Large stock bin with enhanced arch breaking function
By using steel inclined wall panels in large silos to resonate with electromagnetic vibrators, and combining air cannons and rotating hockey arch breaking mechanisms, the problems of easy coalescence and poor discharge in the silos are solved, and the problem of materials in the silos is achieved is achieved. Good material flowability and operating efficiency.
Patent Information
- Application Number
- CN202421309558.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
Materials in large silos are prone to coalescing or arching, especially sand materials with high humidity, which leads to poor unloading and even blockage. The existing vibration arch breaking device is not effective and requires manual assistance in cleaning.
Design a large silo with reinforced arch breaking, using steel inclined wall panels to resonate with electromagnetic vibrator, and combines air cannon and rotating hockey arch breaking mechanism to adjust the lower part of the silo and the unloading bucket through various arch breaking methods. Break the arch inside to improve material flow.
Effectively improve the fluidity of materials inside the silo, improve unloading efficiency, reduce manual cleaning needs, and improve operational efficiency.
Smart Images

Figure CN222523312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of engineering equipment, in particular to a large silo with enhanced broken arches. Background Art
[0002] As concrete mixing plants become larger, the storage bins for aggregates and sands they are equipped with are also getting larger, sometimes even accommodating 800-1000m 3 Materials, although large-capacity silos can store more materials at one time, due to the size limitation of the discharge port, the silos are generally made into a structure with a large top and a small bottom. The materials are easy to aggregate or arch in the silo, especially the sand with high humidity is more likely to arch in the lower part of the silo, affecting the smoothness of unloading. In severe cases, it is even blocked in the silo and cannot be unloaded. Although most large-capacity silos are currently equipped with vibration arch-breaking devices, some materials with high humidity or viscosity are more likely to compact after vibration. In addition, since the silos are large and mostly built with concrete, it is difficult to resonate, and the arch-breaking effect is still not ideal. Sometimes manual assistance is required to clean the arch, affecting the work efficiency. In view of this, it is necessary to improve large silos. If large silos can be made into silos that combine concrete and steel wall panels that are easy to resonate, and can be combined with a variety of different arch-breaking methods to enhance the arch-breaking effect, the fluidity of the material and the work efficiency can be improved. This is a problem to be solved in this case. Utility Model Content
[0003] In order to overcome the deficiencies in the prior art, the utility model discloses a large silo with enhanced arch breaking, including a silo body, a silo bottom inclined wall assembly, a discharge port assembly and a support frame. The silo body is a square concrete cavity, and a plurality of square holes are arranged in a line on its bottom wall; two groups of silo bottom inclined wall assemblies including inclined wall plates, a vibration arch breaking group and an air cannon arch breaking group are provided, and the inclined wall plates of the two groups of silo bottom inclined wall assemblies are tiltedly placed between the two opposite side walls and the bottom wall of the silo body and placed at the The lower part is symmetrically arranged on both sides of the square holes arranged in a line on the bottom wall of the silo body to form a collection trough with a top spacing greater than the bottom spacing. The inclined wall plate is composed of several steel plates and supported by a support frame. The vibration arch breaking group and the air cannon arch breaking group are arranged on the inclined wall plate; the discharge port assembly including the discharge hopper and the hockey stick arch breaking mechanism is divided into several groups and respectively connected to the lower part of the several square holes on the bottom wall of the silo body. The hockey stick arch breaking mechanism is horizontally penetrated and placed in the middle of the discharge hopper and is rotatably connected to the discharge hopper. The utility model improves the large silo, uses an electromagnetic vibrator, an air cannon and a rotating hockey stick to perform arch breaking in different ways on the lower part of the silo and the discharge hopper respectively, and uses the resonance of the steel inclined wall plate and the electromagnetic vibrator to enhance the arch breaking effect, thereby improving the fluidity of the material inside the silo to facilitate unloading and improve the working efficiency.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A large silo with enhanced arch breaking, comprising a silo body, wherein the silo body is a square concrete cavity surrounded by four side walls and a bottom wall, and a plurality of square holes are arranged in a line on the bottom wall along the midline direction, characterized in that: it also comprises a silo bottom inclined wall assembly and a discharge port assembly, wherein the silo bottom inclined wall assembly comprises an inclined wall plate, a vibration arch breaking group and an air cannon arch breaking group, and the silo bottom inclined wall assembly comprises two groups, and the inclined wall plates of the two groups of silo bottom inclined wall assemblies are obliquely arranged between two opposite side walls and the bottom wall of the silo body and are arranged on the silo body The lower part of the silo, the inclined wall plates of the two groups of silo bottom inclined wall assemblies are symmetrically placed on both sides of the square holes arranged in a line on the bottom wall of the silo body to form a collecting trough with a top spacing greater than the bottom spacing, the vibration arch breaking group and the air cannon arch breaking group are arranged on the inclined wall plates, the discharge port assembly includes a discharge hopper and a hockey stick arch breaking mechanism, the hockey stick arch breaking mechanism is horizontally penetrated and placed in the middle of the discharge hopper and is rotatably connected to the discharge hopper, the discharge port assembly is divided into several groups, and the several groups of discharge port assemblies are respectively connected below several square holes on the bottom wall of the silo body.
