Non-stop cleaning system for packing of spray tower

By using motor-driven spray head swing and mount rotation in the spray tower filler cleaning system, the cleaning liquid is sprayed with a wavy partition plate to extend the contact time between exhaust gas and filler, and the short contact time between filler ball and exhaust gas in the existing system is solved. The problem of cleaning liquid waste has achieved efficient continuous operation and cleaning and water resource recycling.

CN222518224UActive Publication Date: 2025-02-25RIZHAO HENGTONG WATER TREATMENT EQUIP
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Patent Information

Application Number
CN202420336384.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-02-25
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

During the cleaning process of the existing spray tower filler cleaning system, the filling balls and exhaust gas contact time are short, making it difficult to achieve efficient purification effect. At the same time, the cleaning liquid is easily wasted after cleaning.

Method used

A spray tower packing is designed to continuously operate and clean the cleaning system, and the second motor drives the nozzle to swing left and right through the second motor and the first motor drives the mount to rotate and spray cleaning liquid. Combined with the wavy design of the partition plate, it extends the contact time between the exhaust gas and the filler. .

Benefits of technology

The continuous filling cleaning is achieved, the purification effect and cleaning efficiency are improved, and the cleaning water is recovered through the filter, reducing the waste of cleaning liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spray tower filler non-stop cleaning system, which relates to the technical field of spray towers, and comprises a base, a spray tower body is mounted at the top end of the base, an air outlet groove is arranged at the top end in the spray tower body, a mounting plate is mounted in the spray tower body, a swing seat is mounted at the bottom end of the mounting plate, and the swing seat is mounted on the base. Connecting plates are mounted on the two sides of the interior of the spraying tower body, and first motors are mounted in the connecting plates. In the spraying process of cleaning liquid, the first motor is started to drive the mounting base to rotate, the mounting base can be made to rotate while the cleaning liquid is sprayed, and therefore the cleaning efficiency is effectively improved, meanwhile, water obtained after cleaning is pumped into the collecting box by starting the water pump, impurities in the water are filtered out through the filter screen, and the cleaning effect is improved. And the water can enter the spray tower body again for next cleaning work, so that the function of cleaning without stopping is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray towers, in particular to a non-stop cleaning system for spray tower fillers. Background Art

[0002] The spray tower is a waste gas treatment equipment, which is often used in industrial waste gas treatment. The packing balls in the spray tower need to be cleaned regularly. If they are not cleaned regularly, the surface of the packing balls will be fouled, which will affect the spray treatment effect and cause environmental hazards.

[0003] Chinese patent authorization announcement number CN220003530U discloses a spray tower packing non-stop cleaning device, including a spray tower body, an air outlet, an air inlet and a cleaning device, the top of the spray tower body is provided with an air outlet, one side of the spray tower is provided with a detection port, and both sides of the spray tower body are provided with multiple groups of overflow pipes, the bottom of the spray tower body is provided with a circulating water tank, an air chamber is provided above the circulating water tank, and one side of the air chamber is connected to the air inlet, a purification chamber No. 1 is provided above the air chamber, a purification chamber No. 2 is provided above the purification chamber No. 1, a purification chamber No. 3 is provided above the purification chamber No. 2, an exhaust chamber is provided above the purification chamber No. 3, and the outer side of the spray tower body is connected to the cleaning device. By adding a cleaning device, the packing can be cleaned during the operation of the equipment, without stopping the equipment, and all cleaning work can be completed without opening the manhole door. The above-mentioned existing technical solution has the following shortcomings: this technical solution uses a cleaning nozzle to rotate and spray under the drive of a hollow stirring tube to perform all-round cleaning of the filling balls in the filling layer, but the contact time between the filling balls and the exhaust gas is short, and it is difficult to achieve an efficient purification effect. At the same time, the cleaning liquid will be wasted after the cleaning is completed. Therefore, we need to design a spray tower packing non-stop cleaning system to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to provide a system for cleaning the packing of a spray tower without stopping operation, so as to solve the problem that the structure of the packing of the spray tower proposed in the above background technology is relatively simple.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray tower filler non-stop cleaning system, comprising a base, a spray tower body is installed on the top of the base, and an air outlet groove is arranged on the top of the interior of the spray tower body, a mounting plate is installed on the interior of the spray tower body, and a swing seat is installed on the bottom end of the mounting plate, connecting plates are installed on both sides of the interior of the spray tower body, and a first motor is installed inside the connecting plate, a rotating shaft is arranged on the inner side of the connecting plate, and a mounting seat is installed on the inner side of the rotating shaft, partition plates are evenly installed inside the mounting seat, and fillers are arranged on the inner side of the partition plates, a water guide pipe is installed on one side of the spray tower body, a collecting box is installed on the top of the base on one side of the spray tower body, and a water pump is installed on one side of the collecting box, the water inlet of the water pump is connected with the interior of the collecting box through the water inlet pipe, the water outlet of the water pump is connected with the interior of the spray tower body through the water outlet pipe, a filter is installed inside the collecting box, and handles are installed on both sides of the top of the filter.

