Finish machining powder and scrap separating structure

By designing a fine powder separation structure in a finishing machine tool, including conical bodies, powder separation parts and wastewater recycling parts, the problem of low separation and recycling efficiency between powder and water is solved, and efficient separation and rapid recycling is achieved, reducing the efficiency of reducing the Waste of water.

CN222520706UActive Publication Date: 2025-02-25PAISHI (FUJIAN) TECH CO LTD
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Patent Information

Application Number
CN202421173940.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-25
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The prior art has low efficiency in separation and recycling of powder chips and water during milling of finishing machine tools, long recycling time, and serious water waste.

Method used

A finished powder separation structure is designed, including a cone, powder separation component and wastewater recovery component. The powder chip separation component separates the powder chip from water through the water filter plate and the transmission chain system, and the waste water recycling component realizes water recycling and replenishment through the electric valve and the pump system.

Benefits of technology

It realizes efficient separation of powder chips and water and rapid recovery of water, shortens recycling time, reduces water waste, and improves recycling efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222520706U_ABST
Patent Text Reader

Abstract

The utility model relates to a fine machining powder and scrap separating structure which comprises a fine machining machine tool and a water receiving tank, a cone-shaped body is arranged at the bottom of the fine machining machine tool, a discharging opening is formed in the bottom of the cone-shaped body, the water receiving tank is located at the bottom of the discharging opening, a powder and scrap separating component is arranged in the water receiving tank, and the powder and scrap separating component is located in the discharging opening. A water outlet is formed in the side wall of the water receiving tank, an electric valve is fixed to the water outlet, the output end of the electric valve is connected with a waste water recycling component through a first water outlet pipe, the waste water recycling component is connected with a water tank of the finish machining machine tool through a second water outlet pipe, and an elevator is arranged at the front end of the water receiving tank. A material receiving port of the elevator is located below a discharging port of the waste water recycling component, and a material receiving groove is fixed below a discharging port of the elevator. The fine machining powder scrap separating and recycling device can achieve efficient separating and recycling of fine machining powder scraps, and the separating and recycling time is short.
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Description

Technical Field

[0001] The utility model relates to the technical field of abrasive tools, in particular to a finishing powder and chip separation structure. Background Art

[0002] During the milling process of the finishing machine, the mold usually needs to be cooled by spraying a large amount of water. At this time, a large amount of milling powder mixture will flow out from the sewage outlet of the finishing machine. In the general production process, the sewage is collected and then purified by sedimentation and separation. However, the purification water recovery efficiency of this method is not high, the recovery process is long, and the degree of water waste is also relatively high. Utility Model Content

[0003] The utility model aims to provide a finishing powder separation structure, which can realize efficient separation and recovery of finishing powder and chips, and the separation and recovery time is relatively short.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a finishing powder and chip separation structure, comprising a finishing machine tool and a water receiving trough, wherein a conical body is arranged at the bottom of the finishing machine tool, a discharge port is provided at the bottom of the conical body, the water receiving trough is located at the bottom of the discharge port, a powder and chip separation component is arranged in the water receiving trough, a water outlet is provided on the side wall of the water receiving trough, an electric valve is fixed at the water outlet, an output end of the electric valve is connected to a wastewater recovery component through a first water outlet pipe, the wastewater recovery component is connected to the water tank of the finishing machine tool through a second water outlet pipe, a hoist is arranged at the front end of the water receiving trough, a material receiving port of the hoist is located below the material outlet of the wastewater recovery component, and a material receiving trough is fixed below the material outlet of the hoist.

[0005] Furthermore, the powder and debris separation component includes a plurality of water filter plates, a water receiving trough and a motor, sprocket fixing grooves are provided on both sides of the front end and the rear end of the water receiving trough, the second sprocket is fixed to the sprocket fixing groove on the front side through a first bearing, the first sprocket and the second sprocket are fixedly connected by a first fixed shaft, the outer side of the first sprocket is fixedly connected to the motor through a rotating shaft, and the motor is located above the fixed seat, and transmission chain placement grooves are provided on both side edges of the water receiving trough, the first transmission chain and the second transmission chain are located in the transmission chain placement grooves, the third sprocket and the fourth sprocket are fixed to the sprocket fixing groove on the rear side through the first bearing, the third sprocket and the fourth sprocket are fixedly connected through a second fixed shaft, the first transmission chain is transmitted through the first sprocket and the third sprocket, the second transmission chain is transmitted through the second sprocket and the fourth sprocket, and the water filter plate is tightly fixed between the first transmission chain and the second transmission chain.

