Open gear lubrication spraying mechanism

By setting up a material separation mechanism and a flushing mechanism in the open gear lubrication spraying system, the problem of excessive spraying and waste of materials is solved, and the quantitative interval spraying and flushing in the equipment is realized, which improves lubrication efficiency and equipment reliability.

CN222518937UActive Publication Date: 2025-02-25DALIAN CEMENT GRP CO LTD
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Patent Information

Application Number
CN202420538292.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-02-25
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

During the open gear lubrication spraying process, the prior art has the problem of excessive spraying of materials resulting in waste.

Method used

By setting up a material separation mechanism and a flushing mechanism, the oil is sprayed out at regular intervals and flushed the equipment to prevent the pipeline from being blocked.

Benefits of technology

The quantitative interval ejection of materials is achieved, which saves materials and prevents pipe blockage through flushing, improving the efficiency of the lubrication process and the reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of exposed gear lubricating and spraying, in particular to an exposed gear lubricating and spraying mechanism, which is provided with a distributing mechanism and a flushing mechanism, so that materials can be quantitatively sprayed at intervals in the exposed gear lubricating and spraying process, the materials are saved, the inside of equipment can be flushed, and the service life of the equipment is prolonged. Pipeline blockage is prevented; comprising an oil pumping mechanism; the filtering mechanism is installed in the oil pumping mechanism, the rotating mechanism is installed on the oil pumping mechanism, the material distributing mechanism is installed in the oil pumping mechanism, the flushing mechanism is installed at the rear end of the oil pumping mechanism, and the heating mechanism is installed at the lower end of the flushing mechanism; the oil pumping mechanism is used for pumping oil, the filtering mechanism is used for filtering, the rotating mechanism is used for rotating, the material distributing mechanism is used for spraying materials at intervals, the flushing mechanism is used for flushing, and the heating mechanism is used for heating.
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Description

Technical Field

[0001] The utility model relates to the technical field of open gear lubrication spraying, in particular to an open gear lubrication spraying mechanism. Background Art

[0002] With the development of the metal products industry, high speed, high efficiency, low cost and strong process adaptability have become the goals pursued by production companies.

[0003] In the existing open gear lubrication spray mechanism, for example, an open gear lubrication spray mechanism disclosed in the utility model patent with application number 201721824550.0 has a simple, compact and reasonable structure.

[0004] However, during the open gear lubrication spraying process, excessive spraying of material results in material waste. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides an open gear lubrication spray mechanism which is equipped with a material dividing mechanism and a flushing mechanism, so that during the open gear lubrication spray process, not only can the material be sprayed out in a quantitative interval to save material, but also the inside of the equipment can be flushed to prevent pipeline blockage.

[0006] The utility model discloses an open gear lubrication spray mechanism, comprising an oil pump mechanism; a filtering mechanism, a rotating mechanism, a material distribution mechanism, a flushing mechanism and a heating mechanism, wherein the filtering mechanism is installed in the oil pump mechanism, the rotating mechanism is installed on the oil pump mechanism, the material distribution mechanism is installed in the oil pump mechanism, the flushing mechanism is installed at the rear end of the oil pump mechanism, and the heating mechanism is installed at the lower end of the flushing mechanism;

[0007] The oil pumping mechanism pumps oil, the filtering mechanism filters, the rotating mechanism rotates, the distributing mechanism sprays at intervals, the flushing mechanism flushes, and the heating mechanism heats; the spraying angle is changed by adjusting the rotating mechanism, the oil pumping mechanism is opened to pump oil, and the oil is sprayed at intervals by opening the distributing mechanism, and the dripping oil is filtered by the filtering mechanism. After lubrication is completed, the flushing mechanism is heated by opening the heating mechanism, and then the flushing mechanism is opened to flush the oil pumping mechanism. In this way, during the lubrication spraying process of the open gear, not only can the material be sprayed at intervals in a quantitative manner to save material, but the equipment can also be flushed to prevent pipeline blockage.

[0008] Preferably, the oil pumping mechanism includes an oil tank, an oil pump, a nozzle and an oil pipe. The oil pump is installed on the upper end of the oil tank, the nozzle is rotatably installed on the oil tank, and the output end of the oil pump is connected to the input end of the nozzle through an oil pipe. By turning on the oil pump, the oil in the oil tank is sprayed out through the oil pipe to lubricate the oil.

[0009] Preferably, the filtering mechanism includes a filter screen and a handle, the filter screen is slidably installed in the oil tank, and the handle is installed at the front end of the filter screen; impurities in the oil are filtered through the filter screen, and the impurities are dumped by pulling out.