[0006] When a spray tower filler of the present technical solution is used to operate a non-stop cleaning system, starting the second motor can drive the connecting frame and the nozzle at the bottom to swing left and right, thereby completing the function of evenly spraying the cleaning liquid and promoting the subsequent purification to proceed smoothly. At the same time, starting the first motor to drive the mounting seat to rotate can make the mounting seat spray the cleaning liquid while rotating, thereby effectively improving the cleaning efficiency.

[0007] Preferably, a swing mechanism is provided inside the swing seat, and the swing mechanism includes a receiving groove, and the receiving groove is provided inside the swing seat, a second motor is installed on one side inside the receiving groove, and a worm is installed on the output end of the second motor, a connecting shaft is installed inside the receiving groove, and a worm wheel is installed on the outside of the connecting shaft, the worm wheel is meshingly connected with the worm, a connecting frame is installed on the outside of the connecting shaft, and a through pipe is installed at the bottom end of the connecting frame, and nozzles are evenly installed at the bottom end of the through pipe, a connecting pipe is installed on one side inside the spray tower body, and one end of the connecting pipe is connected to the through pipe through a transmission pipe, and the other end of the connecting pipe is connected to the water outlet pipe.

[0008] Preferably, the shape of the nozzle is trumpet-shaped, and the nozzles are arranged and distributed at equal intervals at the bottom end of the through pipe.

[0009] Preferably, the partition plates are configured to be wavy in shape, and the partition plates are evenly distributed inside the mounting seat.

[0010] Preferably, a rotating block is installed on one side of the rotating shaft close to the connecting plate, a rotating groove is provided on the inner side of the connecting plate, and the rotating groove is connected to the rotating block, and the shape of the rotating block is set to be T-shaped.

[0011] Preferably, guide blocks are installed on the outer sides of the connecting plates, guide grooves are provided on the inner sides of the spray tower bodies, and the guide grooves are connected to the guide blocks.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the spray tower filler non-stop cleaning system not only realizes the function of non-stop cleaning, but also realizes the function of improving the purification effect;

[0013] (1) During use, the second motor is started to drive the worm to rotate, and under the action of the meshing connection, the worm wheel can be driven to rotate, and the worm wheel further drives the connecting shaft to rotate. The connecting shaft can drive the connecting frame and the nozzle at the bottom to swing left and right, thereby completing the function of evenly spraying the cleaning liquid and promoting the subsequent purification to proceed smoothly. During the spraying process of the cleaning liquid, the first motor is started to drive the mounting seat to rotate, so that the mounting seat can rotate while spraying the cleaning liquid, thereby effectively improving the cleaning efficiency. At the same time, by starting the water pump, the cleaned water is pumped into the interior of the collection box and filtered out the impurities through the filter net, and then it can enter the interior of the spray tower body again for the next cleaning work, thereby realizing the function of non-stop cleaning;

[0014] (2) By installing the partition plate and setting it in a wave shape, the flow rate of the exhaust gas can be slowed down to a certain extent, effectively extending the contact time between the exhaust gas and the filler, thereby making the exhaust gas purification more perfect and further enhancing the practicality and flexibility of the spray tower body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the front cross-sectional structure of the swing seat of the utility model;

[0018] Figure 3 It is a schematic diagram of the side cross-sectional structure of the swing seat of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting seat of the utility model;

[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the filter screen of the utility model.

