Device convenient for collecting carbon residues

By designing the structure of rotating rods and curved plates in the flotation equipment, the automatic cleaning of carbon slag in the flotation tank is achieved, solving the problems of manual cleaning difficulties and low material separation efficiency in existing equipment, and improving the automation of the equipment Level and efficiency.

CN222518844UActive Publication Date: 2025-02-25CHANGSHA ZHONGHAO ENVIRONMENTAL TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421258349.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-25
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing flotation equipment lacks the structure to automatically clean up carbon slag during use, which leads to manual entry into the equipment for cleaning, and the material separation efficiency is low.

Method used

A device including a flotation tank body, a stirring device and a collection tube is designed. The bottom of the stirring device is equipped with a rotating rod and an arc plate. The rotating rod realizes the up and down movement of the lifting block through the thread and the limiting groove. The arc plate is used for Scrape off the carbon slag at the bottom of the tank and connect it to the collection tube to achieve automatic cleaning.

Benefits of technology

Automatic cleaning of carbon slag in the flotation tank body is realized, material separation efficiency is improved, and manual operation time and labor intensity are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222518844U_ABST
    Figure CN222518844U_ABST
Patent Text Reader

Abstract

The utility model discloses a device convenient to collect carbon residue, which relates to the technical field of carbon residue collection, and comprises a flotation tank body, a stirring device is arranged in the flotation tank body, the bottom of the flotation tank body is connected with a collecting pipe, the bottom of the stirring device is connected with a rotating rod extending into the collecting pipe, and the rotating rod is connected with a rotating shaft. The outer wall of the rotating rod is provided with a threaded part and limiting grooves, and the limiting grooves are located in the two ends of the threaded part. According to the device convenient for collecting the carbon residues, the lifting block can ascend to block the residue outlet through the matching of the threaded part on the outer wall of the rotating rod and the limiting groove, so that the device can conveniently perform flotation separation on materials; and meanwhile, when the lifting block descends, the slag outlet hole can be communicated with the interior of the collecting pipe, so that the carbon slag in the flotation tank body is collected and cleaned out, and the function of automatically cleaning the carbon slag in the flotation tank body is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of carbon slag collection, and more specifically to a device for collecting carbon slag. Background Art

[0002] A large amount of waste carbon slag is generated during the production of electrolytic aluminum. These carbon slags contain electrolytes, carbon powder particles and other substances that can be recycled. Their effective recycling and reuse are of great significance for resource conservation and environmental protection. Harmless treatment of carbon slag can not only avoid environmental pollution, but also recycle the resources therein, which is an important cost-reduction and efficiency-increasing measure. The flotation tank is a device for recycling carbon slag. The flotation method can effectively separate the carbon material and the electrolyte adsorbed thereon. When the flotation tank is in use, the carbon slag particles will be deposited at the bottom, and they are often salvaged and collected manually using a carbon slag spoon, which is time-consuming and labor-intensive, making the collection of carbon slag inconvenient.

[0003] The Chinese patent application number 202322438766.5 discloses a flotation device, which includes a shell, a scraping device and a stirring device. The upper part of the shell is open, and an overflow port is provided on the upper part of the front side wall of the shell. The scraping shaft is mounted on the overflow port, and the two ends are rotatably connected to the left and right side walls of the overflow port respectively. The scraping plate includes a fixed plate, an adjustment plate and a latch. The fixed plate is fixedly connected to the scraping shaft, and an adjustment groove is provided on the side of the fixed plate away from the scraping shaft. Fixed holes are provided on the left and right end surfaces of the fixed plate, and the adjustment plate can be slidably inserted into the adjustment groove. A plurality of adjustment holes are provided on the left and right end surfaces of the adjustment plate. The flotation device also has the following problems during use:

[0004] 1. During the use of the flotation equipment, a large amount of carbon slag particles will accumulate at the bottom of the flotation equipment. However, the device lacks a structure that can automatically clean the carbon slag particles accumulated inside, so it is necessary to manually enter the equipment to clean it.

