Mixing device for tin-plated alloy wire production

By designing the cutting mechanism and the turning mechanism in the mixing device for tin-plated alloy wire production, the problems of uneven material cutting and uneven heating in traditional devices are solved, and the mixing efficiency is improved.

CN222518366UActive Publication Date: 2025-02-25JIANGXI HAOBAI ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421284650.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

Traditional mixing devices are not convenient for even discharge during cutting, and it is difficult to continuously turn the material during heating, resulting in uneven heating of the material and low mixing efficiency.

Method used

A mixing device for the production of tin-plated alloy wires is designed, including a cutting mechanism and a turning mechanism. The discharge mechanism achieves uniform spread of materials through the coordination of the active roller, the conveying belt and the movable plate; the turn mechanism continuously flips the materials during heating through the design of gears and transmission belts.

Benefits of technology

By evenly spreading the material and continuous turning, the material is heated more evenly and the mixing efficiency is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of alloy wire production, in particular to a mixing device for tin-plated alloy wire production. The technical problems that according to a traditional device, uniform discharging is not convenient, materials are not convenient to continuously turn over during heating, the materials are not heated uniformly, and the mixing efficiency is low are solved. A mixing device for tin-plated alloy wire production comprises a bottom frame, a supporting frame is fixedly connected to the bottom frame, a heating pool is fixedly connected to the supporting frame, a liquid outlet valve is fixedly connected to the bottom of the heating pool, and a discharging mechanism is arranged on the upper portion of the bottom frame. A rotating shaft III drives a rotating frame to rotate, the rotating frame drives an arc-shaped frame and a gear V to rotate, and under the action of an annular rack, the gear V rotates, the gear V drives the rotating frame to rotate, and the rotating frame drives the arc-shaped frame to rotate, so that the materials can be conveniently and continuously turned over during heating, the materials are further uniformly heated, and the mixing efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the field of alloy wire production, in particular to a material mixing device for producing tin-plated alloy wire. Background Art

[0002] Alloy wire is a metal material with multiple excellent properties formed by the fusion of two or more metals. When producing alloy wire, the raw metal needs to be cut or crushed into small particles for easy mixing, and then the small particles are melted and mixed.

[0003] When feeding materials, the position of the feeding port of the traditional mixing device is fixed. After the material particles are poured into the heating pool, they are piled up in one place, which is not convenient for uniform feeding and continuous turning of the material during heating. The material particles are not heated evenly and the mixing efficiency is low. Utility Model Content

[0004] In order to overcome the shortcomings of traditional devices that are inconvenient for uniform material feeding and continuous stirring of materials during heating, material particles are not heated evenly and the mixing efficiency is low, the utility model provides a mixing device for tin-plated alloy wire production that can facilitate uniform material feeding, make the material heated more evenly, improve the mixing efficiency, and can facilitate continuous stirring of materials during heating, further make the material heated evenly and further improve the mixing efficiency.

[0005] The technical implementation scheme of the utility model is: a mixing device for tin-plated alloy wire production, including a base frame, a support frame fixedly connected to the base frame, a heating pool fixedly connected to the support frame, a liquid outlet valve fixedly connected to the bottom of the heating pool, a feeding mechanism is provided on the upper part of the base frame, a turning mechanism is provided on the base frame, the feeding mechanism is used for evenly spreading the material, so that the material is heated more evenly and the mixing efficiency is improved, and the turning mechanism is used for continuously turning the material during heating, so that the material is further heated evenly and the mixing efficiency is further improved.

[0006] More preferably, the unloading mechanism includes a driving roller, two of the driving rollers are rotatably connected to the upper part of the base frame, two motors are fixedly connected to the upper part of the base frame, the output shafts of the motors are fixedly connected to the driving rollers, two driven rollers are rotatably connected to the base frame, a conveyor belt is wound between the driven rollers and the driving rollers, and a swinging assembly is provided on the base frame.

[0007] More preferably, the swing assembly includes a rotating shaft 1, two of the rotating shafts 1 are rotatably connected to the upper part of the base frame, a torsion spring is provided between the rotating shaft 1 and the base frame, a movable plate is fixedly connected to the rotating shaft 1, and the movable plate is located above the heating pool, one end of the rotating shaft 1 is fixedly connected to a gear 1, one end of the active roller is fixedly connected to a gear 2, and the gear 2 is meshed with the gear 1.