[0021] Explanation of the reference numerals in the figure: 1. air outlet groove; 2. spray tower body; 3. mounting plate; 4. swing seat; 5. through pipe; 6. nozzle; 7. connecting plate; 8. rotating block; 9. rotating groove; 10. rotating shaft; 11. air inlet groove; 12. base; 13. water guide pipe; 14. collecting box; 15. filter screen; 16. water pump; 17. water inlet pipe; 18. water outlet pipe; 19. handle; 20. mounting seat; 21. guide block; 22. guide groove; 23. first motor; 24. partition plate; 25. filler; 26. connecting pipe; 27. transmission pipe; 28. swing mechanism; 2801. accommodating groove; 2802. worm; 2803. worm wheel; 2804. connecting frame; 2805. connecting shaft; 2806. second motor. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 The utility model provides an embodiment: a spray tower packing non-stop cleaning system, comprising a base 12, a spray tower body 2 is installed on the top of the base 12, and an air outlet groove 1 is arranged on the top of the spray tower body 2, a mounting plate 3 is installed inside the spray tower body 2, and a swing seat 4 is installed at the bottom of the mounting plate 3;

[0024] A swing mechanism 28 is arranged inside the swing seat 4, and the swing mechanism 28 includes a receiving groove 2801, and the receiving groove 2801 is arranged inside the swing seat 4, a second motor 2806 is installed on one side inside the receiving groove 2801, and a worm 2802 is installed on the output end of the second motor 2806, a connecting shaft 2805 is installed inside the receiving groove 2801, and a worm wheel 2803 is installed on the outer side of the connecting shaft 2805, and the worm wheel 2803 is meshed and connected with the worm 2802, a connecting frame 2804 is installed on the outer side of the connecting shaft 2805, and a through pipe 5 is installed at the bottom end of the connecting frame 2804, and nozzles 6 are evenly installed at the bottom end of the through pipe 5, a connecting pipe 26 is installed on one side inside the spray tower body 2, and one end of the connecting pipe 26 is connected to the through pipe 5 through a transmission pipe 27, and the other end of the connecting pipe 26 is connected to the water outlet pipe 18, and the shape of the nozzle 6 is set to be trumpet-shaped, and the nozzles 6 are arranged and distributed at equal intervals at the bottom end of the through pipe 5;

[0025] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, when in use, by starting the second motor 2806, the connecting frame 2804 and the nozzle 6 at the bottom can be driven to swing left and right, thereby completing the function of evenly spraying the cleaning liquid, and promoting the subsequent purification to proceed smoothly;

[0026] Connecting plates 7 are installed on both sides of the spray tower body 2;

[0027] The outer side of the connecting plate 7 is provided with a guide block 21, the inner side of the spray tower body 2 is provided with a guide groove 22, and the guide groove 22 is connected to the guide block 21;

[0028] Specifically, Figure 1 As shown, when in use, the connecting plate 7 can be used to limit the wire position through the guide groove 22 and the guide block 21;

[0029] A first motor 23 is installed inside the connecting plate 7, and a rotating shaft 10 is provided inside the connecting plate 7;

[0030] A rotating block 8 is installed on one side of the rotating shaft 10 close to the connecting plate 7. A rotating groove 9 is provided on the inner side of the connecting plate 7, and the rotating groove 9 is connected to the rotating block 8. The shape of the rotating block 8 is set to be T-shaped.

[0031] Specifically, Figure 1 As shown, when in use, the mounting seat 20 can be rotated more smoothly through the rotating groove 9 and the rotating block 8;

[0032] A mounting seat 20 is installed on the inner side of the rotating shaft 10, and a partition plate 24 is evenly installed inside the mounting seat 20;

[0033] The partition plates 24 are arranged in a wave shape, and the partition plates 24 are evenly distributed inside the mounting seat 20;

[0034] Specifically, Figure 1 and Figure 4 As shown, when in use, by installing the partition plate 24, it is arranged in a wave shape, which has a certain slow flow effect on the flow rate of the exhaust gas, and effectively prolongs the contact time between the exhaust gas and the filler 25;

[0035] And the inner side of the partition plate 24 is provided with fillers 25, a water pipe 13 is installed on one side of the spray tower body 2, a collecting box 14 is installed on the top of the base 12 on one side of the spray tower body 2, and a water pump 16 is installed on one side of the collecting box 14, the water inlet of the water pump 16 is connected with the interior of the collecting box 14 through the water inlet pipe 17, the water outlet of the water pump 16 is connected with the interior of the spray tower body 2 through the water outlet pipe 18, a filter screen 15 is installed inside the collecting box 14, and handles 19 are installed on both sides of the top of the filter screen 15.

