Full-automatic numerical control bolt ball machining equipment

By designing fully automatic CNC bolt ball processing equipment, the multi-angle adjustment and precision processing of bolt balls are achieved using hydraulic cylinders and motor-driven systems, and by recycling components to process waste liquid and waste chips, the bolt ball processing in the existing technology is solved. It facilitates angle adjustment and debris recovery issues, improving processing efficiency and accuracy.

CN222520600UActive Publication Date: 2025-02-25JIANGSU FENGLING STEEL STRUCTURE ENGINEERING CO LTD
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Patent Information

Application Number
CN202420717807.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-25
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In the prior art, the bolt ball processing is inconvenient for angle adjustment and debris recovery, resulting in long processing time and low production capacity efficiency.

Method used

A fully automatic CNC bolt ball processing equipment is designed, including housing, adjustment components, processing components and recycling components. Multi-angle adjustment and precision machining of workpieces are achieved through hydraulic cylinder and motor driven systems, and waste liquid and waste chips are processed through recycling components.

Benefits of technology

It realizes efficient multi-angle adjustment of bolt ball processing, improves processing efficiency, and improves processing accuracy and environmental protection performance through effective waste liquid and waste chip recycling.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222520600U_ABST
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Abstract

The utility model relates to the field of machining, in particular to full-automatic numerical control bolt ball machining equipment which comprises a shell used for supporting and protecting an internal structure. The adjusting assembly is installed in the shell and used for driving the workpiece to conduct angle adjustment; and the machining assembly is installed above the adjusting assembly and used for moving to machine the workpiece. The movable block is driven to move through the second driving hydraulic cylinder, so that the cutter is in contact with the surface of the bolt ball body, meanwhile, the water pump is driven to drive the water tank to flow to the surface of the bolt ball body through the pipeline, and the third motor drives the cutter to machine the bolt ball body. The first driving motor drives the rotating block to rotate so as to drive the bolt ball body to rotate, multi-angle adjustment can be conducted for machining, the second driving motor drives the bolt ball body to rotate to a proper position, the third motor drives the cutter to machine the bolt ball body, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical processing, in particular to a full-automatic numerically controlled bolt ball processing device. Background Art

[0002] Bolt balls are mostly used in grid structures. The main structural feature is that multiple holes with internal threads are opened on a ball to connect multiple rods at one point. Bolt balls are mainly used in the fields of oil pipeless downhole oil production equipment, casing explosive expanders, and oil pipe diameter gauges. They are also used in grid steel structures to connect rods. Bolt balls need to be constantly adjusted during processing, which takes a lot of time, resulting in long processing time and low production efficiency.

[0003] After searching, a utility model patent with publication number CN213858026U specifically discloses a bolt ball production device for grid connection, including a base, a fixed platform 1 and a fixed platform 2 are respectively arranged above the base, a disc 1 is fixed on the fixed platform 1, three fan-shaped fixed discs are arranged on the disc 1, a disc 2 is arranged on the fixed platform 2, a cutting knife is arranged on the disc 2, a lower base is arranged above the base, a left fixed platform and a right fixed platform are symmetrically arranged at the left and right ends of the lower base, an upper fixed platform is arranged above the left and right fixed platforms, a fixed column is arranged at the center of the lower base, a first motor is arranged in the right fixed platform, a screw rod is arranged at one end of the first motor, a turntable is arranged on the screw rod, a crank is arranged on the turntable, a drill bit 1 is arranged at one end of the first motor, a third motor is arranged in the left fixed platform, and a second motor is arranged in the upper fixed platform.

[0004] The above patent solves the problem that multiple cutter heads are used to process the bolt ball, but there is still the problem that it is inconvenient to adjust the angle of the workpiece and to recover the debris. Therefore, it is necessary to invent a fully automatic CNC bolt ball processing equipment to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic CNC bolt ball processing equipment, which can adjust the workpiece at multiple angles during processing by adjusting the components, perform precision processing on the workpiece, and quickly adjust the angle to improve the processing efficiency, so as to solve the problem of inconvenience in adjusting the angle of the workpiece and recovering debris in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic CNC bolt ball processing equipment, comprising

[0007] Shell, used to support and protect the internal structure;

[0008] An adjustment component, installed inside the housing, used to drive the workpiece to adjust the angle;

[0009] A processing assembly, installed above the adjustment assembly, used for moving the workpiece for processing;

[0010] The recovery component is installed below the regulating component and is used to collect waste water and waste chips.

[0011] Preferably, a door is hinged on the side of the shell, a motor 1 is fixedly connected to the outer wall of the shell, a rotating block is fixedly connected to the output end of the motor 1, and the side of the rotating block is rotatably connected to a rotating disk.

