Plastic disc edge milling machine
By designing a milling machine for plastic discs, using spring-extended fixtures and adjustable edge milling machines, the problem of false movement of plastic discs is solved, the accuracy and efficiency of milling edges are improved, and the industrial process is carried out. The camera's inspection mechanism ensures processing quality.
Patent Information
- Application Number
- CN202421144839.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing edge milling machines are prone to malfunction of the plastic disc during use, which affects the edge milling effect.
A plastic disc edge milling machine is designed, using a spring-extended press plate and pallet to fix the plastic disc, and milling edges at different angles are processed and inspected through an adjustable edge milling device and industrial camera.
It effectively solves the problem of erroneous movement of plastic discs, improves the accuracy and efficiency of milling edges, and adjusts the milling edge parameters in a timely manner through the detection mechanism to ensure processing quality.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic disc edge milling, in particular to a plastic disc edge milling machine. Background Art
[0002] The edge milling machine is a welding auxiliary equipment that adopts the working principle of high-speed milling of the cutter disc. It is used to open the weld groove for workpieces such as plastic discs before welding. It is mainly divided into automatic walking edge milling machines, large edge milling machines, CNC edge milling machines, etc. It is widely used in boiler and pressure vessel manufacturing industries, shipbuilding, electric power, petroleum, chemical machinery, and engineering machinery manufacturing. It can process all kinds of medium and low carbon steel plates, stainless steel plates and aluminum plates before welding. Bevel, straight edge, U-shaped slope, while the plastic disc needs to be milled during the processing. The current edge milling machine is prone to misoperation of the plastic disc during use, thus affecting the milling effect. For this reason, we propose a plastic disc edge milling machine. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a plastic disc milling machine. The spring is extended so that the pressure plate can cooperate with the support plate to fix the plastic disc. The plastic disc can be milled at different angles with the adjustable milling device, and the industrial camera can detect the plastic disc after milling, so as to facilitate personnel to make adjustments in time, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plastic disc edge milling machine, comprising a workbench and a main motor;
[0005] Workbench: A top frame is provided on the top surface, a linear motor is fixed on the bottom surface of the top frame, an electric telescopic rod is provided on the bottom surface of the linear motor mover seat, a placement seat is installed at the bottom end of the electric telescopic rod, an edge milling device is rotatably connected inside the placement seat, the main motor is installed on the front side of the placement seat, the output shaft of the main motor is connected to the front side end of the edge milling device, an adjustment unit is provided in the middle of the top frame, and a limit unit is provided on the side of the top frame;
[0006] It also includes a controller, which is arranged on the top surface of the workbench. The linear motor, electric telescopic rod, edge milling machine and input end of the edge milling machine are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power supply.
[0007] The linear motor and the electric telescopic rod are started to adjust the height of the edge milling device, while the main motor is used to adjust the angle of the edge milling device, so that the edge of plastic discs of different specifications can be milled, thereby increasing the practicality of the device.
[0008] Furthermore, the adjusting unit includes a rotating wheel, a sliding rod, a spring, a pressure plate, a rubber pad, a support plate and a motor, the rotating wheel is rotatably connected to the through hole in the middle of the top frame, a spring is fixed to the bottom surface of the rotating wheel, the bottom end of the spring is connected to the top surface of the pressure plate, a sliding rod is installed in the middle of the top surface of the pressure plate, the sliding rod is slidably connected to the sliding hole in the middle of the rotating wheel, the motor is fixed to the top surface inside the workbench, the output shaft of the motor is connected to the bottom surface of the support plate, there are two rubber pads and they are respectively bonded to the inner side surfaces of the pressure plate and the support plate, the input end of the motor is electrically connected to the output end of the controller, the spring stretches to make the pressure plate clamp and fix the plastic disc on the top surface of the support plate, and the set rubber pad can increase the stability of the plastic disc fixation, and starting the motor drives the plastic disc to rotate to improve the efficiency of plastic disc milling.