[0006] Furthermore, the wastewater recovery component includes a recovery tank, a first water pump and a second water pump, the water inlet end of the first water pump is connected to the electric valve through the first water outlet pipe, the water outlet end of the first water pump is connected to the water inlet of the recovery tank through the third water outlet pipe, the water outlet of the recovery tank is connected to the water inlet end of the second water pump through the fourth water outlet pipe, the water outlet end of the second water pump is connected to the water tank of the finishing machine tool through the second water outlet pipe, and a maximum liquid level gauge and a minimum liquid level gauge are provided in the water tank.

[0007] Furthermore, a cleaning brush capable of cleaning debris from the water filter plate below the front end is fixed on the side of the fixing seat.

[0008] Furthermore, the water filter plate is provided with a plurality of water filter holes.

[0009] Furthermore, the diameter of the small hole is 0.01-0.1 mm.

[0010] Furthermore, the adjacent water filter plates are closely arranged in an alternating manner, one on top and one on the bottom.

[0011] The beneficial effects of the utility model are as follows: the mixture of powder and water of the finishing machine tool is collected to the discharge port at the bottom of the cone through the cone, flows into the powder separation component through the discharge port to separate the powder and water, and the water flows into the water receiving tank, controls the electric valve to open, and pumps the water in the water receiving tank to the recovery tank. However, when the water tank of the finishing machine tool is short of water, the water pump in the recovery tank is sent to the water tank of the processing machine tool for water supply, and the separated powder on the powder separation component is transported to the receiving port of the elevator, and then transported to the receiving tank by the elevator. The utility model can directly separate the mixture discharged from the finishing machine tool, and recycle and reuse the separated water, which can improve the recovery efficiency and reduce the economic cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the structure of the powder and crumb separation component;

[0014] Figure 3 It is a schematic diagram of the structure of the wastewater recovery component;

[0015] Figure 4 for Figure 2 Schematic diagram of the structure at A.

[0016] Among them: 1. finishing machine tool, 2. water receiving trough, 3. elevator, 4. cone, 5. powder separation component, 51. water filter plate, 52. first sprocket, 53. motor, 54. transmission chain placement groove, 55. first transmission chain, 56. second transmission chain, 57. rotating shaft, 58. fixed seat, 59. cleaning brush, 6. wastewater recovery component, 61. recovery trough, 62. first water pump, 63. second water pump, 64. first water outlet pipe, 65. fourth water outlet pipe, 66. second water outlet pipe, 7. electric valve, 8. water filter hole. DETAILED DESCRIPTION

[0017] The utility model is further described below in conjunction with the accompanying drawings.

[0018] See also Figures 1 to 4 The utility model provides an embodiment: a finishing powder and chip separation structure, comprising a finishing machine tool 1 and a water receiving trough 2, wherein a conical body 4 is arranged at the bottom of the finishing machine tool 1, a discharge port is provided at the bottom of the conical body 4, the water receiving trough 2 is located at the bottom of the discharge port, a powder and chip separation component 5 is arranged in the water receiving trough 2, a water outlet is provided on the side wall of the water receiving trough 2, an electric valve 7 is fixed at the water outlet, an output end of the electric valve 7 is connected to a wastewater recovery component 6 through a first water outlet pipe 64, the wastewater recovery component 6 is connected to the water tank of the finishing machine tool 1 through a second water outlet pipe 66, a hoist 3 is arranged at the front end of the water receiving trough 2, a material receiving port of the hoist 3 is located below the discharge port of the wastewater recovery component 6, and a material receiving trough is fixed below the discharge port of the hoist 3. The mixture of powder and water of the finishing machine tool 1 is collected to the discharge port at the bottom of the cone 4 through the cone 4, and flows into the powder separation component 5 through the discharge port to separate the powder and water. The water flows into the water receiving trough 2, and the electric valve 7 is controlled to open. The water in the water receiving trough 2 is recovered to the wastewater recovery component 6. However, when the water tank of the finishing machine tool 1 is short of water, the wastewater recovery component 6 supplies water to the water tank of the finishing machine tool, and the separated powder on the powder separation component 5 is transported to the receiving port of the elevator 3, and transferred to the receiving trough through the elevator 3.