[0010] Preferably, the rotating mechanism includes a worm wheel and a worm, the worm wheel is mounted on the worm gear, the worm gear is rotatably mounted on the oil tank, and the worm gear and the worm wheel are threadedly engaged; the worm wheel is rotated by rotating the worm gear and the worm wheel is threadedly engaged, so that the worm wheel drives the worm wheel to change the injection angle.

[0011] Preferably, the material distribution mechanism includes a crankshaft and a motor. The crankshaft is rotatably installed in the nozzle, and the crankshaft input end extends to the right side of the nozzle. The motor is installed at the right end of the nozzle, and the motor output end is connected to the crankshaft input end. The crankshaft is rotated by turning on the motor to transmit the drive. While the crankshaft rotates, the nozzle on the nozzle is blocked, so that the oil is sprayed at intervals.

[0012] Preferably, the flushing mechanism includes a water tank, a water pump, a water pipe and a valve. The water tank is installed at the rear end of the oil tank, the water pump is installed at the upper end of the water tank, the water pipe input end is connected to the water pump output end, and the water pipe output end is connected to the oil pipe, and the valve is installed on the water pipe; by opening the valve and then opening the water pump, the water in the water tank enters the oil pipe through the water pipe to flush the nozzle.

[0013] Preferably, the heating mechanism includes a heating chamber and a heating wire, the heating chamber is installed at the lower end of the water tank, and the heating wire is installed in the heating chamber; the heating wire heats the water in the water tank by energizing the heating wire.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the spraying angle is changed by adjusting the rotating mechanism, the oil is pumped by opening the oil pumping mechanism, the oil is sprayed out at intervals by opening the material distribution mechanism, and the dripping oil is filtered by the filtering mechanism. After lubrication is completed, the flushing mechanism is heated by opening the heating mechanism, and then the oil pumping mechanism is flushed by opening the flushing mechanism. In this way, during the lubrication spraying process of the open gear, not only can the material be sprayed out in a quantitative interval to save material, but the equipment can also be flushed to prevent pipeline blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a first axonometric structural schematic diagram of the utility model;

[0016] Figure 2 It is a second axonometric structural schematic diagram of the utility model;

[0017] Figure 3 It is a schematic diagram of the front view and section axonometric structure of the utility model;

[0018] Figure 4It is a left-side sectional axonometric structural schematic diagram of the utility model;

[0019] Figure 5 The rotating mechanism of the utility model is Figure 4 A schematic diagram of the axonometric structure of the left section of the middle A part;

[0020] Markings in the attached drawings: 1. oil pumping mechanism; 11. oil tank; 12. oil pump; 13. nozzle; 14. oil pipe; 2. filtering mechanism; 21. filter screen; 22. handle; 3. rotating mechanism; 31. worm gear; 32. worm; 4. material distribution mechanism; 41. crankshaft; 42. motor; 5. flushing mechanism; 51. water tank; 52. water pump; 53. water pipe; 54. valve; 6. heating mechanism; 61. heating chamber; 62. heating wire. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0022] Example 1

[0023] like Figures 1 to 5 As shown, it includes an oil pumping mechanism 1, a filtering mechanism 2, a rotating mechanism 3, a material distributing mechanism 4, a flushing mechanism 5 and a heating mechanism 6, wherein the filtering mechanism 2 is installed in the oil pumping mechanism 1, the rotating mechanism 3 is installed on the oil pumping mechanism 1, the material distributing mechanism 4 is installed in the oil pumping mechanism 1, the flushing mechanism 5 is installed at the rear end of the oil pumping mechanism 1, and the heating mechanism 6 is installed at the lower end of the flushing mechanism 5;

[0024] The oil pumping mechanism 1 performs oil pumping, the filtering mechanism 2 performs filtering, the rotating mechanism 3 performs rotation, the material distribution mechanism 4 performs intermittent material spraying, the flushing mechanism 5 performs flushing, and the heating mechanism 6 performs heating;

[0025] The oil pump mechanism 1 comprises an oil tank 11, an oil pump 12, a nozzle 13 and an oil pipe 14. The oil pump 12 is mounted on the upper end of the oil tank 11, the nozzle 13 is rotatably mounted on the oil tank 11, and the output end of the oil pump 12 is connected to the input end of the nozzle 13 through the oil pipe 14.

[0026] The filter mechanism 2 includes a filter screen 21 and a handle 22. The filter screen 21 is slidably installed in the oil tank 11, and the handle 22 is installed at the front end of the filter screen 21.

