Efficient reaction kettle for environment-friendly wall coating

By using a gear system in the reactor to achieve bidirectional rotation of the stirring and scraper system, and setting up a shock-absorbing structure at the bottom of the kettle body, the problems of uneven coating composition and excessive equipment vibration in the existing reactor are solved, and the coating is improved Agitation efficiency and stability of the equipment.

CN222518578UActive Publication Date: 2025-02-25LUOFUTA COATING TECH CO LTD
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Patent Information

Application Number
CN202421052581.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-25
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing reactors can only rotate in one direction in terms of stirring and scraper, resulting in uneven mixing of paint components and affecting the quality of the paint; at the same time, the lack of shock-absorbing structure causes excessive vibration of the equipment, which poses safety hazards.

Method used

An environmentally friendly wall coating high-efficiency reactor was designed, and the gear system was used to realize the bidirectional rotation of the mixing rod and the scraping rod to ensure uniform mixing of the paint components; at the same time, shock-absorbing structures were set up on both sides of the bottom of the kettle body, including damping springs and damping rods , alleviate the vibration of the equipment.

Benefits of technology

The mixing efficiency and product quality of the paint are improved through a two-way rotating agitation system; the shock-absorbing structure effectively reduces equipment vibration and improves the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The efficient reaction kettle comprises an axe body, a driving structure, a stirring structure and a damping structure, a containing cavity is formed in the axe body, a discharging pipe is arranged in the center of the bottom of the axe body, an electromagnetic valve is arranged on the front side of the discharging pipe, a control panel is arranged on the front side of the axe body, and the driving structure is arranged at the top of the axe body. The stirring structure is arranged on the outer wall of the part, extending into the containing cavity, of the transmission shaft, and the two damping structures are arranged on the two sides of the bottom of the axe body correspondingly. The first gear, the second gear and the third gear are respectively meshed and connected, so that the rotating sleeve and the transmission shaft can rotate in different directions, and the rotating sleeve and the transmission shaft which rotate in different directions respectively drive the scraping rod and the stirring rod to rotate in different directions; the coating can be efficiently and uniformly mixed through two-way rotation, the stirring efficiency of the coating is improved, the product quality is also improved, and vibration generated in the operation process of the reaction kettle can be relieved through a damping structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating production, in particular to an environmentally friendly wall coating high-efficiency reaction kettle. Background Art

[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc.

[0003] Publication number CN215963575U discloses an environmentally friendly wall paint high-efficiency reactor, comprising a reactor body, a motor installed in the middle of the top surface of the reactor body, and the output end of the motor passes through the reactor body and is fixedly connected to a stirring shaft, and a discharge pipe is provided in the middle of the bottom surface of the reactor body. The utility model drives the stirring shaft to rotate by a motor, so that the first stirring blade, the second stirring blade and the auxiliary stirring blade on the stirring shaft rotate synchronously with the stirring shaft, which can effectively stir the raw materials in the reactor body evenly, so that the raw materials react fully in the reactor body, thereby facilitating the improvement of the reaction effect of the raw materials in the reactor body, and further facilitating the improvement of the production efficiency of the paint, wherein the use of a scraper at one end of the connecting rod on the stirring shaft can effectively scrape off the raw materials remaining on the inner wall of the reactor body, preventing the raw materials from remaining on the inner wall of the reactor body, reducing the waste of resources caused by the raw materials remaining on the inner wall of the reactor body, and facilitating the saving of resources. In addition, the existing reactors also have the following disadvantages during use:

[0004] (1) The stirring and scraper of the existing reactor can only rotate in one direction. The one-way rotating stirring method may not be able to fully and evenly mix the different components in the coating, especially when the viscosity of the coating is high or the components are very different, which may lead to unstable quality of the coating and affect the performance of the final product;

[0005] (2) The existing reactor is not equipped with a shock-absorbing structure. During the operation of the equipment, especially when starting, stopping or changing the speed, the equipment without a shock-absorbing structure may produce large vibrations. Excessive vibration of the equipment may cause safety hazards, such as equipment displacement, tipping over or parts falling off. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the above technical defects and provide an environmentally friendly wall paint high-efficiency reactor.