[0019] Please continue reading Figure 1 and Figure 2As shown, in one embodiment of the utility model, the powder separation component 5 includes a plurality of water filter plates 51, a water receiving trough 2 and a motor 53. Both sides of the front end and the rear end of the water receiving trough 2 are provided with sprocket fixing grooves. The second sprocket is fixed to the sprocket fixing groove on the front side through a first bearing. The first sprocket 52 and the second sprocket are fixedly connected by a first fixed shaft. The outer side of the first sprocket 52 is fixedly connected to the motor 53 through a rotating shaft 57. The motor 53 is located above the fixed seat 58. Both sides of the water receiving trough 2 are provided with transmission chain release The first transmission chain 55 and the second transmission chain 56 are located in the transmission chain placement groove 54. The third sprocket and the fourth sprocket are fixed to the sprocket fixing groove on the rear side through the first bearing. The third sprocket and the fourth sprocket are fixedly connected through the second fixed shaft. The first transmission chain 55 is driven by the first sprocket 52 and the third sprocket, and the second transmission chain 56 is driven by the second sprocket and the fourth sprocket. The water filter plate 51 is tightly fixed between the first transmission chain 55 and the second transmission chain 56. Figure 2 As shown, the water filter plate 51 can separate the mixture of water and powder from water and powder. The motor 53 serves as a power source for driving the powder separation component 5. The motor 53 drives the first sprocket 52 and the second sprocket, thereby driving the first transmission chain 55 and the second transmission chain 56 to drive the water filter plate 51 to move. After the filtration is completed, the remaining powder is transported to the receiving port of the elevator 3. The structure and position of the first sprocket 52, the third sprocket and the fourth sprocket have been clearly described and not shown in the figure.

[0020] Please continue reading Figure 3 As shown, in one embodiment of the utility model, the wastewater recovery component 6 includes a recovery tank 61, a first water pump 62 and a second water pump 63, the water inlet end of the first water pump 62 is connected to the electric valve 7 through the first water outlet pipe 64, the water outlet end of the first water pump 62 is connected to the water inlet of the recovery tank 61 through the third water outlet pipe, the water outlet of the recovery tank 61 is connected to the water inlet end of the second water pump 63 through the fourth water outlet pipe 65, the water outlet end of the second water pump 63 is connected to the water tank of the finishing machine tool 1 through the second water outlet pipe 66, and a maximum liquid level gauge and a minimum liquid level gauge are arranged in the water tank. When the electric valve 7 is opened, the first water pump 62 will pump the water in the water receiving tank 2 into the recovery tank 61. When the water in the water tank drops below the water level of the lowest liquid level gauge, the water in the recovery tank 61 will be pumped into the water tank through the second water pump 63. When the water in the water tank rises above the water level of the highest liquid level gauge again, the operation of the second water pump 63 will be stopped.

[0021] Please continue reading Figure 2As shown, in one embodiment of the utility model, a cleaning brush 59 capable of cleaning the water filter plate 51 below the front end is fixed on the side of the fixing seat 58. The cleaning brush 59 can clean the powder and debris remaining on the water filter plate 51, reducing the possibility of the powder and debris falling into the water receiving tank 2.

[0022] Please continue reading Figure 4 As shown, in one embodiment of the utility model, a plurality of water filter holes 8 are provided on the water filter plate 51. The water filter holes 8 on the water filter plate 51 can ensure the passage of water, but the powder and debris will be blocked above the water filter plate 51.

[0023] Please continue reading Figure 4 As shown, in one embodiment of the utility model, the diameter of the small hole is 0.01-0.1 mm.

