Integrated filtering equipment
By designing integrated filtration equipment and using jitter filtration and screen technology, the quality problems caused by inconsistent size of plastic particles in the existing technology are solved, and the uniformity of raw materials and product quality are improved.
Patent Information
- Application Number
- CN202421278426.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The filtering equipment of existing extruders cannot effectively screen the size of plastic particles, resulting in inconsistent quality of extruded products, unstable pressure and speed control, and prone to clogging or interruption, reducing production efficiency.
Design an integrated filtering equipment, including a filter mechanism and a drive mechanism, and the drive block is driven by a motor to rotate, causing the connection head to shake, the raw materials on the filter plate are filtered, and the unqualified raw materials are collected through the knob. The screen is used for further filtration. Molten plastic.
The uniformity of raw material particles is achieved, product quality and production efficiency is improved, equipment maintenance frequency is reduced, and product finish and appearance quality is ensured through screens.
Smart Images

Figure CN222521983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion equipment, and more specifically, to integrated filtering equipment. Background Art
[0002] An extruder is a piece of equipment used for plastic processing. It heats the plastic raw material, softens it and extrudes it into a specific shape, then cools and solidifies it, and finally cuts it into products of the required length. Extruders are widely used in the plastic processing industry, such as manufacturing plastic pipes, wires, cables, plastic bags, etc.
[0003] At present, when processing plastics, extruders are usually equipped with a feeding port to allow plastic particles to be continuously added into the extruder. However, current filtering equipment usually filters impurities in the raw materials and cannot screen the size of the raw material particles. The size of the plastic particles will also affect the quality of the extruded products. If the raw material particles are inconsistent in size, the pressure and speed control of the extruder may be unstable, which will affect the uniformity and consistency of the extruded products and may cause different inner diameters, thereby affecting the overall quality of the product. In addition, different raw material sizes can also cause blockages or interruptions in the extrusion process, requiring more frequent cleaning and maintenance of the equipment, thereby reducing production efficiency. Therefore, it needs to be improved and optimized. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides an integrated filtering device, which has the advantages of thorough filtering and easy cleaning.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated filtering device, comprising a workbench, a fixed bin 1 is fixedly installed on the top of the workbench, a motor 1 is fixedly installed on one end of the fixed bin 1, and an extrusion rod is fixedly installed on the other end, a reciprocating screw is rotatably installed inside the extrusion rod, and the output shaft of the motor 1 is fixedly connected to the reciprocating screw;
[0006] The filtering mechanism is fixedly mounted on the top of the motor 1;
[0007] The driving mechanism is fixedly mounted on one side of the filtering mechanism and is fixedly connected to one end of the filtering mechanism;
[0008] The fixed mechanism is movably installed on the other side of the filtering mechanism;
[0009] Among them, the driving mechanism includes a fixed bin 2 fixedly installed at one end of the filtering mechanism, a motor 2 is fixedly installed inside the fixed bin 2, a driving block is fixedly installed on the output shaft of the motor 2, the driving block and the connecting head 1 are in conflict with each other, and there are two groups of connecting heads, which are fixedly connected to one end of the filtering mechanism.
[0010] As a preferred technical solution of the utility model, a second connector is fixedly installed at one end of the extruded rod;
[0011] The second connecting head is threadedly sleeved with the mounting head, the mounting head is fixedly connected with the shell, and a discharge port is fixedly mounted on the bottom of the shell.
[0012] As a preferred technical solution of the utility model, the filtering mechanism includes a feeding bin fixedly installed on the top of a fixed bin one, a filter plate movably installed inside the feeding bin, a fixed bin two is fixedly installed on the outer wall of the feeding bin, and a fixing mechanism is movably installed on the outer wall of the other side of the feeding bin, one end of the filter plate is fixedly connected to a connector one, and the other end passes through the interior of the fixing mechanism and is fixedly connected to a movable plate.
[0013] As an optimal technical solution of the utility model, the fixing mechanism includes a movable bin movably mounted on the outer wall of the feeding bin, and a knob is rotatably mounted on the outer wall of the movable bin. There are two groups of knobs, which are rotatably mounted on the left and right sides of the movable bin. The two groups of knobs are fixedly connected to the threaded rod. There are two groups of threaded rods, one end of which penetrates the outer wall of the feeding bin and is threadedly sleeved with the feeding bin.
[0014] As a preferred technical solution of the utility model, a spring is elastically installed on the inner wall of the movable bin, and the inner wall of the movable bin and the movable plate are elastically connected via the spring.