[0008] More preferably, the flipping mechanism includes a second rotating shaft, the second rotating shaft is rotatably connected to the base frame, a transmission assembly is provided between the second rotating shaft and one of the active rollers, a gear three is fixedly connected to one end of the second rotating shaft, the bottom of the inner wall of the heating pool is rotatably connected to the third rotating shaft, a gear four is fixedly connected to the top of the third rotating shaft, the gear four is perpendicular to the third gear, the gear four is meshed with the third gear, and a rotating assembly is provided on the third rotating shaft.

[0009] More preferably, the transmission assembly includes a driving wheel, a driven wheel and a transmission belt, wherein a driving wheel is fixedly connected to one of the driving rollers, a driven wheel is fixedly connected to the second rotating shaft, and a transmission belt is wound between the driving wheel and the driven wheel.

[0010] More preferably, the rotating assembly includes a fixed ring, the lower end of the rotating shaft three is fixedly connected to the fixed ring, a rotating frame is rotatably connected to the fixed ring, an arc frame is fixed to the rotating frame, a gear five is fixed to one side of the rotating frame, an annular rack is fixed to the inner wall of the heating pool, and the annular rack is meshed with the gear five.

[0011] Compared with the prior art, the utility model has the following advantages: 1. The gear 1 drives the rotating shaft 1 to rotate, the rotating shaft 1 drives the movable plate to rotate, the gear 2 continues to rotate and disengages from the gear 1, the torsion spring will rebound and drive the rotating shaft 1 to rotate in the opposite direction, the rotating shaft 1 drives the movable plate to rotate in the opposite direction, the movable plate reciprocates to evenly disperse the material dropped from the conveyor belt into the heating pool, which can facilitate uniform material spreading, make the material heated more evenly, and improve the mixing efficiency.

[0012] 2. The rotating frame is driven to rotate by the rotating shaft 3, and the rotating frame drives the arc frame and the gear 5 to rotate. Under the action of the annular rack, the gear 5 will rotate, and the gear 5 drives the rotating frame to rotate, and the rotating frame drives the arc frame to rotate, which can facilitate the continuous turning of the material during heating, further make the material heated evenly, and further improve the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model.

[0014] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model.

[0015] Figure 3 This is a schematic diagram of a first partial three-dimensional structure of the utility model.

[0016] Figure 4 It is a partially cutaway three-dimensional structural schematic diagram of the utility model.

[0017] Figure 5 This is a schematic diagram of a second partial three-dimensional structure of the utility model.

[0018] The meanings of the reference numerals in the figure are: 1. base frame, 2. support frame, 3. heating pool, 4. liquid outlet valve, 5. active roller, 6. motor, 7. driven roller, 8. transmission belt, 9. rotating shaft one, 10. torsion spring, 11. movable plate, 12. gear one, 13. gear two, 14. rotating shaft two, 15. transmission assembly, 16. gear three, 17. rotating shaft three, 18. gear four, 181. fixed ring, 19. rotating frame, 20. arc frame, 21. gear five, 22. annular rack. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Embodiment 1: A mixing device for producing tinned alloy wire, such as Figure 1-Figure 4 As shown, it includes a base frame 1, a support frame 2 is welded on the base frame 1, a heating pool 3 is fixedly connected to the support frame 2, the heating pool 3 is used to heat the material, a liquid outlet valve 4 is fixedly connected to the bottom of the heating pool 3, a feeding mechanism is provided on the upper part of the base frame 1, a turning mechanism is provided on the base frame 1, the feeding mechanism is used to spread the material evenly, so that the material is heated more evenly and the mixing efficiency is improved, and the turning mechanism is used to continuously turn the material during heating, so that the material is further heated evenly and the mixing efficiency is further improved.

[0021] The unloading mechanism includes a driving roller 5, and two of the driving rollers 5 are rotatably connected to the upper part of the base frame 1. Two motors 6 are fixedly connected to the upper part of the base frame 1. The output shafts of the motors 6 are fixedly connected to the driving rollers 5. The motors 6 are used to drive the driving rollers 5 to rotate. Two driven rollers 7 are rotatably connected to the base frame 1. A transmission belt 8 is wound between the driven rollers 7 and the driving rollers 5. The driving rollers 5 drive the driven rollers 7 to rotate through the transmission belt 8. A swing component is provided on the base frame 1.