[0024] Please continue reading Figure 4 As shown, in one embodiment of the utility model, the adjacent water filter plates 51 are arranged one on top and one on the bottom in an interlaced and close arrangement, which can ensure that powder and debris will not fall from the gaps between the water filter plates 51 during filtering.

[0025] The utility model has the following working principle: a mixture of powder and water of a finishing machine tool 1 is collected to a discharge port at the bottom of the cone through a cone, flows into a water filter plate through the discharge port to separate powder and water, and water flows into a water receiving trough, an electric valve is controlled to open, and water in the water receiving trough is recovered into a recovery trough. When the water level of a water tank of the finishing machine tool drops to the position of a lowest liquid level gauge, water in the recovery trough is used to supply water to the water tank of the finishing machine tool. When the water level returns to the highest liquid level, water supply stops, and the separated powder part on the powder separation component is transported to the receiving port of the elevator, and is transferred to the receiving trough by the elevator.

[0026] The above description is only a preferred embodiment of the present utility model and cannot be understood as a limitation of the present application. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall fall within the scope of the present utility model.

Claims

1. A finishing powder separation structure, characterized in that: It includes a finishing machine tool and a water receiving trough, wherein a cone is arranged at the bottom of the finishing machine tool, a discharge port is provided at the bottom of the cone, the water receiving trough is located at the bottom of the discharge port, a powder and chip separation component is arranged in the water receiving trough, a water outlet is provided on the side wall of the water receiving trough, an electric valve is fixed at the water outlet, an output end of the electric valve is connected to a wastewater recovery component through a first water outlet pipe, the wastewater recovery component is connected to the water tank of the finishing machine tool through a second water outlet pipe, a hoist is arranged at the front end of the water receiving trough, a material receiving port of the hoist is located below the discharge port of the wastewater recovery component, and a material receiving trough is fixed below the discharge port of the hoist.

2. A finishing powder separation structure according to claim 1, characterized in that: The powder and debris separation component includes multiple water filter plates, a water receiving trough and a motor, a sprocket fixing groove is provided on both sides of the front end and the rear end of the water receiving trough, the second sprocket is fixed to the sprocket fixing groove on the front side through a first bearing, the first sprocket and the second sprocket are fixedly connected through a first fixed shaft, the outer side of the first sprocket is fixedly connected to the motor through a rotating shaft, and the motor is located above the fixed seat, and the side edges of the water receiving trough are provided with transmission chain placement grooves, the first transmission chain and the second transmission chain are located in the transmission chain placement grooves, the third sprocket and the fourth sprocket are fixed to the sprocket fixing groove on the rear side through the first bearing, the third sprocket and the fourth sprocket are fixedly connected through the second fixed shaft, the first transmission chain is driven by the first sprocket and the third sprocket, the second transmission chain is driven by the second sprocket and the fourth sprocket, and the water filter plate is tightly fixed between the first transmission chain and the second transmission chain.

3. The finishing powder separation structure according to claim 1, characterized in that: The wastewater recovery component includes a recovery tank, a first water pump and a second water pump. The water inlet of the first water pump is connected to the electric valve through the first water outlet pipe, the water outlet of the first water pump is connected to the water inlet of the recovery tank through the third water outlet pipe, the water outlet of the recovery tank is connected to the water inlet of the second water pump through the fourth water outlet pipe, the water outlet of the second water pump is connected to the water tank of the finishing machine tool through the second water outlet pipe, and a maximum liquid level gauge and a minimum liquid level gauge are arranged in the water tank.

4. A finishing powder separation structure according to claim 2, characterized in that: A cleaning brush capable of cleaning debris from the water filter plate below the front end is fixed on the side of the fixing seat.

5. The finishing powder separation structure according to claim 2, characterized in that: The water filter plate is provided with a plurality of water filter holes.

6. A finishing powder separation structure according to claim 5, characterized in that: The diameter of the small hole is 0.01-0.1 mm.

7. A finishing powder separation structure according to claim 2, characterized in that: The adjacent water filter plates are arranged closely and staggered, one on top and one on the bottom.