[0036] Working principle: When the utility model is used, the waste gas first enters the interior of the spray tower body 2 from the air inlet groove 11, and the waste gas is contacted and purified by the filler 25, thereby achieving a purification effect, and then flows out from the air outlet groove 1, so that the waste gas meets the national emission standards;

[0037] Then, when the filler 25 needs to be cleaned, the second motor 2806 is started to drive the worm 2802 to rotate and under the action of the meshing connection, the worm wheel 2803 can be driven to rotate, and the worm wheel 2803 further drives the connecting shaft 2805 to rotate. The connecting shaft 2805 can drive the connecting frame 2804 and the nozzle 6 at the bottom to swing left and right, thereby completing the function of evenly spraying the cleaning liquid, effectively extending the service life and use value of the filler 25.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, i.e., they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative effort.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A system for cleaning a spray tower packing without stopping operation, comprising a base (12), characterized in that: A spray tower body (2) is installed at the top of the base (12), and an air outlet groove (1) is arranged at the top of the spray tower body (2), a mounting plate (3) is installed inside the spray tower body (2), and a swing seat (4) is installed at the bottom of the mounting plate (3), connecting plates (7) are installed on both sides of the spray tower body (2), and a first motor (23) is installed inside the connecting plate (7), a rotating shaft (10) is arranged on the inner side of the connecting plate (7), and a mounting seat (20) is installed on the inner side of the rotating shaft (10), and partition plates (24) are evenly installed inside the mounting seat (20), and the partition plates (24) are installed on the inner side of the mounting seat (20). ) are provided with fillers (25) on the inner side, a water guide pipe (13) is installed on one side of the spray tower body (2), a collection box (14) is installed on the top of the base (12) on one side of the spray tower body (2), and a water pump (16) is installed on one side of the collection box (14), the water inlet of the water pump (16) is connected to the inside of the collection box (14) through a water inlet pipe (17), the water outlet of the water pump (16) is connected to the inside of the spray tower body (2) through a water outlet pipe (18), a filter screen (15) is installed inside the collection box (14), and handles (19) are installed on both sides of the top of the filter screen (15).

2. A spray tower packing non-stop cleaning system according to claim 1, characterized in that: A rocking mechanism (28) is arranged inside the rocking seat (4), the rocking mechanism (28) comprising a receiving groove (2801), and the receiving groove (2801) is arranged inside the rocking seat (4), a second motor (2806) is installed on one side inside the receiving groove (2801), and a worm (2802) is installed at the output end of the second motor (2806), a connecting shaft (2805) is installed inside the receiving groove (2801), and a worm wheel (2803) is installed on the outside of the connecting shaft (2805). The worm wheel (2803) is meshingly connected with the worm (2802), a connecting frame (2804) is installed on the outer side of the connecting shaft (2805), and a through pipe (5) is installed at the bottom end of the connecting frame (2804), and a spray head (6) is evenly installed at the bottom end of the through pipe (5), a connecting pipe (26) is installed on one side inside the spray tower body (2), and one end of the connecting pipe (26) is connected to the through pipe (5) through a transmission pipe (27), and the other end of the connecting pipe (26) is connected to the water outlet pipe (18).

3. A spray tower packing non-stop cleaning system according to claim 2, characterized in that: The shape of the nozzles (6) is set to be trumpet-shaped, and the nozzles (6) are arranged and distributed at equal intervals at the bottom end of the through pipe (5).

4. A spray tower packing non-stop cleaning system according to claim 1, characterized in that: The shape of the partition plates (24) is set to be wavy, and the partition plates (24) are evenly distributed inside the mounting seat (20).

5. A spray tower packing non-stop cleaning system according to claim 1, characterized in that: A rotating block (8) is installed on one side of the rotating shaft (10) close to the connecting plate (7); a rotating groove (9) is provided on the inner side of the connecting plate (7); the rotating groove (9) is connected to the rotating block (8); and the rotating block (8) is arranged in a T-shape.

6. A spray tower packing non-stop cleaning system according to claim 1, characterized in that: The outer sides of the connection plates (7) are all provided with guide blocks (21), the inner sides of the spray tower bodies (2) are all provided with guide grooves (22), and the guide grooves (22) are all connected to the guide blocks (21).

Citation Information

Patent Citations

  • Non-stop cleaning device for packing of spray tower

    CN220003530U