[0009] Furthermore, the limit unit includes a screw, an industrial camera, a frame, a limit frame and a slide. The screw is threadedly connected to the screw hole on the surface of the top frame. The left end of the screw is rotatably connected to the right side of the limit frame. A slide is fixed to the bottom surface of the limit frame. The slide is slidably connected to the slide groove on the top surface of the workbench. The top surface of the limit frame is provided with a frame. An industrial camera is placed inside the frame. The input end of the industrial camera is electrically connected to the output end of the controller. The screw is rotated to adjust the position of the limit frame to limit the position of the plastic disc. The industrial camera inside the frame can detect the plastic disc after milling, thereby reminding personnel to check and adjust when problems occur in milling.
[0010] Furthermore, it also includes a through slot and a waste box. The through slot is evenly opened on the left side of the top surface of the workbench, and the waste box is placed inside the workbench. The waste generated by milling can enter the waste box through the through slot, so that it is convenient for personnel to carry out unified processing.
[0011] Furthermore, it also includes a protective shell and an insert block. Insert blocks are fixed on both sides of the bottom surface of the protective shell. The insert blocks are plugged into slots on the top surface of the workbench. The insert blocks are plugged into the slots to install the protective shell, thereby preventing waste from falling around.
[0012] Furthermore, it also includes a box body and a storage box. The box body is fixed inside the workbench. The inside of the box body is slidably connected with the storage box. The storage box inside the box body is convenient for storing spare parts of the device to facilitate personnel to take them out.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the plastic disc edge milling machine has the following advantages:
[0014] 1. The height of the edge milling machine is adjusted by starting the linear motor and the electric telescopic rod, and the angle of the edge milling machine is adjusted by the main motor, so that the edge of plastic discs of different specifications can be milled, thereby increasing the practicality of the device.
[0015] 2. The spring is extended to allow the pressure plate to clamp and fix the plastic disc on the top surface of the support plate, and the rubber pad can increase the stability of the plastic disc fixation. The motor is started to drive the plastic disc to rotate to improve the efficiency of the plastic disc milling.
[0016] 3. The position of the limit frame can be adjusted by turning the screw to limit the position of the plastic disc. The industrial camera inside the frame can detect the plastic disc after milling, so as to remind personnel to check and adjust when there is a problem with the milling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the adjustment unit of the utility model;
[0019] Figure 3 It is a partial enlarged structural schematic diagram of point A of the utility model.
[0020] In the figure: 1 workbench, 2 adjustment unit, 21 rotating wheel, 22 sliding rod, 23 spring, 24 pressure plate, 25 rubber pad, 26 support plate, 27 motor, 3 limit unit, 31 screw, 32 industrial camera, 33 frame, 34 limit frame, 35 slide, 4 top frame, 5 linear motor, 6 electric telescopic rod, 7 edge milling device, 8 placement seat, 9 main motor, 10 through slot, 11 waste box, 12 protective shell, 13 plug block, 14 box, 15 storage box, 16 controller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 ,This embodiment provides a technical solution: a plastic disc edge milling machine, including a workbench 1 and a main motor 9;
[0023] Workbench 1: A top frame 4 is provided on the top surface, a linear motor 5 is fixed on the bottom surface of the top frame 4, an electric telescopic rod 6 is provided on the bottom surface of the mover seat of the linear motor 5, a placement seat 8 is installed at the bottom end of the electric telescopic rod 6, a milling machine 7 is connected to the inner rotation of the placement seat 8, a main motor 9 is installed on the front side of the placement seat 8, and the output shaft of the main motor 9 is connected to the front side end of the milling machine 7, an adjustment unit 2 is provided in the middle of the top frame 4, and the adjustment unit 2 includes a rotating wheel 21, a sliding rod 22, a spring 23, a pressure plate 24, a rubber pad 25, a support plate 26 and a motor 2 7, the rotating wheel 21 is rotatably connected with the through hole in the middle of the top frame 4, a spring 23 is fixed to the bottom surface of the rotating wheel 21, the bottom end of the spring 23 is connected to the top surface of the pressing plate 24, a sliding rod 22 is installed in the middle of the top surface of the pressing plate 24, the sliding rod 22 is slidably connected with the