[0027] The rotating mechanism 3 includes a worm wheel 31 and a worm 32, the worm wheel 31 is mounted on the worm wheel 31, the worm 32 is rotatably mounted on the oil tank 11, and the worm 32 is threadedly matched with the worm wheel 31;

[0028] The material distribution mechanism 4 includes a crankshaft 41 and a motor 42. The crankshaft 41 is rotatably mounted in the nozzle 13, and the input end of the crankshaft 41 extends to the right side of the nozzle 13. The motor 42 is mounted on the right end of the nozzle 13, and the output end of the motor 42 is connected to the input end of the crankshaft 41.

[0029] The worm 32 is rotated to threadably engage with the worm wheel 31 to rotate the worm wheel 31, so that the worm wheel 31 drives the worm wheel 31 to change the injection angle. The oil pump 12 is turned on to allow the oil in the oil tank 11 to be sprayed out through the oil pipe 14 to lubricate with the nozzle 13. At the same time, the motor 42 is turned on to drive the crankshaft 41 to rotate. While the crankshaft 41 rotates, the nozzle on the nozzle 13 is blocked, so that the oil is sprayed at intervals. At the same time, impurities in the oil are filtered through the filter screen 21, and the impurities are dumped by pulling out. In this way, during the lubrication spraying process of the open gear, the material can be sprayed at intervals in a quantitative manner to save material.

[0030] Example 2

[0031] like Figures 1 to 5 As shown, it includes an oil pumping mechanism 1, a filtering mechanism 2, a rotating mechanism 3, a material distributing mechanism 4, a flushing mechanism 5 and a heating mechanism 6, wherein the filtering mechanism 2 is installed in the oil pumping mechanism 1, the rotating mechanism 3 is installed on the oil pumping mechanism 1, the material distributing mechanism 4 is installed in the oil pumping mechanism 1, the flushing mechanism 5 is installed at the rear end of the oil pumping mechanism 1, and the heating mechanism 6 is installed at the lower end of the flushing mechanism 5;

[0032] The oil pumping mechanism 1 performs oil pumping, the filtering mechanism 2 performs filtering, the rotating mechanism 3 performs rotation, the material distribution mechanism 4 performs intermittent material spraying, the flushing mechanism 5 performs flushing, and the heating mechanism 6 performs heating;

[0033] The oil pump mechanism 1 comprises an oil tank 11, an oil pump 12, a nozzle 13 and an oil pipe 14. The oil pump 12 is mounted on the upper end of the oil tank 11, the nozzle 13 is rotatably mounted on the oil tank 11, and the output end of the oil pump 12 is connected to the input end of the nozzle 13 through the oil pipe 14.

[0034] The filter mechanism 2 includes a filter screen 21 and a handle 22. The filter screen 21 is slidably installed in the oil tank 11, and the handle 22 is installed at the front end of the filter screen 21.

[0035] The rotating mechanism 3 includes a worm wheel 31 and a worm 32, the worm wheel 31 is mounted on the worm wheel 31, the worm 32 is rotatably mounted on the oil tank 11, and the worm 32 is threadedly matched with the worm wheel 31;

[0036] The flushing mechanism 5 includes a water tank 51, a water pump 52, a water pipe 53 and a valve 54. The water tank 51 is installed at the rear end of the oil tank 11, the water pump 52 is installed at the upper end of the water tank 51, the input end of the water pipe 53 is connected to the output end of the water pump 52, and the output end of the water pipe 53 is connected to the oil pipe 14, and the valve 54 is installed on the water pipe 53;

[0037] The heating mechanism 6 includes a heating chamber 61 and a heating wire 62. The heating chamber 61 is installed at the lower end of the water tank 51, and the heating wire 62 is installed in the heating chamber 61.

[0038] The worm 32 is rotated to threadably engage with the worm wheel 31 to rotate the worm wheel 31, so that the worm wheel 31 drives the worm wheel 31 to change the injection angle, and the oil pump 12 is turned on to allow the oil in the oil tank 11 to be sprayed out through the oil pipe 14 for lubrication with the nozzle 13. At the same time, the impurities in the oil are filtered through the filter screen 21, and the impurities are dumped by pulling out. After lubrication is completed, the heating wire 62 is energized to heat the water in the water tank 51, and then the valve 54 is opened, and then the water pump 52 is turned on to allow the water in the water tank 51 to enter the oil pipe 14 through the water pipe 53 to flush the nozzle 13, so that during the open gear lubrication spraying process, the equipment can be flushed to prevent pipeline blockage.