[0015] As a preferred technical solution of the utility model, there are three groups of springs, all of which are arranged inside the movable bin, and the connector 1 and the driving block are in contact with each other through the springs.
[0016] As a preferred technical solution of the utility model, a sealing plate is fixedly installed inside the shell, the sealing plate and the second connector are in contact with each other, and the sealing plate and the extruded rod are connected to each other, and a screen is fixedly installed at one end of the sealing plate.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0018] 1. The utility model drives the driving block to rotate through the operation of the motor 2, so that the driving block drives the connector 1 to vibrate back and forth. At this time, the raw materials on the surface of the filter plate are filtered, and then the filter plate is disassembled by turning the knob, and unqualified raw materials are collected. Compared with the traditional device, the device uses the driving mechanism to vibrate and filter the filter plate to filter unqualified raw materials, thereby ensuring the uniformity of the size of the raw materials and improving the overall quality of the product. Then, the raw materials filtered out of the filter plate are collected through the setting of the fixing mechanism, thereby improving the utilization rate of the raw materials and being able to conveniently clean and replace the filter plate.
[0019] 2. The utility model filters the molten plastic when it is discharged through the setting of the screen, and can also disassemble and install the shell through the installation head after the extrusion is completed. Compared with the traditional device, the device makes the extruded product more delicate through the setting of the screen, effectively prevents unmelted plastic particles from entering the mold, and improves the product finish and appearance quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the feeding bin of the utility model;
[0022] Figure 3 This is a schematic diagram of the filter plate structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the movable plate of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the installation head of the utility model;
[0025] Figure 6 This is a schematic diagram of the screen structure of the utility model.
[0026] In the figure: 1. workbench; 2. fixed bin 1; 3. motor 1; 4. extrusion rod; 5. reciprocating screw; 6. feeding bin; 7. filter plate; 8. connector 1; 9. fixed bin 2; 10. motor 2; 11. drive block; 12. moving plate; 13. movable bin; 14. spring; 15. knob; 16. threaded rod; 17. connector 2; 18. housing; 19. mounting head; 20. sealing plate; 21. screen; 22. discharge port. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figures 1 to 6 As shown, the utility model provides an integrated filtering device, including a workbench 1, a fixed bin 2 is fixedly installed on the top of the workbench 1, a motor 3 is fixedly installed on one end of the fixed bin 2, and an extrusion rod 4 is fixedly installed on the other end, a reciprocating screw 5 is rotatably installed inside the extrusion rod 4, and the output shaft of the motor 3 is fixedly connected to the reciprocating screw 5;
[0029] The filtering mechanism is fixedly mounted on the top of the motor 3;
[0030] The driving mechanism is fixedly mounted on one side of the filtering mechanism and is fixedly connected to one end of the filtering mechanism;
[0031] The fixed mechanism is movably installed on the other side of the filtering mechanism;
[0032] Among them, the driving mechanism includes a fixed bin 2 9 fixedly installed at one end of the filtering mechanism, a motor 2 10 is fixedly installed inside the fixed bin 2 9, a driving block 11 is fixedly installed on the output shaft of the motor 2 10, the driving block 11 and the connecting head 1 8 are in conflict with each other, there are two groups of connecting heads 1 8, both of which are fixedly connected to one end of the filtering mechanism.
[0033] When extrusion is required, the staff first starts the motor 13 to start the reciprocating screw 5, then starts the motor 2 10, and puts the raw material into the feeding bin 6 and on the top of the filter plate 7. At this time, the operation of the motor 2 10 drives the driving block 11 to rotate, and the connector 1 8 and the driving block 11 conflict with each other through the elastic potential energy of the spring 14, so that the driving block 11 drives the connector 1 8 to reciprocate back and forth. At this time, the raw material on the surface of the filter plate 7 is filtered, and the qualified raw material falls into the interior of the extrusion rod 4 and is extruded into molten plastic by the reciprocating screw 5. At this time, the molten plastic enters the shell 18. The plastic particles are discharged from the outlet 22 after passing through the sealing plate 20 and the screen 21, and the plastic particles that are not completely melted are filtered out by the screen 21, so that the plastic particles are continuously heated until they are completely melted. When the extrusion operation is completed, the staff can rotate the knob 15 to disengage the threaded rod 16 from the inside of the feeding bin 6, and further disassemble the movable bin 13, and take out the filter plate 7, and collect the unqualified raw materials remaining on the filter plate 7, and then rotate the outer shell 18 to disengage the mounting head 19 from the connecting head 17. At this time, the staff can clean or store the screen 21 inside the outer shell 18.