[0005] 2. When using flotation method for separation, the internal materials need to be tumbled and mixed. Since the particles in the materials have a certain weight, they tend to fall to the bottom of the tank, which is not conducive to the separation of the materials. There is a lack of structure that can scrape the materials off during use.

[0006] Therefore, it is necessary to propose a device for collecting carbon slag to solve the above problems. Utility Model Content

[0007] 1. Technical issues to be solved

[0008] The purpose of the utility model is to solve the problems raised in the above background technology and to provide a device for collecting carbon slag.

[0009] (II) Technical solution

[0010] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0011] A device for collecting carbon slag, comprising a flotation tank body, a stirring device installed inside the flotation tank body, a collecting pipe connected to the bottom of the flotation tank body, a rotating rod extending to the inside of the collecting pipe connected to the bottom of the stirring device, a threaded portion and a limiting groove are arranged on the outer wall of the rotating rod, the limiting groove is located at both ends of the threaded portion, a lifting block is threadedly connected to the outer wall of the rotating rod, a slag discharge hole is opened on the bottom wall of the flotation tank body, and a blocking block for blocking the slag discharge hole is opened on the lifting block;

[0012] The top of the collecting pipe is connected with a bevel ring, the inclined surface of the bevel ring is located at the bottom of the inner ring surface, the lifting block is provided with a sealing surface that is mutually fitted and connected with the bevel ring, and a sealing ring is connected to the inclined surface of the bevel ring;

[0013] The collecting tube is internally connected with a support frame, the rotating rod rotates on the support frame, the top of the support frame is connected with a guide rod, the top of the guide rod is connected with a circular plate, and a reset device is provided on the side of the circular plate and the support frame facing each other;

[0014] The reset device is composed of a spring and a reset plate, the reset plate is fixed to the circular plate or the support frame by the spring, the reset plate is sleeved on the limiting groove and slides up and down along the outer wall thereof;

[0015] The bottom circumferential array of the stirring device is provided with arc plates, the bottom of the arc plates is in contact with the bottom wall of the flotation tank, and the outward side of the arc plates is connected with a scraper.

[0016] Preferably, a discharge pipe is connected to the bottom of the collecting pipe, and a discharge valve is installed inside the discharge pipe.

[0017] Preferably, a support platform is connected to the bottom of the flotation tank, and an overflow trough is connected to the outer wall of the flotation tank.

[0018] Preferably, a top bracket is connected to the top of the overflow tank, and the stirring device is installed on the top bracket.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The device is provided with a rotating rod at the bottom of the stirring device. Through the cooperation of the threaded part and the limit groove on the outer wall of the rotating rod, the lifting block can rise to block the slag discharge hole, so that the equipment can perform flotation separation of materials; at the same time, when the lifting block descends, the slag discharge hole can be connected with the inside of the collecting pipe, so that the carbon slag in the flotation tank body can be collected and cleaned out, which has the function of automatically cleaning the carbon slag in the flotation tank body.

[0021] 2. This device is provided with an arc-shaped plate at the bottom of the stirring device. When flotation is performed, the arc-shaped plate can scrape off the carbon residue falling on the bottom of the tank to improve the efficiency of flotation. When cleaning the carbon residue, the carbon residue on the bottom wall can be transported to the slag discharge hole to improve the cleaning efficiency of the carbon residue, which saves manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0023] Figure 2 It is a three-dimensional cross-sectional schematic diagram of the structure of the utility model;

[0024] Figure 3 It is a three-dimensional schematic diagram of the connection structure between the lifting block and the bevel ring in the utility model;

[0025] Figure 4 It is a partial three-dimensional cross-sectional schematic diagram of the connection structure between the rotating rod and the reset device in the utility model;

[0026] Figure 5 It is a partial three-dimensional cross-sectional schematic diagram of the connection structure between the lifting block and the rotating rod in the utility model;

[0027] Figure 6 It is a three-dimensional schematic diagram of the connection structure between the stirring device and the arc plate in the utility model.

