Automatic rubber coating device for rear shell of detector

Abstract

The utility model relates to an automatic rubber coating device for a detector rear shell, which comprises a manipulator jig mounting plate, product sucking fittings and a water gap clamp, one end of the manipulator jig mounting plate is respectively provided with a plurality of product sucking fittings and is provided with the water gap clamp, the other end of the manipulator jig mounting plate is fixedly connected with a push cylinder, and the push cylinder is fixedly connected with the manipulator jig mounting plate. The pushing air cylinder is fixedly connected with a pushing plate through a mounting carrying plate, a plurality of positioning suction cups are arranged at the top end of the mounting carrying plate, and a mechanical arm angle balance adjusting plate is fixedly connected to the middle position of the mechanical arm jig mounting plate. The automatic rubber coating device for the detector rear shell has the advantages of improving the yield, reducing the cost, reducing the operation difficulty and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber coating on the rear shell of a detector, in particular to an automatic rubber coating device on the rear shell of a detector. Background Art

[0002] At present, the traditional operation method is that the first employee opens the safety door of the injection molding machine, places the product to be encapsulated into the mold of the injection molding machine, and then closes the safety door of the machine to start the injection molding production mode. After the production is completed, the safety door is opened again, the encapsulated sprue is discarded to the designated area, and then the product is taken out and put on the assembly line. The second employee takes the encapsulated product on the assembly line to start inspection and packaging, which increases the use of personnel. Manual handling is likely to reduce the surface yield and cause scratches and other undesirable phenomena.

[0003] To this end, we have developed an automatic glue encapsulation device for the detector back shell to solve the above problems. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art and to provide an automatic glue encapsulation device for the rear shell of a detector, which has the advantages of improving yield, reducing costs, and reducing operating difficulty.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an automatic glue encapsulation device for the rear shell of a detector, comprising a manipulator jig mounting plate, a plurality of product suction hardware are respectively provided on both sides of one end of the manipulator jig mounting plate, and a sprue clamp is symmetrically provided at the middle position of one end, a pushing cylinder is fixedly connected to the lower side of the other end of the manipulator jig mounting plate, and a push plate is fixedly connected to the lower side of the pushing cylinder through the mounting carrier plate, a plurality of positioning suction cups are provided at the top of the mounting carrier plate, and a manipulator angle balance adjustment plate is fixedly connected to the middle position of the manipulator jig mounting plate.

[0006] Preferably, the manipulator fixture mounting plate is an I-shaped structure, and a plurality of first strip holes are provided at the middle position of one end. One end of the water nozzle clamp in the thickness direction is fixedly connected to an adjustment plate, and a first connecting hole is provided at the top of the adjusting plate. The first connecting hole is adjustably connected to the first strip hole.

[0007] Preferably, a second connecting hole with a triangular structure is provided in the thickness direction of the nozzle clamp, and a second strip hole is provided on the side wall of the adjustment plate, and the second connecting hole is adjustably connected to the second strip hole.

[0008] Preferably, the bottom end of the mounting carrier is fixedly connected to a plurality of first positioning columns and a plurality of second positioning columns, and the first positioning columns and the second positioning columns are disposed through the push plate.

[0009] Preferably, a through hole is provided at the top of the mounting carrier plate, and a connecting rod is provided at the top of the positioning suction cup, and the connecting rod is connected to the through hole.

[0010] Preferably, the top end of the mounting carrier plate is fixedly connected to a plurality of hardware connecting plates, and the connecting rod is disposed through the hardware connecting plates.

[0011] Preferably, a plurality of third connecting holes are provided at the top end of the manipulator fixture mounting plate, a product suction cup is provided at the bottom end of the product suction hardware, and a thread is provided at the upper position, the thread passes through the third connecting holes and is crimped to the manipulator fixture mounting plate through a nut.

[0012] Preferably, a plurality of first fixing holes are provided at one end of the manipulator fixture mounting plate, and a U-shaped bracket plate is fixedly connected between the first fixing holes and the mounting carrier plate.

[0013] Preferably, a plurality of second fixing holes are provided at the top end of the manipulator fixture mounting plate, and the second fixing holes are fixedly connected to the top end of the pushing cylinder by screws.

[0014] Preferably, the manipulator angle balance adjustment plate is an L-shaped structure, a plurality of adjustment screws are provided on one side wall of the manipulator angle balance adjustment plate in the length direction, and the other side is fixedly connected to the bottom end of the manipulator fixture mounting plate.

[0015] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0016] 1. Automatically placing and unloading two-shot encapsulated products can stabilize product quality and improve yield.

[0017] 2. Through the automatic placement and removal of two-shot encapsulation operation, the injection molding cycle can be improved and the manufacturing cost in the factory can be reduced.