[0034] Through the operation of the motor 2 10, the driving block 11 is driven to rotate, so that the driving block 11 drives the connector 8 to vibrate back and forth. At this time, the raw materials on the surface of the filter plate 7 are filtered, and then the filter plate 7 is disassembled by rotating the knob 15, and unqualified raw materials are collected. Compared with the traditional device, the device uses the driving mechanism to vibrate and filter the filter plate 7 to filter out unqualified raw materials, thereby ensuring the uniformity of the size of the raw materials and improving the overall quality of the product. Then, through the setting of the fixing mechanism, the raw materials filtered out by the filter plate 7 are collected, thereby improving the utilization rate of the raw materials and being able to conveniently clean and replace the filter plate 7.
[0035] Among them, a connector 17 is fixedly installed at one end of the extruded rod 4;
[0036] The second connecting head 17 and the mounting head 19 are threadedly connected, the mounting head 19 and the outer shell 18 are fixedly connected, and a discharge port 22 is fixedly installed at the bottom of the outer shell 18.
[0037] Qualified raw materials fall into the interior of the extrusion rod 4 and are extruded into molten plastic by the reciprocating screw 5. At this time, the molten plastic enters the interior of the shell 18, passes through the sealing plate 20 and the screen 21, and is discharged from the discharge port 22 to complete the collection. The presence of the screen 21 will filter out the plastic particles that are not completely melted, so that they are continuously heated until they are completely melted. When the extrusion operation is completed, the operator rotates the shell 18 to separate the mounting head 19 from the connecting head 17. At this time, the operator can clean or store the screen 21 inside the shell 18.
[0038] By setting the screen 21, the molten plastic can be filtered when it is discharged, and the shell 18 can be disassembled and installed through the installation head 19 after extrusion is completed. Compared with the traditional device, the device makes the extruded product more delicate through the setting of the screen 21, effectively prevents unmelted plastic particles from entering the mold, and improves the product finish and appearance quality.
[0039] Among them, the filtering mechanism includes a feeding bin 6 fixedly installed on the top of a fixed bin 2, a filter plate 7 is movably installed inside the feeding bin 6, a fixed bin 2 9 is fixedly installed on the outer wall of the feeding bin 6, and a fixing mechanism is movably installed on the outer wall of the other side of the feeding bin 6, one end of the filter plate 7 is fixedly connected to a connector 8, and the other end passes through the interior of the fixing mechanism and is fixedly connected to a movable plate 12.
[0040] The raw material is put into the feeding bin 6 and is located on the top of the filter plate 7. Then, the motor 10 is operated to make the filter plate 7 start to shake and filter the raw material.
[0041] Among them, the fixing mechanism includes a movable bin 13 movably installed on the outer wall of the feeding bin 6, and a knob 15 is rotatably installed on the outer wall of the movable bin 13. There are two groups of knobs 15, which are rotatably installed on the left and right sides of the movable bin 13. The two groups of knobs 15 are fixedly connected to the threaded rod 16. There are two groups of threaded rods 16, one end of which penetrates the outer wall of the feeding bin 6 and is threadedly sleeved with the feeding bin 6.
[0042] When the extrusion operation is completed, the staff can rotate the knob 15 to disengage the threaded rod 16 from the inside of the feeding bin 6, and further disassemble the movable bin 13 and take out the filter plate 7 to collect the unqualified raw materials remaining on the filter plate 7.
[0043] The inner wall of the movable bin 13 is elastically mounted with a spring 14 , and the inner wall of the movable bin 13 and the movable plate 12 are elastically connected via the spring 14 .
[0044] There are three groups of springs 14 , all of which are arranged inside the movable compartment 13 , and the connector 8 and the driving block 11 are in contact with each other through the springs 14 .
[0045] The operation of the motor 2 10 drives the driving block 11 to rotate, and the connector 1 8 and the driving block 11 contact each other through the elastic potential energy of the spring 14, so that the driving block 11 drives the connector 1 8 to vibrate back and forth.
[0046] A sealing plate 20 is fixedly installed inside the outer shell 18 , the sealing plate 20 and the second connector 17 fit each other, and the sealing plate 20 and the extruded rod 4 are connected to each other, and a screen 21 is fixedly installed at one end of the sealing plate 20 .