[0028] Reference numerals:

[0029] 101. flotation tank; 102. stirring device; 103. collecting pipe; 104. rotating rod; 105. threaded part; 106. limiting groove; 107. lifting block; 108. slag discharge hole; 109. blocking block; 110. bevel ring; 111. sealing ring; 112. supporting frame; 113. guide rod; 114. circular plate; 115. reset device; 116. spring; 117. reset plate; 118. arc plate; 119. scraper; 120. discharge pipe; 121. supporting platform; 122. overflow trough; 123. top bracket. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-6 A device for collecting carbon slag includes a flotation tank 101, a stirring device 102 is installed inside the flotation tank 101, the flotation tank 101 is a flotation tank, a stirring device 102 is installed inside the flotation tank 101, a solid-liquid separation of materials is performed by flotation, the electrolyte floating on the top flows from the top of the flotation tank 101 to the overflow tank 122, and is discharged through the overflow tank 122, the bottom of the overflow tank 122 is inclined, the bottom of the flotation tank 101 is connected to a collecting pipe 103, the collecting pipe 103 is located at the bottom of the flotation tank 101, and passes through the supporting platform 121, the bottom of the stirring device 102 is connected to a rotating rod 104 extending to the inside of the collecting pipe 103, the outer wall of the rotating rod 104 is provided with a threaded portion 105 and a limiting groove 106, the limiting groove 106 is located At both ends of the threaded portion 105, the diameter of the limiting groove 106 is smaller than that of the threaded portion 105, and no thread is provided. When the lifting block 107 moves into the limiting groove 106, the lifting block 107 will not continue to move upward or downward because the drive of the thread is lost. When the rotating rod 104 is reversed, the lifting block 107 is pushed by the reset device 115 and can be easily engaged with the threaded portion 105 through the thread. The lifting block 107 is threadedly connected to the outer wall of the rotating rod 104. A slag discharge hole 108 is provided on the bottom wall of the flotation tank body 101. The slag discharge hole 108 is connected to the inside of the collecting pipe 103. When the blocking block 109 blocks the slag discharge hole 108, the connection state will be disconnected. The lifting block 107 is provided with a blocking block 109 for blocking the slag discharge hole 108.

[0032] refer to Figures 3 to 5 The top of the collecting pipe 103 is connected with a bevel ring 110. The bevel ring 110 and the lifting block 107 are provided with mutually matching bevels. The contact between the bevels improves the sealing of the connection. The inclined surface of the bevel ring 110 is located at the bottom of the inner ring surface. The lifting block 107 is provided with a sealing surface that is mutually fitted and connected with the bevel ring 110. The bevel of the bevel ring 110 is connected with a sealing ring 111. The sealing ring 111 is made of rubber material and is used to increase the sealing ability of the connection.

[0033] refer to Figures 3 to 5The collecting tube 103 is internally connected with a support frame 112, the rotating rod 104 rotates on the support frame 112, the support frame 112 is fixed on the inner wall of the collecting tube 103, and is used to support the guide rod 113, the reset device 115 and the rotating rod 104, the top of the support frame 112 is connected with the guide rod 113, the top of the guide rod 113 is connected with a circular plate 114, the circular plate 114 is used to support the tops of multiple guide rods 113, and the reset device 115 is fixed to the bottom of the circular plate 114, and the reset device 115 is provided on the side facing the circular plate 114 and the supporting frame 112;

[0034] refer to Figure 4 The reset device 115 is composed of a spring 116 and a reset plate 117. The spring 116 pushes the reset plate 117 toward the threaded portion 105. When the lifting block 107 moves into the limiting groove 106, the spring 116 will be compressed until the rotating rod 104 reverses, and the spring 116 will reset, thereby pushing the lifting block 107 to move onto the threaded portion 105. The reset plate 117 is fixed to the circular plate 114 or the support frame 112 through the spring 116. The reset plate 117 is sleeved on the limiting groove 106 and slides up and down along its outer wall.