[0022] The swing assembly includes a rotating shaft 9, and two rotating shafts 9 are rotatably connected to the upper part of the base frame 1. A torsion spring 10 is provided between the rotating shaft 9 and the base frame 1. A movable plate 11 is fixedly connected to the rotating shaft 9, and the rotating shaft 9 is used to drive the movable plate 11 to rotate. The movable plate 11 is located above the heating pool 3. A gear 12 is fixedly connected to one end of the rotating shaft 9, and the gear 12 is used to drive the rotating shaft 9 to rotate. A gear 2 13 is fixedly connected to one end of the active roller 5, and the gear 2 13 is meshed with the gear 12. The active roller 5 drives the gear 12 to rotate through the gear 2 13, thereby driving the rotating shaft 9 to rotate.

[0023] Initially, the heating pool 3 and the liquid outlet valve 4 are in a closed state. The staff puts materials on the two conveyor belts 8 respectively, and then starts the motor 6. The output shaft of the motor 6 rotates to drive the active roller 5 to rotate. The active roller 5 rotates through the conveyor belt 8 to drive the driven roller 7 to rotate. The conveyor belt 8 rotates to drive the material to move toward the heating pool 3. The active roller 5 rotates to drive the gear 2 13 to rotate. The gear 2 13 rotates to drive the gear 12 to rotate. The gear 12 rotates to drive the shaft 1 9 to rotate. The torsion spring 10 is twisted, and the shaft 1 9 rotates to drive the active roller 5 to rotate. The movable plate 11 rotates, and the gear 2 13 continues to rotate and disengages from the gear 12. The torsion spring 10 rebounds and drives the rotating shaft 9 to rotate in the opposite direction. The rotating shaft 9 rotates in the opposite direction to drive the movable plate 11 and the gear 12 to rotate in the opposite direction. The movable plate 11 reciprocates to disperse the materials dropped from the conveyor belt 8 evenly into the heating pool 3. Through the above operation, it is convenient to spread the materials evenly, so that the materials are heated more evenly and the mixing efficiency is improved. After all the materials fall into the heating pool 3, the staff starts the heating pool 3, and the heating pool 3 heats and melts the materials.

[0024] Embodiment 2: Based on embodiment 1, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the flipping mechanism includes a rotating shaft 2 14, which is rotatably connected to the base frame 1, a transmission component 15 is provided between the rotating shaft 2 14 and one of the active rollers 5, a gear 3 16 is fixedly connected to one end of the rotating shaft 2 14, one of the active rollers 5 drives the rotating shaft 2 14 to rotate through the transmission component 15, and then drives the gear 3 16 to rotate, a rotating shaft 3 17 is rotatably connected to the bottom of the inner wall of the heating pool 3, a gear 4 18 is fixedly connected to the top of the rotating shaft 3 17, the gear 4 18 is perpendicular to the gear 3 16, the gear 4 18 is meshed with the gear 3 16, the gear 3 16 drives the rotating shaft 3 17 to rotate through the gear 4 18, and a rotating component is provided on the rotating shaft 3 17.

[0025] The transmission assembly 15 includes a driving wheel, a driven wheel and a transmission belt, wherein a driving wheel is fixedly connected to one of the driving rollers 5, a driven wheel is fixedly connected to the second rotating shaft 14, and a transmission belt is wound between the driving wheel and the driven wheel.

[0026] The rotating assembly includes a fixed ring 181, the lower end of the rotating shaft three 17 is fixedly connected with the fixed ring 181, the rotating shaft three 17 is used to drive the fixed ring 181 to rotate, the fixed ring 181 is rotatably connected with a rotating frame 19, the fixed ring 181 is used to drive the rotating frame 19 to rotate, the rotating frame 19 is fixedly connected with an arc frame 20, the rotating frame 19 is used to drive the arc frame 20 to rotate, one side of the rotating frame 19 is fixedly connected with a gear five 21, the inner wall of the heating pool 3 is fixedly connected with an annular rack 22, the annular rack 22 is meshed with the gear five 21, the annular rack 22 drives the rotating frame 19 to rotate through the gear five 21, and then drives the arc frame 20 to rotate.

