Intelligent servo pre-milling unit with profiling for edge sealing process

Abstract

The utility model discloses an intelligent servo pre-milling unit with an explorator for an edge sealing process, which comprises a support, a first servo driving component is mounted on the support, the output end of the first servo driving component is connected with two sliding tables in a sliding manner, second servo driving components are mounted on the two sliding tables, cylinders are fixedly connected to the two sliding tables, and the first servo driving component and the second servo driving component are arranged on the two sliding tables. Wherein the output end of one cylinder is fixedly connected with a first motor, the output end of the other cylinder is fixedly connected with a second motor, and the output ends of the first motor and the second motor are fixedly connected with milling cutters; according to the numerical control numerical control milling machine, intelligent switching of different thicknesses, different machining amounts and different machining technologies of plates is achieved through the multiple sets of servo mechanisms, adjustment is more accurate and rapid compared with manual adjustment, and the machining efficiency and precision can be improved; and unbalanced blade use frequency caused by the fact that the thickness of the milling cutter is far greater than that of the plate is avoided, so that the service life of the milling cutter is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of edge banding machines, in particular to an intelligent servo pre-milling unit with a template for edge banding technology. Background Art

[0002] In the plate edge banding process, with the increasing demand for customization and personalization, the edge banding accuracy requirements of edge banding machines are getting higher and higher. Ordinary pre-milling devices basically rely on manual adjustment, which tests the adjustment experience of operators and takes a long time to adjust, which will affect the processing efficiency of the equipment. The milling cutters of existing pre-milling devices are fixed. If the thickness of the milling cutter is much greater than the thickness of the plate, the blade that contacts the plate will be used more frequently, and the blade that does not contact the plate will be used less frequently, resulting in uneven use of the blade of the milling cutter. Utility Model Content

[0003] The utility model aims to provide an intelligent belt template servo pre-milling unit for edge banding process to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: an intelligent belt template servo pre-milling unit for edge banding process, including a support, a first servo drive component is installed on the support, the output end of the first servo drive component is slidably connected to two slides, and the two slides are slidably connected to the support, and the second servo drive component is installed on the two slides. The two slides are fixedly connected with cylinders, the output end of one cylinder is fixedly connected to the first motor, and the output end of the other cylinder is fixedly connected to the second motor, the output ends of the first motor and the second motor are fixedly connected to milling cutters, one side of one milling cutter is provided with a first template, and one side of the other milling cutter is provided with a second template, and the first template and the second template are respectively installed on the output ends of the two second servo drive components.

[0005] Preferably, two third servo drive components are fixedly connected to the support, and two slides are slidably connected to output ends of the two third servo drive components respectively.

[0006] Preferably, the first servo drive assembly, the second servo drive assembly and the third servo drive assembly all include a third motor, a reducer, a screw rod, a nut and a slider, and the output end of the third motor is fixedly connected to the input end of the reducer, the screw rod is fixedly connected to the output end of the reducer, a nut is threadedly connected to the screw rod, and the nut is fixedly connected to the slider.

[0007] Preferably, a dust removal assembly is installed on the support, the dust removal assembly includes a dust hood, a pneumatic actuator and a brush, and the dust hood is fixedly connected to the support, and the milling cutter is sleeved in the dust hood.

[0008] Preferably, a pneumatic actuator is fixedly connected to the dust hood.

[0009] Preferably, brushes are fixedly connected to both side outer walls of the dust hood, and one of the brushes is arranged on one side of the first mold, and the other brush is arranged on one side of the second mold.

[0010] The utility model provides an intelligent servo pre-milling unit with a template for edge banding technology, which has the following advantages: the utility model adopts multiple groups of servo mechanisms to realize intelligent switching of different thicknesses, different processing amounts and different processing technologies of panels, which is more accurate and faster than manual adjustment, and can improve processing efficiency and accuracy. The milling cutter of the utility model can be adjusted in height to avoid uneven blade usage frequency caused by the thickness of the milling cutter being much greater than the thickness of the panel, thereby extending the service life of the milling cutter. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model from another angle;

[0014] Figure 3 It is a schematic diagram of the top view of the milling cutter structure of the utility model.