[0007] In order to solve the above problems, the technical solution of the utility model includes:

[0008] an axe body, wherein a cavity is provided inside the axe body, a discharge pipe is provided at the bottom center of the axe body, a solenoid valve is provided at the front side of the discharge pipe, and a control panel is provided at the front side of the axe body;

[0009] A driving structure, the driving structure is arranged on the top of the axe body, the driving structure includes a driving shell, a transmission shaft, a driving motor, a rotating sleeve, gear one, gear two, a fixed shaft and gear three, the driving shell is provided with a transmission shaft, one end of the transmission shaft passes through the driving shell and the axe body in sequence and extends into the discharge pipe, and the other end is fixedly connected to the output end of the driving motor, the top outer wall of the transmission shaft is sleeved with the rotating sleeve, gear three is arranged between the rotating sleeve and the driving motor, the top end of the rotating sleeve is fixedly connected to gear one, the gear one and gear three are transmitted through gear two, and the end of the gear two away from the transmission shaft is connected to the fixed shaft by a bearing;

[0010] A stirring structure, the stirring structure is arranged on the outer wall of the portion of the transmission shaft extending into the cavity;

[0011] The shock absorbing structure is provided with two groups, and the two groups of shock absorbing structures are respectively arranged on both sides of the bottom of the axe body.

[0012] Furthermore, the gear three is fixedly connected to the transmission shaft, the rotating sleeve is connected to the transmission shaft bearing, and one end of the fixed shaft away from the gear two is fixedly connected to the inner wall of the driving housing.

[0013] Furthermore, the fixed sleeve is connected to the transmission shaft bearing, one end of the two connecting frames is respectively fixedly connected to the rotating sleeve, and the other end is respectively fixedly connected to the fixed sleeve, and the separated sides of the two scraping rods respectively abut against the inner wall of the axe body.

[0014] Furthermore, slide grooves are respectively provided on both sides, and sliders are respectively fixedly connected to the two sides of the two movable seats, and the four sliders are respectively adapted to be connected to the slide grooves, and one end of the two connecting rods is respectively fixedly connected to the movable seats, and the other end passes through the shock-absorbing base and is fixedly connected to the limit block.

[0015] Furthermore, the gear one is meshedly connected with the gear two, the gear three is meshedly connected with the gear two, and the bottom end of the rotating sleeve passes through the driving housing and the axe body in sequence and extends into the interior of the cavity.

[0016] Furthermore, the stirring structure includes a stirring rod, a fixed sleeve, a connecting frame, a scraper rod and a spiral blade. The outer wall of the transmission shaft extending into the cavity is provided with a plurality of equidistant stirring rods, the outer wall of the transmission shaft extending into the discharge pipe is provided with a spiral blade, a fixed sleeve is provided between the spiral blade and the stirring rod, connecting frames are respectively provided on both sides of the fixed sleeve, and scraper rods are respectively provided on the separated sides of the two connecting frames.

[0017] Furthermore, each group of the shock-absorbing structure includes a shock-absorbing base, a fixed base, a movable base, a second connecting rod, a first damping spring, a damping rod and a second damping spring. A cavity is provided on the top of the shock-absorbing base, and a movable base is symmetrically provided inside the cavity. The top of the fixed base is fixedly connected to the axe body, and the two movable bases are respectively connected to the fixed base through a first connecting rod. A second connecting rod is provided on the separated sides of the two movable bases, and the outer walls of the two second connecting rods are respectively sleeved with the first damping spring. Damping rods are provided on the front and rear sides of the top of the shock-absorbing base, and the outer walls of the two damping rods are respectively sleeved with the second damping spring.

[0018] The advantages of the utility model compared with the existing technology are:

[0019] 1. The utility model provides an environmentally friendly wall paint high-efficiency reactor. First, the gear 1, the gear 2 and the gear 3 are respectively meshed and connected, so that the rotating sleeve and the transmission shaft can rotate in different directions. The rotating sleeve and the transmission shaft with different rotation directions respectively drive the scraper rod and the stirring rod to rotate in different directions. The two-way rotation allows the paint to be efficiently and evenly mixed, which not only increases the stirring efficiency of the paint, but also improves the product quality.