sliding hole in the middle of the rotating wheel 21, a motor 27 is fixed to the top surface inside the workbench 1, the output shaft of the motor 27 is connected to the bottom surface of the support plate 26, there are two rubber pads 25 and they are respectively bonded to the inner side surfaces of the pressing plate 24 and the support plate 26, and the input end of the motor 27 is electrically connected to the output end of the controller 16 The spring 23 is extended to make the pressure plate 24 clamp and fix the plastic disc on the top surface of the support plate 26, and the rubber pad 25 can increase the stability of the plastic disc fixation. The motor 27 is started to drive the plastic disc to rotate to improve the efficiency of the plastic disc milling. A limit unit 3 is provided on the side of the top frame 4. The limit unit 3 includes a screw 31, an industrial camera 32, a frame 33, a limit frame 34 and a slide 35. The screw 31 is threadedly connected to the screw hole on the surface of the top frame 4, and the left end of the screw 31 is rotatably connected to the right side of the limit frame 34. A slide 35 is fixed to the bottom surface of the limit frame 34, and the slide 35 is slidably connected to the slide groove on the top surface of the workbench 1. A frame 33 is provided on the top surface of the limit frame 34, and an industrial camera 32 is placed inside the frame 33. The input end of the industrial camera 32 is electrically connected to the output end of the controller 16. The screw 31 is rotated to adjust the position of the limit frame 34, so as to limit the position of the plastic disc. The industrial camera 32 inside the frame 33 can detect the plastic disc after milling, so as to remind personnel to check and adjust when there is a problem with the milling.
[0024] The device further includes a controller 16, which is disposed on the top surface of the workbench 1. The linear motor 5, the electric telescopic rod 6, the edge milling device 7 and the input end of the edge milling device 7 are electrically connected to the output end of the controller 16. The input end of the controller 16 is electrically connected to the output end of the external power supply. The linear motor 5 and the electric telescopic rod 6 are started to adjust the height of the edge milling device 7, and the main motor 9 is used to adjust the angle of the edge milling device 7, so that the edge milling process can be performed on plastic discs of different specifications, thereby increasing the practicality of the device. The device further includes a through slot 10 and a waste box 11. The through slot 10 is evenly arranged on the left side of the top surface of the workbench 1, and the waste box 11 is placed on the workbench 1. The waste generated by milling can enter the waste box 11 through the through groove 10, so that it is convenient for personnel to carry out unified treatment. It also includes a protective shell 12 and an insert block 13. Insert blocks 13 are fixed on both sides of the bottom surface of the protective shell 12. The insert block 13 is plugged into the slot on the top surface of the workbench 1. The insert block 13 is plugged into the slot to install the protective shell 12, so as to prevent waste from falling around. It also includes a box body 14 and a storage box 15. The box body 14 is fixed to the inside of the workbench 1. The storage box 15 is slidably connected to the inside of the box body 14. The storage box 15 inside the box body 14 is convenient for storing spare parts of the device to facilitate personnel to take.
[0025] The working principle of the plastic disc milling machine provided by the utility model is as follows: first, the plastic disc is placed on the top surface of the support plate 26, the spring 23 is extended to make the pressure plate 24 clamp and fix the plastic disc on the top surface of the support plate 26, and the rubber pad 25 is provided to increase the stability of the plastic disc fixation, and at the same time, the screw 31 is rotated to adjust the position of the limit frame 34, so as to limit the position of the plastic disc, and the industrial camera 32 inside the frame 33 can detect the plastic disc after milling, so as to provide a warning when there is a problem with the milling. The personnel are alerted to check and adjust, and the motor 27 is started to drive the plastic disc to rotate to improve the efficiency of the plastic disc milling. At the same time, the linear motor 5 and the electric telescopic rod 6 are started to adjust the height of the milling device 7, and the main motor 9 is used to adjust the angle of the milling device 7, so that plastic discs of different specifications can be milled. The waste generated by milling can enter the waste box 11 through the through groove 10, so that the personnel can carry out unified processing, and the plug block 13 is connected with the slot to install the protective shell 12, so as to prevent the waste from falling everywhere.