[0039] like Figures 1 to 5 As shown, an open gear lubrication spray mechanism of the utility model, when working, by rotating the worm 32 and the worm wheel 31 to threadably cooperate to make the worm wheel 31 rotate, so that the worm wheel 31 drives the worm wheel 31 to change the spray angle, by opening the oil pump 12 through the oil pipe 14, the oil in the oil tank 11 is sprayed out with the nozzle 13 for lubrication, and at the same time, by turning on the motor 42 to drive the crankshaft 41 to rotate the crankshaft 41, while the crankshaft 41 rotates, the nozzle on the nozzle 13 is blocked, so that the oil is sprayed at intervals, and at the same time, the impurities in the oil are filtered through the filter screen 21, and the impurities are dumped by pulling out. After lubrication is completed, the heating wire 62 is energized to heat the water in the water tank 51, and then the valve 54 is opened, and then the water pump 52 is opened to make the water in the water tank 51 enter the oil pipe 14 through the water pipe 53 to flush the nozzle 13.

[0040] The oil pump 12, the motor 42 and the water pump 52 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for technicians in the field to make creative efforts.

[0041] The main function achieved by the utility model is: during the open gear lubrication spraying process, by setting a material dividing mechanism and a flushing mechanism, the open gear lubrication spraying process can not only make the material be sprayed out in a quantitative interval to save material, but also flush the inside of the equipment to prevent pipeline blockage.

[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An open gear lubrication spray mechanism, comprising an oil pump mechanism (1); characterized in that: It also comprises a filtering mechanism (2), a rotating mechanism (3), a material distributing mechanism (4), a flushing mechanism (5) and a heating mechanism (6); the filtering mechanism (2) is mounted in the oil pumping mechanism (1); the rotating mechanism (3) is mounted on the oil pumping mechanism (1); the material distributing mechanism (4) is mounted in the oil pumping mechanism (1); the flushing mechanism (5) is mounted at the rear end of the oil pumping mechanism (1); and the heating mechanism (6) is mounted at the lower end of the flushing mechanism (5); The oil pumping mechanism (1) performs oil pumping, the filtering mechanism (2) performs filtering, the rotating mechanism (3) performs rotation, the material distributing mechanism (4) performs intermittent material spraying, the flushing mechanism (5) performs flushing, and the heating mechanism (6) performs heating.

2. An open gear lubrication spray mechanism as claimed in claim 1, characterized in that: The oil pump mechanism (1) comprises an oil tank (11), an oil pump (12), a nozzle (13) and an oil pipe (14); the oil pump (12) is mounted on the upper end of the oil tank (11); the nozzle (13) is rotatably mounted on the oil tank (11); and the output end of the oil pump (12) and the input end of the nozzle (13) are connected via the oil pipe (14).

3. An open gear lubrication spray mechanism as claimed in claim 2, characterized in that: The filter mechanism (2) comprises a filter screen (21) and a handle (22); the filter screen (21) is slidably mounted in the oil tank (11), and the handle (22) is mounted at the front end of the filter screen (21).

4. An open gear lubrication spray mechanism as claimed in claim 2, characterized in that: The rotating mechanism (3) comprises a worm wheel (31) and a worm (32), wherein the worm wheel (31) is mounted on the worm wheel (31), the worm (32) is rotatably mounted on the oil tank (11), and the worm (32) and the worm wheel (31) are threadedly matched.

5. The open gear lubrication spray mechanism according to claim 2, characterized in that: The material distribution mechanism (4) comprises a crankshaft (41) and a motor (42). The crankshaft (41) is rotatably mounted in the nozzle (13), and the input end of the crankshaft (41) extends to the right side of the nozzle (13). The motor (42) is mounted at the right end of the nozzle (13), and the output end of the motor (42) is connected to the input end of the crankshaft (41).

6. An open gear lubrication spray mechanism as claimed in claim 2, characterized in that: The flushing mechanism (5) comprises a water tank (51), a water pump (52), a water pipe (53) and a valve (54); the water tank (51) is mounted at the rear end of the oil tank (11); the water pump (52) is mounted at the upper end of the water tank (51); the input end of the water pipe (53) is connected to the output end of the water pump (52); and the output end of the water pipe (53) is connected to the oil pipe (14); and the valve (54) is mounted on the water pipe (53).

7. An open gear lubrication spray mechanism as claimed in claim 6, characterized in that: The heating mechanism (6) comprises a heating chamber (61) and a heating wire (62); the heating chamber (61) is installed at the lower end of the water tank (51), and the heating wire (62) is installed in the heating chamber (61).

Citation Information

Patent Citations

  • Lubricated spray set of wire drawing

    CN207787303U