[0035] refer to Figure 6 The bottom circumferential array of the stirring device 102 has an arc plate 118, and the arc plate 118 has an arc. The side with the longest arc is connected to a scraper 119 for scraping off the carbon residue falling on the bottom of the tank, and the reverse side is used to pull the carbon residue to the position of the residue discharge hole 108. The bottom of the arc plate 118 contacts the bottom wall of the flotation tank body 101, and the outward side of the arc plate 118 is connected to a scraper 119.

[0036] Specifically, refer to Figure 2 and Figure 3 The bottom of the collecting pipe 103 is connected to a discharge pipe 120 , and the collecting pipe 103 is communicated with the discharge pipe 120 . By opening a discharge valve in the discharge pipe 120 , the carbon slag collected in the collecting pipe 103 can be discharged. A discharge valve is installed inside the discharge pipe 120 .

[0037] Specifically, refer to Figure 1 and Figure 2 The bottom of the flotation tank 101 is connected to a support platform 121, which is used to support the flotation tank 101 so that the discharge pipe 120 has a certain height from the ground, thereby facilitating the cleaning of the collected carbon slag. The outer wall of the flotation tank 101 is connected to an overflow trough 122.

[0038] Specifically, refer to Figure 1 and Figure 2A top bracket 123 is connected to the top of the overflow tank 122 , and the top bracket 123 supports the stirring device 102 . An air intake pipe is installed on the stirring device 102 for adding external air into the flotation tank 101 . The stirring device 102 is installed on the top bracket 123 .

[0039] In this embodiment, the flotation tank 101 is fixed on the support platform 121, and a collection pipe 103 for collecting and discharging the internal carbon slag particles is installed at the bottom of the flotation tank 101. A stirring device 102 is installed inside the flotation tank 101, and the internal material is stirred by the stirring device 102. An air duct is installed on the stirring device 102 to inject external air into the flotation tank 101, so that the gas reacts with the material, thereby separating the solid and the electrolyte of the material by flotation. At the same time, the stirring device 102 will drive the arc plate 118 at the bottom to rotate. When the arc plate 118 rotates, the scraper 119 on one side will scrape off the solids that fall on the bottom of the tank due to gravity, so that it moves upward and reacts with the gas entering the flotation tank 101, so as to improve the efficiency of flotation.

[0040] A driving wheel is provided on the top of the stirring device 102, which is connected to an external driving device through a connecting device, thereby driving the stirring device 102 to rotate. When the stirring device 102 rotates, the solid matter deposited on the bottom of the tank will be scraped off through the arc plate 118 at the bottom, so that it moves upward, thereby improving the efficiency of flotation. At the same time, the stirring device 102 will drive the rotating rod 104 located in the collecting pipe 103 to rotate. When the rotating rod 104 rotates, it will drive the lifting block 107 to move upward through the thread, thereby moving into the top limit groove 106. At this time, the top of the lifting block 107 The blocking block 109 will be blocked in the slag discharge hole 108, so that the bottom of the flotation tank 101 is a whole, and the inclined surface of the outer side of the lifting block 107 will contact the inclined surface ring 110, and a sealing ring 111 is provided at the contacting place to increase the sealing ability when the inclined surface ring 110 and the lifting block 107 are attached together, so as to avoid the situation that the material enters the collecting pipe 103 from the slag discharge hole 108 when the equipment is used. It should be noted that the initial position of the lifting block 107 is in the limiting groove 106 at the top, so that the material to be recovered can be directly added into the flotation tank 101;