[0026] It is worth noting that the controller 16 disclosed in the above embodiment uses the model S7-200, and the linear motor 5 can be freely configured according to the actual application scenario. It is recommended to use the linear motor model JL-C16, the electric telescopic rod 6 can use the electric telescopic rod model YHT523, and the industrial camera 32 can use the industrial camera model GX2500-C. The controller 16 controls the motor 27, the industrial camera 32, the linear motor 5, the electric telescopic rod 6, the edge milling device 7 and the main motor 9 to work using the methods commonly used in the prior art.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A plastic disc edge milling machine, characterized in that: It comprises a workbench (1) and a main motor (9); A workbench (1): a top frame (4) is provided on the top surface, a linear motor (5) is fixed on the bottom surface of the top frame (4), an electric telescopic rod (6) is provided on the bottom surface of the mover seat of the linear motor (5), a placement seat (8) is installed at the bottom end of the electric telescopic rod (6), a milling machine (7) is rotatably connected inside the placement seat (8), a main motor (9) is installed on the front side of the placement seat (8), an output shaft of the main motor (9) is connected to the front side end of the milling machine (7), an adjustment unit (2) is provided in the middle of the top frame (4), and a limit unit (3) is provided on the side of the top frame (4); The machine further comprises a controller (16), wherein the controller (16) is arranged on the top surface of the workbench (1), the linear motor (5), the electric telescopic rod (6), the edge milling device (7) and the input end of the edge milling device (7) are electrically connected to the output end of the controller (16), and the input end of the controller (16) is electrically connected to the output end of an external power supply; The adjusting unit (2) comprises a rotating wheel (21), a sliding rod (22), a spring (23), a pressure plate (24), a rubber pad (25), a support plate (26) and a motor (27); the rotating wheel (21) is rotatably connected to a through hole in the middle of the top frame (4); a spring (23) is fixed to the bottom surface of the rotating wheel (21); the bottom end of the spring (23) is connected to the top surface of the pressure plate (24); a sliding rod (22) is installed in the middle of the top surface of the pressure plate (24); the sliding rod (22) is slidably connected to the sliding hole in the middle of the rotating wheel (21); the motor (27) is fixed to the top surface inside the workbench (1); the output shaft of the motor (27) is connected to the bottom surface of the support plate (26); there are two rubber pads (25) which are respectively bonded to the inner side surfaces of the pressure plate (24) and the support plate (26); the input end of the motor (27) is electrically connected to the output end of the controller (16); The limiting unit (3) comprises a screw rod (31), an industrial camera (32), a frame (33), a limiting frame (34) and a slide (35); the screw rod (31) is threadedly connected to a screw hole on the surface of the top frame (4); the left end of the screw rod (31) is rotatably connected to the right side of the limiting frame (34); a slide (35) is fixed to the bottom surface of the limiting frame (34); the slide (35) is slidably connected to a slide groove on the top surface of the workbench (1); the top surface of the limiting frame (34) is provided with a frame (33); an industrial camera (32) is placed inside the frame (33); an input end of the industrial camera (32) is electrically connected to an output end of a controller (16).
2. A plastic disc edge milling machine according to claim 1, characterized in that: It also comprises a through slot (10) and a waste box (11), wherein the through slot (10) is evenly arranged on the left side of the top surface of the workbench (1), and the waste box (11) is placed inside the workbench (1).
3. The plastic disc edge milling machine according to claim 1, characterized in that: It also comprises a protective shell (12) and an insert block (13), wherein the insert blocks (13) are fixed on both sides of the bottom surface of the protective shell (12), and the insert blocks (13) are plugged into slots on the top surface of the workbench (1).
4. The plastic disc edge milling machine according to claim 1, characterized in that: It also comprises a box body (14) and a storage box (15), wherein the box body (14) is fixed inside the workbench (1), and the storage box (15) is slidably connected inside the box body (14).