[0018] 3. The automatic placement and removal of the two-shot encapsulation method can reduce the difficulty of the operation process and reduce the employee turnover rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a top stereoscopic view of the automatic glue encapsulation device for the rear shell of the detector described in the utility model.

[0020] Figure 2 It is a bottom stereogram of the automatic glue encapsulation device for the rear shell of the detector described in the utility model.

[0021] Figure 3 It is a structural schematic diagram of the plug pin of the utility model. DETAILED DESCRIPTION

[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0023] Figures 1 to 3 In the invention, a detector rear shell automatic encapsulation device includes a robot fixture mounting plate 10, a plurality of product suction hardware 20 are respectively provided on both sides of one end of the robot fixture mounting plate 10, and a sprue clamp 30 is symmetrically provided at the middle position of one end, a pushing cylinder 50 is fixedly connected to the lower side of the other end of the robot fixture mounting plate 10, and a push plate 70 is fixedly connected to the lower side of the pushing cylinder 50 through the mounting carrier plate 60, and a plurality of positioning suction cups 80 are provided at the top of the mounting carrier plate 60, and a robot angle balance adjustment plate 40 is fixedly connected to the middle position of the robot fixture mounting plate 10, and the robot angle balance adjustment plate 40 is used to adjust the robot.

[0024] The manipulator fixture mounting plate 10 is an I-shaped structure, and a plurality of first strip holes 11 are provided at the middle position of one end. One end of the sprue clamp 30 in the thickness direction is fixedly connected to an adjustment plate 31, and a first connecting hole 312 is provided at the top of the adjustment plate 31. The first connecting hole 312 is adjustably connected to the first strip hole 11 to facilitate the clamping of the sprue.

[0025] A second connection hole 301 with a triangular structure is provided in the thickness direction of the nozzle clamp 30 , and a second strip hole 311 is provided on the side wall of the adjustment plate 31 . The second connection hole 301 and the second strip hole 311 are adjustably connected.

[0026] The top of the mounting plate 60 is provided with a through hole 601, the top of the mounting plate 60 is fixedly connected to a plurality of hardware connection plates 62, and the bottom of the mounting plate 60 is fixedly connected to a plurality of first positioning columns 71 and a plurality of second positioning columns 72. The first positioning columns 71 and the second positioning columns 72 are arranged through the push plate 70. The connecting rod 81 is arranged through the hardware connection plate 62.

[0027] A connecting rod 81 is provided at the top of the positioning suction cup 80, and the connecting rod 81 is connected with the through hole 601. The first positioning column 71 and the second positioning column 72 position the product before encapsulation, and the positioning suction cup 80 vacuum-suctions the product before encapsulation.

[0028] A plurality of third connection holes 12 are provided at the top of the manipulator fixture mounting plate 10, two second fixing holes 15 are provided at the top of the manipulator fixture mounting plate 10, and four first fixing holes 13 are provided at one end of the manipulator fixture mounting plate 10, and the second fixing holes 15 are arranged in the inner periphery of the first fixing holes 13. A product suction cup 21 is provided at the bottom end of the product suction hardware 20, and a thread 22 is provided at the upper position, the thread 22 is arranged through the third connection hole 12, and is crimped with the manipulator fixture mounting plate 10 by a nut. The U-shaped bracket plate 19 is fixedly connected between the first fixing hole 13 and the mounting carrier plate 60. The second fixing hole 15 is fixedly connected to the top of the push cylinder 50 by a screw. The product suction cup 21 sucks the product after injection molding, and at the same time, the nozzle clamp 30 clamps the product nozzle, and finally puts it on the assembly line for the next process.

[0029] The manipulator angle balance adjustment plate 40 is an L-shaped structure, and a plurality of adjustment screws 41 are provided on one side wall of the manipulator angle balance adjustment plate 40 in the length direction, and the other side is fixedly connected to the bottom end of the manipulator fixture mounting plate 10 through a through hole 16. The manipulator fixture mounting plate 10 is installed on the manipulator, and is adjusted through the manipulator angle balance adjustment plate 40, and the manipulator is controlled by the PLC controller to load and unload the injection molded product.

[0030] The mounting plate 60 is provided with a plug hole 65 , which is plugged into a plug connector 90 . The plug connector 90 has a plug pin 91 at the top and a boss 92 at the bottom. The boss 92 abuts against the bottom end of the push plate 70 .

[0031] When working, employees put the products before encapsulation on the positioning position on the cylinder side of the robot fixture in advance. After the injection molding machine completes production, the robot fixture will automatically take out the encapsulated products and sprues in the machine, clamp the sprues with the sprue clamp, and then put the products before encapsulation on the cylinder side into the mold. Then the robot fixture puts the products and sprues on the assembly line at the same time. Finally, the robot returns to the origin, completing a process of automatic product placement and retrieval.