[0041] When the solids in the flotation tank 101 need to be cleaned, the material in the flotation tank 101 is first allowed to stand for a period of time to allow the solids in the liquid to sink to the bottom, and then the liquid in the flotation tank 101 is discharged through the pipe on the outer wall of the flotation tank 101. At this time, the carbon slag will accumulate at the bottom of the flotation tank 101. At this time, the stirring device 102 is driven in reverse to rotate by the driving device. When the stirring device 102 rotates, the carbon slag at the bottom will be cleaned inward through the arc plate 118 at the bottom, so that the carbon slag will be discharged toward the slag discharge hole 114. 08, and at the same time, the stirring device 102 also drives the rotating rod 104 at the bottom to rotate. At this time, the lifting block 107 located in the limiting groove 106 is pushed by the top reset device 115, so that it moves downward and moves into the range of the threaded portion 105. The lifting block 107 is moved downward by the rotation of the rotating rod 104. At this time, the blocking block 109 on the top of the lifting block 107 moves downward from the slag discharge hole 108, so that the slag discharge hole 108 is connected with the inside of the collecting pipe 103. Figure 3 The carbon slag will enter the collecting pipe 103 through the slag discharge hole 108, and then the discharge valve in the discharge pipe 120 is opened to discharge the carbon slag in the collecting pipe 103. When the lifting block 107 moves to the limiting groove 106 at the bottom, because there is no thread in the limiting groove 106, the lifting block 107 will not continue to move downward until the carbon slag particles in the flotation tank 101 are cleaned out.

[0042] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A device for collecting carbon slag, comprising a flotation tank (101), wherein a stirring device (102) is installed inside the flotation tank (101), characterized in that: The bottom of the flotation tank (101) is connected to a collecting pipe (103); the bottom of the stirring device (102) is connected to a rotating rod (104) extending into the collecting pipe (103); a threaded portion (105) and a limiting groove (106) are provided on the outer wall of the rotating rod (104); the limiting groove (106) is located at both ends of the threaded portion (105); a lifting block (107) is threadedly connected to the outer wall of the rotating rod (104); a slag discharge hole (108) is provided on the bottom wall of the flotation tank (101); and a blocking block (109) for blocking the slag discharge hole (108) is provided on the lifting block (107); The top of the collecting pipe (103) is connected to a bevel ring (110), the inclined surface of the bevel ring (110) is located at the bottom of the inner ring surface, the lifting block (107) is provided with a sealing surface that is mutually fitted and connected with the bevel ring (110), and the inclined surface of the bevel ring (110) is connected to a sealing ring (111); The collecting tube (103) is internally connected to a support frame (112), the rotating rod (104) rotates on the support frame (112), the top of the support frame (112) is connected to a guide rod (113), the top of the guide rod (113) is connected to a circular plate (114), and a reset device (115) is provided on a surface of the circular plate (114) and the support frame (112) facing each other; The reset device (115) is composed of a spring (116) and a reset plate (117); the reset plate (117) is fixed to the circular plate (114) or the support frame (112) through the spring (116); the reset plate (117) is sleeved on the limiting groove (106) and slides up and down along the outer wall thereof; The bottom circumferential array of the stirring device (102) has arc-shaped plates (118), the bottom of the arc-shaped plates (118) is in contact with the bottom wall of the flotation tank (101), and the outward side of the arc-shaped plates (118) is connected to a scraper (119).

2. A device for collecting carbon slag according to claim 1, characterized in that: The bottom of the collecting pipe (103) is connected to a discharge pipe (120), and a discharge valve is installed inside the discharge pipe (120).

3. A device for collecting carbon slag according to claim 2, characterized in that: The bottom of the flotation tank (101) is connected to a support platform (121), and the outer wall of the flotation tank (101) is connected to an overflow trough (122).

4. A device for collecting carbon slag according to claim 3, characterized in that: The top of the overflow tank (122) is connected to a top bracket (123), and the stirring device (102) is installed on the top bracket (123).

Citation Information

Patent Citations

  • Flotation equipment

    CN220737979U