[0012] Preferably, the interior of the rotating block is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to the rotating disk, the side of the rotating disk is fixedly connected to a fixing rod, a bolt ball body is threadedly connected above the fixing rod, and the rotating disk is rotatably connected to the rotating block.

[0013] Preferably, a hydraulic cylinder 1 is fixedly connected to the side of the shell, a movable block is fixedly connected to the output end of the hydraulic cylinder 1, the movable block is slidably connected to the shell, a fixed block is fixedly connected to the side of the movable block, a hydraulic cylinder 2 is fixedly connected to the side of the fixed block, a moving block is fixedly connected to the output end of the hydraulic cylinder 2, the fixed block is slidably connected to the moving block, a water tank is fixedly connected to the side of the moving block, a tool is rotatably connected to the bottom of the moving block, and the tool is driven by a motor.

[0014] Preferably, a water pump is fixedly connected to the side of the water tank, a pipeline is fixedly connected to the output end of the water pump, a recovery box is fixedly connected to the bottom of the shell, and a water inlet groove is provided on the top of the recovery box.

[0015] Preferably, a pull-out basket is slidably connected to the interior of the recycling box, a drain pipe is fixedly connected to the side of the shell, and the recycling box is in communication with the drain pipe.

[0016] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0017] By driving the hydraulic cylinder 2 to drive the moving block to move, the tool is brought into contact with the surface of the bolt ball body, and at the same time, the water pump is driven to drive the water tank to flow to the surface of the bolt ball body through the pipeline, and the motor 3 drives the tool to process the bolt ball body. When processing at different angles is required, the driving motor 1 drives the rotating block to rotate, thereby driving the bolt ball body to rotate, and multiple angles can be adjusted for processing. The driving motor 2 drives the bolt ball body to rotate to a suitable position, and the motor 3 drives the tool to process the bolt ball body, so that the processing efficiency is improved;

[0018] The waste liquid and waste chips are processed by the recovery component, the waste liquid is processed and filtered for reuse, the bolt ball body is stably connected to the fixed rod, so that the bolt ball body can be processed with higher precision, the waste liquid and waste chips generated during processing are flushed into the water inlet tank, the waste water flows to the recovery box and is recycled and processed through the drain pipe, and the waste chips are intercepted in the pull-out basket to facilitate the collection of waste chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0021] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;

[0022] Figure 3 It is a schematic diagram of the top cross-sectional structure of the utility model.

[0023] Description of reference numerals:

[0024] 001, housing; 002, adjustment component; 003, processing component; 004, recycling component;

[0025] 101. Warehouse door;

[0026] 201, motor 1; 202, rotating block; 203, rotating disk; 204, motor 2; 205, fixing rod; 206, bolt ball body;

[0027] 301, hydraulic cylinder 1; 302, movable block; 303, fixed block; 304, hydraulic cylinder 2; 305, movable block; 306, water tank; 307, tool; 308, water pump; 309, pipeline;

[0028] 401. Recycling bin; 402. Water inlet trough; 403. Pull-out basket; 404. Drain pipe. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0030] The utility model provides Figure 1-3 A fully automatic CNC bolt ball processing device shown includes a housing 001 for supporting and protecting the internal structure;

[0031] The adjustment component 002 is installed inside the housing 001 and is used to drive the workpiece to adjust the angle;

[0032] Processing component 003, installed above the adjustment component 002, used for moving the workpiece for processing;

[0033] The recovery component 004 is installed below the regulating component 002 and is used to collect waste water and waste chips. The recovery component 004 processes the waste liquid and waste chips.

[0034] The side of the shell 001 is hinged with a warehouse door 101, the outer wall of the shell 001 is fixedly connected to a motor 201, the output end of the motor 201 is fixedly connected to a rotating block 202, the side of the rotating block 202 is rotatably connected to a rotating disk 203, the driving motor 201 drives the rotating block 202 to rotate, and the rotating block 202 is adjusted to adjust the angle of the bolt ball body 206.

[0035] The interior of the rotating block 202 is fixedly connected to a motor 204, the output end of the motor 204 is fixedly connected to the rotating disk 203, the side of the rotating disk 203 is fixedly connected to a fixing rod 205, the top of the fixing rod 205 is threadedly connected to a bolt ball body 206, the rotating disk 203 is rotatably connected to the rotating block 202, and the bolt ball body 206 is placed above the fixing rod 205, so that the processing of the bolt ball body 206 is more stable.