[0032] The working principle of the automatic encapsulation product for the detector back shell is to abandon the traditional manual placement of products, make a mechanical fixture for automatic placement of products, and complete the operation mode of fully automatic placement of products and two-shot encapsulation. The first employee first puts the product to be encapsulated in the product positioning and placement area on the cylinder side of the robot fixture at the origin, placing 4 pieces at a time. After the product is placed, the vacuum suction cup in the product positioning and placement area on the cylinder side of the robot fixture starts to work. After injection molding, the robot fixture is moved to the machine mold. First, use the robot fixture sprue clamp side to absorb and align one side, suck up the molded product in the machine mold and clamp the sprue, then move the robot fixture to the left and align the area on the right where the product is placed with the mold product area. The robot fixture cylinder drives the push plate to allow the product to enter the mold. After the robot places the product, it begins to rise and leave the machine mold, continues to inject the next mold product and places the product and sprue on the assembly line, and then the robot returns to the robot's original position. The second employee first discards the sprue to the sprue placement area on the assembly line and then takes the injection molded product to start inspection and packaging.

[0033] The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the utility model.

Claims

1. An automatic glue encapsulation device for the rear shell of a detector, characterized in that: The invention comprises a manipulator fixture mounting plate (10), wherein a plurality of product absorbing hardware (20) are respectively arranged on both sides of one end of the manipulator fixture mounting plate (10), and a nozzle clamp (30) is symmetrically arranged at the middle position of one end, the lower side of the other end of the manipulator fixture mounting plate (10) is fixedly connected to a push cylinder (50), the lower side of the push cylinder (50) is fixedly connected to a push plate (70) via a mounting carrier (60), a plurality of positioning suction cups (80) are arranged at the top end of the mounting carrier (60), and the middle position of the manipulator fixture mounting plate (10) is fixedly connected to a manipulator angle balance adjustment plate (40).

2. According to the automatic glue encapsulation device for the rear shell of the detector according to claim 1, it is characterized in that: The manipulator fixture mounting plate (10) is an I-shaped structure, and a plurality of first strip holes (11) are provided at the middle position of one end; one end of the nozzle clamp (30) in the thickness direction is fixedly connected to an adjustment plate (31); a first connection hole (312) is provided at the top end of the adjustment plate (31); and the first connection hole (312) is adjustably connected to the first strip hole (11).

3. According to claim 2, the automatic glue encapsulation device for the rear shell of the detector is characterized in that: The nozzle clamp (30) is provided with a second connection hole (301) in a triangular structure in the thickness direction, and the side wall of the adjustment plate (31) is provided with a second strip-shaped hole (311), and the second connection hole (301) and the second strip-shaped hole (311) are adjustably connected.

4. The automatic glue encapsulation device for the rear shell of the detector according to claim 1 is characterized in that: The bottom end of the mounting plate (60) is fixedly connected to a plurality of first positioning columns (71) and a plurality of second positioning columns (72), and the first positioning columns (71) and the second positioning columns (72) are arranged through the push plate (70).

5. According to the automatic glue encapsulation device for the rear shell of the detector according to claim 1, it is characterized in that: A through hole (601) is provided at the top of the mounting plate (60), and a connecting rod (81) is provided at the top of the positioning suction cup (80), and the connecting rod (81) is connected to the through hole (601).

6. The automatic glue encapsulation device for the rear shell of the detector according to claim 5 is characterized in that: The top end of the mounting carrier plate (60) is fixedly connected to a plurality of hardware connection plates (62), and the connection rods (81) are arranged through the hardware connection plates (62).

7. The automatic glue encapsulation device for the rear shell of the detector according to claim 1 is characterized in that: A plurality of third connection holes (12) are provided at the top end of the manipulator fixture mounting plate (10), a product suction cup (21) is provided at the bottom end of the product suction fixture (20), and a thread (22) is provided at the upper position, the thread (22) is arranged through the third connection holes (12), and is crimped with the manipulator fixture mounting plate (10) via a nut.

8. The automatic glue encapsulation device for the rear shell of the detector according to claim 1 is characterized in that: A plurality of first fixing holes (13) are provided at one end of the manipulator fixture mounting plate (10), and a U-shaped bracket plate (19) is fixedly connected between the first fixing holes (13) and the mounting carrier plate (60).

9. The automatic glue encapsulation device for the rear shell of the detector according to claim 1 is characterized in that: A plurality of second fixing holes (15) are provided at the top end of the manipulator fixture mounting plate (10), and the second fixing holes (15) are fixedly connected to the top end of the pushing cylinder (50) by means of screws.

10. The automatic glue encapsulation device for the rear shell of the detector according to claim 1, characterized in that: The manipulator angle balance adjustment plate (40) is an L-shaped structure, a plurality of adjustment screws (41) are provided on one side wall of the manipulator angle balance adjustment plate (40) in the length direction, and the other side is fixedly connected to the bottom end of the manipulator fixture mounting plate (10).

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