[0015] In the figure: 1. support; 2. first servo drive assembly; 3. slide; 4. cylinder; 41. first motor; 42. second motor; 43. milling cutter; 44. first backing mold; 45. second backing mold; 5. second servo drive assembly; 51. third motor; 52. reducer; 53. screw rod; 54. nut; 55. slide block; 6. third servo drive assembly; 7. dust removal assembly; 71. dust hood; 72. pneumatic actuator; 73. brush. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-3, an embodiment provided by the utility model: an intelligent belt profiling servo pre-milling unit for edge banding process, including a support 1, a first servo drive component 2 is installed on the support 1, the output end of the first servo drive component 2 is slidably connected to two slides 3, and the two slides 3 are slidably connected to the support 1, and a second servo drive component 5 is installed on the two slides 3. Cylinders 4 are fixedly connected to the two slides 3, and the output end of one cylinder 4 is fixedly connected to a first motor 41, and the output end of the other cylinder 4 is fixedly connected to a second motor 42, and the output ends of the first motor 41 and the second motor 42 are fixedly connected to a milling cutter 43, and one of the milling cutters A first backing mold 44 is provided on one side of the support 43, a second backing mold 45 is provided on one side of the other milling cutter 43, and the first backing mold 44 and the second backing mold 45 are respectively installed on the output ends of the two second servo drive components 5, the first servo drive component 2 is used to control the lifting of the two slides 3 respectively, the two second servo drive components 5 are used to control the advance and retreat of the first backing mold 44 and the second backing mold 45 respectively, the two cylinders 4 are used to control the advance and retreat of the first motor 41 and the second motor 42 respectively, and the first motor 41 and the second motor 42 are used to drive the two milling cutters 43 respectively; two third servo drive components 6 are fixedly connected to the support 1, and the two slides 3 are slidably connected to the two first The output ends of the three servo drive components 6, the two third servo drive components 6 are used to control the advance and retreat of the two slides 3 respectively; the first servo drive component 2, the second servo drive component 5 and the third servo drive component 6 all include a third motor 51, a reducer 52, a screw rod 53, a nut 54 and a slider 55, and the output end of the third motor 51 is fixedly connected to the input end of the reducer 52, the screw rod 53 is fixedly connected to the output end of the reducer 52, the screw rod 53 is threadedly connected with a nut 54, and the nut 54 is fixedly connected to the slider 55, the third motor 51 is used to drive the reducer 52, the reducer 52 drives the screw rod 53, and the screw rod 53 drives the slider 5 through the nut 54 5, the slider 55 slides along the guide rail on the mounting plate; a dust removal assembly 7 is installed on the support 1, and the dust removal assembly 7 includes a dust hood 71, a pneumatic actuator 72 and a brush 73, and the dust hood 71 is fixedly connected to the support 1, and the milling cutter 43 is sleeved in the dust hood 71, and the dust hood 71 is used to suck debris; a pneumatic actuator 72 is fixedly connected to the dust hood 71, and the pneumatic actuator 72 is used to control the switch of the dust hood 71; brushes 73 are fixedly connected to the outer walls of both sides of the dust hood 71, and one of the brushes 73 is arranged on one side of the first backing mold 44, and the other brush 73 is arranged on one side of the second backing mold 45, and the brush 73 is used to clean the side of the plate.