[0036] A hydraulic cylinder 1 301 is fixedly connected to the side of the shell 001, and a movable block 302 is fixedly connected to the output end of the hydraulic cylinder 1 301. The movable block 302 is slidably connected to the shell 001. A fixed block 303 is fixedly connected to the side of the movable block 302. A hydraulic cylinder 2 304 is fixedly connected to the side of the fixed block 303. A moving block 305 is fixedly connected to the output end of the hydraulic cylinder 2 304. The fixed block 303 is slidably connected to the moving block 305. A water tank 306 is fixedly connected to the side of the moving block 305. A tool 307 is rotatably connected to the lower side of the moving block 305. The tool 307 is driven by a motor. The driving motor 204 drives the bolt ball body 206 to rotate to a suitable position so that the tool 307 processes the bolt ball body 206.

[0037] A water pump 308 is fixedly connected to the side of the water tank 306, a pipe 309 is fixedly connected to the output end of the water pump 308, a recovery box 401 is fixedly connected to the bottom of the shell 001, a water inlet trough 402 is provided on the top of the recovery box 401, and the driving tool 307 drives the water tank 306 to flow from the pipe 309 to the surface of the bolt ball body 206 for spraying cooling water.

[0038] A pull-out basket 403 is slidably connected inside the recovery box 401, and a drain pipe 404 is fixedly connected to the side of the shell 001. The recovery box 401 is connected to the drain pipe 404, and cooling water flows to the drain pipe 404 to store waste liquid, which is then filtered and reused.

[0039] The working principle of the utility model is as follows: turn on the power, open the door 101, place the bolt ball body 206 on the top of the fixing rod 205 and twist it tightly, then close the door 101, drive the hydraulic cylinder 2 304 to drive the moving block 305 to move, so that the tool 307 contacts the surface of the bolt ball body 206, drive the water pump 308 outside the water tank 306, so that the cooling water inside the water tank 306 flows from the pipe 309 to the surface of the bolt ball body 206, drive the motor 3 to drive the tool 307 to rotate to process the surface of the bolt ball body 206, drive the hydraulic cylinder 2 304 to drive the moving block 305 to rise and contact the bolt ball body 2 06 are moved away from each other, the driving motor 1 201 drives the rotating block 202 to rotate, and the bolt ball body 206 can be adjusted at multiple angles. The driving motor 204 drives the rotating disk 203 to rotate to a suitable position, and the tool 307 processes the bolt ball body 206. Waste chips will be generated during the processing, and the cooling water flows to the inside of the recycling box 401, and the waste chips are intercepted in the inside of the pull-out basket 403. The cooling water flows to the drain pipe 404 to store the waste liquid, which is filtered and reused. The pull-out basket 403 is pulled out to collect the waste chips, and the pull-out basket 403 is cleaned and put back inside. After the processing is completed, the bolt ball body 206 is taken out and the power is disconnected.

[0040] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A fully automatic CNC bolt ball processing equipment, characterized by: include A shell (001) is used to support and protect the internal structure; An adjustment component (002) is installed inside the housing (001) and is used to drive the workpiece to adjust the angle; A processing assembly (003) is installed above the adjustment assembly (002) and is used to move the workpiece for processing; A recovery component (004) is installed below the regulating component (002) and is used to collect waste water and waste debris; A door (101) is hingedly connected to the side of the shell (001), a motor 1 (201) is fixedly connected to the outer wall of the shell (001), a rotating block (202) is fixedly connected to the output end of the motor 1 (201), and a side of the rotating block (202) is rotatably connected to a rotating disk (203); The rotating block (202) is fixedly connected to a second motor (204) inside, the output end of the second motor (204) is fixedly connected to a rotating disk (203), a fixing rod (205) is fixedly connected to the side of the rotating disk (203), a bolt ball body (206) is threadedly connected to the top of the fixing rod (205), and the rotating disk (203) is rotatably connected to the rotating block (202); The side of the housing (001) is fixedly connected to a hydraulic cylinder 1 (301); the output end of the hydraulic cylinder 1 (301) is fixedly connected to a movable block (302); the movable block (302) is slidably connected to the housing (001); the side of the movable block (302) is fixedly connected to a fixed block (303); the side of the fixed block (303) is fixedly connected to a hydraulic cylinder 2 (304); the output end of the hydraulic cylinder 2 (304) is fixedly connected to a moving block (305); the fixed block (303) is slidably connected to the moving block (305); the side of the moving block (305) is fixedly connected to a water tank (306); a cutter (307) is rotatably connected to the bottom of the moving block (305); the cutter (307) is driven by a motor; A water pump (308) is fixedly connected to the side of the water tank (306), a pipe (309) is fixedly connected to the output end of the water pump (308), a recovery box (401) is fixedly connected to the bottom of the housing (001), and a water inlet groove (402) is provided on the top of the recovery box (401); A pull-out basket (403) is slidably connected to the interior of the recovery box (401), a drainage pipe (404) is fixedly connected to the side of the shell (001), and the recovery box (401) is in communication with the drainage pipe (404).

Citation Information

Patent Citations

  • Bolt ball production device for net rack connection

    CN213858026U