[0020] 2. The utility model provides an environmentally friendly wall paint high-efficiency reactor. Shock-absorbing structures are respectively provided on both sides of the bottom of the axe body. The shock-absorbing structures can alleviate the vibration generated by the reactor during operation, thereby avoiding the risk of equipment displacement, tipping over or parts falling off, and increasing the stability of equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a stereogram of the utility model.

[0022] Figure 2 It is a side view of the utility model.

[0023] Figure 3 yes Figure 2 Enlarged cross-sectional view at AA in the middle.

[0024] Figure 4 yes Figure 3 Enlarged view of point A in the middle.

[0025] Figure 5 yes Figure 1 Enlarged view of point B in the middle.

[0026] As shown in the figure: 1. axe body; 2. driving structure; 201. driving shell; 202. transmission shaft; 203. driving motor; 204. rotating sleeve; 205. gear one; 206. gear two; 207. fixed shaft; 208. gear three; 3. stirring structure; 301. stirring rod; 302. fixed sleeve; 303. connecting frame; 304. scraper rod; 305. spiral blade; 4. discharge pipe; 5. solenoid valve; 6. control panel; 7. shock absorbing structure; 701. shock absorbing base; 702. slide slot; 703. fixed seat; 704. moving seat; 705. connecting rod one; 706. connecting rod two; 707. damping spring one; 708. slider; 709. damping rod; 710. damping spring two; 711. limit block. DETAILED DESCRIPTION

[0027] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0029] Embodiment 1:

[0030] like Figures 1 to 5As shown, this embodiment proposes an environmentally friendly wall paint high-efficiency reactor, including an axe body 1, a driving structure 2, a stirring structure 3 and a shock-absorbing structure 7. The interior of the axe body 1 is provided with a cavity, a feeding pipe is provided on one side of the top of the axe body 1, and a discharging pipe 4 is provided at the center of the bottom of the axe body 1. A solenoid valve 5 is provided on the front side of the discharging pipe 4, which is electrically connected to a control panel 6. A control panel 6 is provided on the front side of the axe body 1. The driving structure 2 is arranged on the top of the axe body 1. The driving structure 2 includes a driving shell 201, a transmission shaft 202, a driving motor 203, a rotating sleeve 204, a gear 1 205, a gear 206, a fixed shaft 207 and a gear 3 208. The interior of the driving shell 201 is provided with a transmission shaft 202, and one of the transmission shafts 202 is provided with a fixed shaft 207 and a gear 3 208. One end passes through the driving housing 201 and the axe body 1 in sequence and extends into the discharge pipe 4, and the other end is fixedly connected to the output end of the driving motor 203, the driving motor 203 is electrically connected to the control panel 6, the top outer wall of the transmission shaft 202 is sleeved with the rotating sleeve 204, and a gear three 208 is provided between the rotating sleeve 204 and the driving motor 203, the top of the rotating sleeve 204 is fixedly connected to the gear one 205, the gear one 205 and the gear three 208 are driven by the gear two 206, and the gear two 206 is connected to the fixed shaft 207 at one end bearing away from the transmission shaft 202, the stirring structure 3 is arranged on the outer wall of the transmission shaft 202 extending into the cavity, and the shock absorbing structure 7 is provided with two groups, and the two groups of shock absorbing structures 7 are respectively arranged on both sides of the bottom of the axe body 1.

[0031] Embodiment 2:

[0032] The scheme in Example 1 is further introduced below in combination with the specific working method, as described below for details: Gear 1 205 is meshedly connected with Gear 2 206, Gear 3 208 is meshedly connected with Gear 2 206, the bottom end of the rotating sleeve 204 passes through the drive housing 201 and the axe body 1 in sequence and extends into the interior of the cavity, Gear 3 208 is fixedly connected with the transmission shaft 202, the rotating sleeve 204 is connected to the bearing of the transmission shaft 202, and the end of the fixed shaft 207 away from Gear 2 206 is fixedly connected to the inner wall of the drive housing 201.