[0027] One of the active rollers 5 rotates through the transmission assembly 15 to drive the second shaft 14 to rotate, the rotation of the second shaft 14 drives the gear three 16 to rotate, the rotation of the gear three 16 drives the gear four 18 to rotate, the rotation of the gear four 18 drives the rotation of the third shaft 17, the rotation of the third shaft 17 drives the rotating frame 19 to rotate, the rotation of the rotating frame 19 drives the arc frame 20 and the gear five 21 to rotate, under the action of the annular rack 22, the gear five 21 will rotate, the rotation of the gear five 21 drives the rotating frame 19 to rotate, and the rotation of the rotating frame 19 drives the arc frame 20 to rotate. Through the above operation, it is convenient to continuously turn the material during heating, further make the material heated evenly, and further improve the mixing efficiency. After the heating is completed, the staff closes the heating pool 3 and the motor 6, then opens the liquid outlet valve 4, takes out the heated material, and then closes the liquid outlet valve 4 to facilitate the next work.

[0028] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.

Claims

1. A mixing device for producing tinned alloy wire, characterized in that: The invention comprises a base frame (1), a support frame (2) is fixedly connected to the base frame (1), a heating pool (3) is fixedly connected to the support frame (2), a liquid outlet valve (4) is fixedly connected to the bottom of the heating pool (3), a material discharge mechanism is arranged on the upper part of the base frame (1), a turning mechanism is arranged on the base frame (1), the material discharge mechanism is used for evenly spreading the material, so that the material is heated more evenly and the mixing efficiency is improved, and the turning mechanism is used for continuously turning the material during heating, so that the material is heated more evenly and the mixing efficiency is further improved.

2. A mixing device for producing tin-plated alloy wire according to claim 1, characterized in that: The unloading mechanism comprises a driving roller (5), the upper part of the base frame (1) is rotatably connected to two driving rollers (5), the upper part of the base frame (1) is fixedly connected to two motors (6), the output shafts of the motors (6) are fixedly connected to the driving rollers (5), the base frame (1) is rotatably connected to two driven rollers (7), a transmission belt (8) is wound between the driven rollers (7) and the driving rollers (5), and a swinging assembly is provided on the base frame (1).

3. A mixing device for producing tin-plated alloy wire according to claim 2, characterized in that: The swing assembly comprises a rotating shaft (9), two rotating shafts (9) are rotatably connected to the upper part of the base frame (1), a torsion spring (10) is provided between the rotating shaft (9) and the base frame (1), a movable plate (11) is fixedly connected to the rotating shaft (9), and the movable plate (11) is located above the heating pool (3), one end of the rotating shaft (9) is fixedly connected to a gear (12), and one end of the active roller (5) is fixedly connected to a gear (13), and the gear (13) is meshed with the gear (12).

4. A mixing device for producing tin-plated alloy wire according to claim 3, characterized in that: The flipping mechanism comprises a second rotating shaft (14), the second rotating shaft (14) is rotatably connected to the base frame (1), a transmission assembly (15) is provided between the second rotating shaft (14) and one of the active rollers (5), one end of the second rotating shaft (14) is fixedly connected to a third gear (16), the bottom of the inner wall of the heating pool (3) is rotatably connected to the third rotating shaft (17), the top end of the third rotating shaft (17) is fixedly connected to a fourth gear (18), the fourth gear (18) is perpendicular to the third gear (16), the fourth gear (18) is meshed with the third gear (16), and a rotating assembly is provided on the third rotating shaft (17).

5. A mixing device for producing tin-plated alloy wire according to claim 4, characterized in that: The transmission assembly (15) comprises a driving wheel, a driven wheel and a transmission belt, wherein a driving wheel is fixedly connected to one of the driving rollers (5), a driven wheel is fixedly connected to the second rotating shaft (14), and a transmission belt is wound between the driving wheel and the driven wheel.

6. A mixing device for producing tin-plated alloy wire according to claim 5, characterized in that: The rotating assembly comprises a fixed ring (181), the lower end of the rotating shaft three (17) is fixedly connected to the fixed ring (181), a rotating frame (19) is rotatably connected to the fixed ring (181), an arc frame (20) is fixedly connected to the rotating frame (19), a gear five (21) is fixedly connected to one side of the rotating frame (19), an annular rack (22) is fixedly connected to the inner wall of the heating pool (3), and the annular rack (22) is meshed with the gear five (21).