[0047] The working principle and use process of this utility model:
[0048] When extrusion is required, the staff first starts the motor 13 to start the reciprocating screw 5, then starts the motor 2 10, and puts the raw material into the feeding bin 6 and on the top of the filter plate 7. At this time, the operation of the motor 2 10 drives the driving block 11 to rotate, and the connector 1 8 and the driving block 11 conflict with each other through the elastic potential energy of the spring 14, so that the driving block 11 drives the connector 1 8 to reciprocate back and forth. At this time, the raw material on the surface of the filter plate 7 is filtered, and the qualified raw material falls into the interior of the extrusion rod 4 and is extruded into molten plastic by the reciprocating screw 5. At this time, the molten plastic enters the shell 18. The plastic particles are discharged from the outlet 22 after passing through the sealing plate 20 and the screen 21, and the plastic particles that are not completely melted are filtered out by the screen 21, so that the plastic particles are continuously heated until they are completely melted. When the extrusion operation is completed, the staff can rotate the knob 15 to disengage the threaded rod 16 from the inside of the feeding bin 6, and further disassemble the movable bin 13, and take out the filter plate 7, and collect the unqualified raw materials remaining on the filter plate 7, and then rotate the outer shell 18 to disengage the mounting head 19 from the connecting head 17. At this time, the staff can clean or store the screen 21 inside the outer shell 18.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated filtering device, comprising a workbench (1), characterized in that: A fixed bin (2) is fixedly mounted on the top of the workbench (1); a motor (3) is fixedly mounted on one end of the fixed bin (2); an extrusion rod (4) is fixedly mounted on the other end; a reciprocating screw (5) is rotatably mounted inside the extrusion rod (4); and the output shaft of the motor (3) and the reciprocating screw (5) are fixedly connected; A filter mechanism is fixedly mounted on the top of the motor 1 (3); The driving mechanism is fixedly mounted on one side of the filtering mechanism and is fixedly connected to one end of the filtering mechanism; The fixed mechanism is movably installed on the other side of the filtering mechanism; The driving mechanism comprises a fixed bin 2 (9) fixedly mounted on one end of the filtering mechanism, a motor 2 (10) fixedly mounted inside the fixed bin 2 (9), a driving block (11) fixedly mounted on the output shaft of the motor 2 (10), the driving block (11) and the connector 1 (8) abut against each other, and there are two groups of the connector 1 (8), both of which are fixedly connected to one end of the filtering mechanism.
2. The integrated filtering device according to claim 1, characterized in that: A second connector (17) is fixedly mounted on one end of the extruded rod (4); The second connecting head (17) and the mounting head (19) are threadedly sleeved, the mounting head (19) and the outer shell (18) are fixedly connected, and a discharge port (22) is fixedly installed at the bottom of the outer shell (18).
3. The integrated filtering device according to claim 1, characterized in that: The filtering mechanism comprises a feeding bin (6) fixedly mounted on the top of a fixed bin one (2), a filter plate (7) movably mounted inside the feeding bin (6), a fixed bin two (9) fixedly mounted on the outer wall of the feeding bin (6), a fixing mechanism movably mounted on the other outer wall of the feeding bin (6), one end of the filter plate (7) being fixedly connected to a connector one (8), and the other end passing through the interior of the fixing mechanism and being fixedly connected to a movable plate (12).
4. The integrated filtering device according to claim 1, characterized in that: The fixing mechanism comprises a movable bin (13) movably mounted on the outer wall of the feeding bin (6); a knob (15) is rotatably mounted on the outer wall of the movable bin (13); there are two groups of the knobs (15) rotatably mounted on the left and right sides of the movable bin (13); the two groups of the knobs (15) are fixedly connected to a threaded rod (16); there are two groups of the threaded rod (16), one end of which penetrates through the outer wall of the feeding bin (6) and is threadedly sleeved with the feeding bin (6).
5. The integrated filtering device according to claim 4, characterized in that: A spring (14) is elastically mounted on the inner wall of the movable bin (13), and the inner wall of the movable bin (13) and the movable plate (12) are elastically connected via the spring (14).
6. The integrated filtering device according to claim 5, characterized in that: There are three groups of springs (14), all of which are arranged inside the movable chamber (13), and the first connector (8) and the driving block (11) are in contact with each other through the springs (14).
7. The integrated filtering device according to claim 2, characterized in that: A sealing plate (20) is fixedly installed inside the shell (18); the sealing plate (20) and the second connector (17) are in contact with each other, and the sealing plate (20) and the extruded rod (4) are in communication with each other; and a screen (21) is fixedly installed at one end of the sealing plate (20).