[0033] First, through the meshing connection of gear 1 205, gear 2 206 and gear 3 208, the rotating sleeve 204 and the transmission shaft 202 can rotate in different directions. The rotating sleeve 204 and the transmission shaft 202 with different rotation directions respectively drive the scraper rod 304 and the stirring rod 301 to rotate in different directions. The two-way rotation allows the paint to be efficiently and evenly mixed, which not only increases the stirring efficiency of the paint, but also improves the product quality.

[0034] Embodiment 3:

[0035] The scheme in Example 2 is further introduced below in combination with the specific working method, as described below for details: the stirring structure 3 includes a stirring rod 301, a fixed sleeve 302, a connecting frame 303, a scraper rod 304 and a spiral blade 305, the outer wall of the transmission shaft 202 extending into the cavity is provided with a plurality of equidistant stirring rods 301, the outer wall of the transmission shaft 202 extending into the discharge pipe 4 is provided with a spiral blade 305, a fixed sleeve 302 is provided between the spiral blade 305 and the stirring rod 301, connecting frames 303 are respectively provided on both sides of the fixed sleeve 302, and scraper rods 304 are respectively provided on the separated sides of the two connecting frames 303, the fixed sleeve 302 is connected to the bearing of the transmission shaft 202, one end of the two connecting frames 303 is respectively fixedly connected to the rotating sleeve 204, and the other end is respectively fixedly connected to the fixed sleeve 302, and the separated sides of the two scraper rods 304 respectively abut against the inner wall of the axe body 1.

[0036] Embodiment 4:

[0037] The scheme in Example 3 is further introduced below in combination with the specific working method, as described below for details: the shock absorbing structure 7 includes a shock absorbing base 701, a fixed base 703, a movable base 704, a connecting rod 2 706, a damping spring 1 707, a damping rod 709 and a damping spring 2 710. A cavity is provided on the top of the shock absorbing base 701, and movable bases 704 are symmetrically provided inside the cavity. The tops of the fixed bases 703 are respectively fixedly connected to the axe body 1. The two movable bases 704 are respectively connected to the fixed bases 703 through connecting rods 1 705. One end of the two connecting rods 1 705 is respectively hinged to the movable base 704, and the other end is respectively hinged to the fixed base 703. The two movable bases 704 are respectively provided with connecting rods 1 and 1 on the separated sides. A connecting rod 2 706, the outer walls of the two connecting rods 706 are respectively sleeved with a damping spring 1 707, damping rods 709 are respectively provided on the front and rear sides of the top of the shock-absorbing base 701, the outer walls of the two damping rods 709 are respectively sleeved with a damping spring 2 710, and slide grooves 702 are respectively provided on both sides of the cavity, and sliders 708 are respectively fixedly connected to the two sides of the two moving seats 704, and the four sliders 708 are respectively adapted to be connected with the slide grooves 702, one end of the two connecting rods 706 is respectively fixedly connected to the moving seat 704, and the other end passes through the shock-absorbing base 701 and is fixedly connected to the limit block 711, one end of the two damping rods 709 is respectively fixedly connected to the bottom of the axe body 1, and the other end is respectively fixedly connected to the shock-absorbing base 701.

[0038] By providing shock-absorbing structures 7 on both sides of the bottom of the axe body 1, the shock-absorbing structures 7 can alleviate the vibration generated by the reactor during operation, thereby avoiding the risk of equipment displacement, tipping or component falling off, and increasing the stability of equipment operation.

[0039] The electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of the present disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0042] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. An environmentally friendly wall paint high-efficiency reactor, characterized in that: include: An axe body (1), wherein a cavity is provided inside the axe body (1), a discharge pipe (4) is provided at the center of the bottom of the axe body (1), a solenoid valve (5) is provided on the front side of the discharge pipe (4), and a control panel (6) is provided on the front side of the axe body (1); A drive structure (2), the drive structure (2) being arranged on the top of the axe body (1), the drive structure (2) comprising a drive housing (201), a transmission shaft (202), a drive motor (203), a rotating sleeve (204), a gear 1 (205), a gear 2 (206), a fixed shaft (207) and a gear 3 (208), the drive housing (201) being provided with a transmission shaft (202), one end of the transmission shaft (202) passing through the drive housing (201) and the axe body (1) in sequence and extending into a discharge pipe ( 4) inside, the other end is fixedly connected to the output end of the driving motor (203), the top outer wall of the transmission shaft (202) is sleeved with a rotating sleeve (204), a gear three (208) is provided between the rotating sleeve (204) and the driving motor (203), the top of the rotating sleeve (204) is fixedly connected to a gear one (205), the gear one (205) and the gear three (208) are driven by a gear two (206), and the end of the gear two (206) away from the transmission shaft (202) is connected to a fixed shaft (207) by a bearing; A stirring structure (3), wherein the stirring structure (3) is arranged on the outer wall of the portion of the transmission shaft (202) extending into the cavity; A shock absorbing structure (7), wherein two groups of the shock absorbing structure (7) are provided, and the two groups of the shock absorbing structure (7) are respectively arranged on two sides of the bottom of the axe body (1).