[0018] Working principle: When the utility model is used for pre-milling of a plate, when the plate enters the front section of the pre-milling device, the milling cutter 43 on the right is in a forward extension state, and the milling cutter 43 on the left is in a retracted state. When the plate just enters, the front section is milled by the milling cutter 43 on the right. When the plate enters the rear section of the pre-milling device, the milling cutter 43 on the left is in a forward extension state, and the milling cutter 43 on the right is in a retracted state. When the milling cutter 43 on the right has a remaining length of 100 mm, the milling cutter 43 on the right is switched to The left milling cutter 43 is in the retracted state, and the left milling cutter 43 is switched to the extended state, and the end of the plate is milled by the left milling cutter 43; during the milling process of the plate, the dust removal component 7 is used to remove dust, specifically: start the pneumatic actuator 72, use the dust hood 71 to absorb the milling debris, and use the brush 73 to clean the side of the plate; wherein, the first servo drive component 2 on the support 1 is used to drive the slide 3 to rise and fall, so as to control the milling height, the cylinder 4 is used to control the telescopic action of the milling cutter 43, and the first motor 41 and the second motor 42 are used to drive the left and right milling cutters 43 respectively, the first backing mold 44 and the second backing mold 45 limit the plate, the two second servo drive components 5 are used to control the positions of the first backing mold 44 and the second backing mold 45 respectively to adapt to plates of different widths, the third motor 51 is used to drive the reducer 52, the reducer 52 drives the screw rod 53, the screw rod 53 drives the slider 55 through the nut 54, the slider 55 slides along the guide rail on the mounting plate, and the third servo drive component 6 is used to control the slide 3 to move forward and backward; the utility model can automatically adapt to the processing of different plate thicknesses. If the thickness of the milling cutter 43 is much larger than the thickness of the plate, the pre-milling device can automatically adjust the height of the milling cutter 43 through the first servo drive component 2, so that the use frequency of each blade of the milling cutter 43 is the same, so as to extend the service life of the milling cutter 43; if the outer diameter of the milling cutter 43 is worn after the pre-milling device is used for a period of time, the operator can adjust the milling position of the milling cutter 43 relative to the plate according to the wear of the milling cutter 43.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An intelligent belt template servo pre-milling unit for edge banding process, comprising a support (1), characterized in that: A first servo drive assembly (2) is mounted on the support (1); the output end of the first servo drive assembly (2) is slidably connected to two slides (3), and the two slides (3) are slidably connected to the support (1); a second servo drive assembly (5) is mounted on the two slides (3); the two slides (3) are fixedly connected to cylinders (4); the output end of one cylinder (4) is fixedly connected to a first motor (41), and the output end of the other cylinder (4) is fixedly connected to a second motor (42); the output ends of the first motor (41) and the second motor (42) are fixedly connected to milling cutters (43); a first backing mold (44) is provided on one side of one milling cutter (43), and a second backing mold (45) is provided on one side of the other milling cutter (43); and the first backing mold (44) and the second backing mold (45) are respectively mounted on the output ends of the two second servo drive assemblies (5).

2. The intelligent belt profiling servo pre-milling unit for edge banding process according to claim 1, characterized in that: Two third servo drive components (6) are fixedly connected to the support (1), and two slides (3) are slidably connected to the output ends of the two third servo drive components (6) respectively.

3. The intelligent belt profiling servo pre-milling unit for edge banding process according to claim 1, characterized in that: The first servo drive assembly (2), the second servo drive assembly (5) and the third servo drive assembly (6) all comprise a third motor (51), a reducer (52), a screw rod (53), a nut (54) and a slider (55), wherein the output end of the third motor (51) is fixedly connected to the input end of the reducer (52), the screw rod (53) is fixedly connected to the output end of the reducer (52), a nut (54) is threadedly connected to the screw rod (53), and the nut (54) is fixedly connected to the slider (55).

4. The intelligent belt profiling servo pre-milling unit for edge banding process according to claim 2, characterized in that: The support (1) is provided with a dust removal assembly (7), the dust removal assembly (7) comprising a dust hood (71), a pneumatic actuator (72) and a brush (73), the dust hood (71) being fixedly connected to the support (1), and the milling cutter (43) being sleeved in the dust hood (71).

5. The intelligent belt profiling servo pre-milling unit for edge banding process according to claim 4, characterized in that: The dust collecting hood (71) is fixedly connected to a pneumatic actuator (72).

6. The intelligent belt profiling servo pre-milling unit for edge banding process according to claim 5, characterized in that: Brushes (73) are fixedly connected to the outer walls of both sides of the dust cover (71), and one of the brushes (73) is arranged on one side of the first backing mold (44), and the other brush (73) is arranged on one side of the second backing mold (45).

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