2. The environmentally friendly wall paint high-efficiency reactor according to claim 1, characterized in that: The gear one (205) is meshedly connected with the gear two (206), the gear three (208) is meshedly connected with the gear two (206), and the bottom end of the rotating sleeve (204) passes through the driving housing (201) and the axe body (1) in sequence and extends into the interior of the cavity.

3. The environmentally friendly wall paint high-efficiency reactor according to claim 1, characterized in that: The gear three (208) is fixedly connected to the transmission shaft (202), the rotating sleeve (204) is bearing-connected to the transmission shaft (202), and one end of the fixed shaft (207) away from the gear two (206) is fixedly connected to the inner wall of the driving housing (201).

4. The environmentally friendly wall paint high-efficiency reactor according to claim 1, characterized in that: The stirring structure (3) comprises a stirring rod (301), a fixed sleeve (302), a connecting frame (303), a scraper rod (304) and a spiral blade (305); the outer wall of the transmission shaft (202) extending into the interior of the cavity is provided with a plurality of stirring rods (301) at equal distances; the outer wall of the transmission shaft (202) extending into the interior of the discharge pipe (4) is provided with a spiral blade (305); a fixed sleeve (302) is provided between the spiral blade (305) and the stirring rod (301); connecting frames (303) are provided on both sides of the fixed sleeve (302); and scraper rods (304) are provided on the separated sides of the two connecting frames (303).

5. The environmentally friendly wall paint high-efficiency reactor according to claim 4, characterized in that: The fixed sleeve (302) is connected to the bearing of the transmission shaft (202); one end of the two connecting frames (303) is respectively fixedly connected to the rotating sleeve (204), and the other end is respectively fixedly connected to the fixed sleeve (302); and the separated sides of the two scraping rods (304) respectively abut against the inner wall of the axe body (1).

6. The environmentally friendly wall paint high-efficiency reactor according to claim 1, characterized in that: Each group of the shock absorbing structures (7) comprises a shock absorbing base (701), a fixed base (703), a movable base (704), a second connecting rod (706), a first damping spring (707), a damping rod (709) and a second damping spring (710). A cavity is provided on the top of the shock absorbing base (701), and movable bases (704) are symmetrically provided inside the cavity. The tops of the fixed bases (703) are respectively fixedly connected to the axe body (1). The two movable bases (704) are respectively connected to the fixed base (703) through a first connecting rod (705). The two movable bases (704) are respectively provided with a second connecting rod (706) on the separated sides. The outer walls of the two second connecting rods (706) are respectively sleeved with the first damping spring (707). The front and rear sides of the top of the shock absorbing base (701) are respectively provided with damping rods (709), and the outer walls of the two damping rods (709) are respectively sleeved with the second damping spring (710).

7. The environmentally friendly wall paint high-efficiency reactor according to claim 6, characterized in that: Slide grooves (702) are respectively provided on both sides of the cavity, and sliders (708) are respectively fixedly connected to the two sides of the two movable seats (704), and the four sliders (708) are respectively adapted to be connected to the slide grooves (702), and one end of the two connecting rods (706) is respectively fixedly connected to the movable seats (704), and the other end passes through the shock-absorbing base (701) and is fixedly connected to the limit block (711).

Citation Information

Patent Citations

  • Efficient reaction kettle for environment-friendly wall coating

    CN215963575U