[0006] The inclined wall plates of each group of the silo bottom inclined wall assemblies are composed of a number of steel plates of equal size, and preferably, wear-resistant lining plates are laid on the working surfaces of the steel plates.
[0007] The vibration arch breaking group of each group of the silo bottom inclined wall assembly includes a plurality of electromagnetic vibrators, which are an even number, and the plurality of electromagnetic vibrators in each group are evenly divided and arranged in two rows. The two rows of electromagnetic vibrators are placed on the upper and middle parts of the inclined wall plates of each group of silo bottom inclined wall assembly, and at least one electromagnetic vibrator is arranged on the upper and lower parts of each steel plate of the inclined wall plates, and the electromagnetic vibrators are locked on the back side of the inclined wall plates.
[0008] Each group of the air cannon arch-breaking group of the silo bottom inclined wall assembly includes a plurality of air cannons, and the number of the plurality of air cannons in each group is equal to the number of the plurality of square holes of the silo body. The plurality of air cannons in each group are placed at the lower part of the inclined wall plate and correspond one-to-one to the plurality of square holes of the silo body. The air cannons are arranged on the back side of the inclined wall plate. The air cannons are provided with a spray pipe passing through the inclined wall plate, and the jet port of the spray pipe faces the central axis of the square hole of the silo body corresponding to the air cannon.
[0009] The discharge hopper is an inverted cone-shaped funnel body surrounded by four side walls, and the upper opening of the discharge hopper is connected to the square hole on the bottom wall of the silo body.
[0010] The hockey stick arch-breaking mechanism includes a hockey stick, a bearing seat and a motor. The hockey stick is a rod with an arched middle portion. The bearing seat is a seat body with a bearing. The bearing seat is composed of two pieces and is rotatably connected to the rod body on both sides of the arch of the hockey stick. The hockey stick is horizontally passed through the middle of the discharge hopper. The two bearing seats are locked on the side wall of the discharge hopper. The output shaft of the motor is connected to one end of the hockey stick, and the motor is locked on a side wall of the discharge hopper with a bracket.
[0011] The discharge port assembly also includes a discharge door, which is provided with two door panels driven by a cylinder. The two door panels of the discharge door can be swung simultaneously to open or close, and the discharge door is connected to the lower opening of the discharge hopper.
[0012] The large silo with enhanced arch breaking also includes a support frame, which is composed of two pieces. The inclined wall plates of the two groups of silo bottom inclined wall assemblies are respectively fixed to the two support frames, and the air cannon of the air cannon arch breaking group is locked on the support frame.
[0013] From the above description, it can be seen that the advantages of a large silo with enhanced arch breaking provided by the utility model are: two groups of steel inclined wall plates are tilted on both sides of the square hole on the bottom wall of the silo body to form a collection trough with an inclined surface, and a vibration arch breaking group and an air cannon arch breaking group are arranged on the inclined wall plates from top to bottom; the discharge port assembly is connected to the bottom of the square hole on the bottom wall of the silo body, and a hockey stick arch breaking mechanism is horizontally penetrated in the middle of the discharge port assembly. First, the electromagnetic vibrator, air cannon and rotating hockey stick are used to perform arch breaking in different ways on the lower part of the silo and the discharge hopper respectively, so as to improve the fluidity of the material inside the silo, and avoid the problem of some materials being easy to harden after vibration and the problem of poor unloading caused by the narrowing of the silo discharge port. Second, the resonance of the steel inclined wall plate and the electromagnetic vibrator is used to promote the loosening of the material, so that the arch breaking effect is better. By improving the large silo, the utility model can enhance the arch breaking effect inside the silo, improve the fluidity of the material, and improve the working efficiency. The utility model has reasonable design, simple structure, low cost and is easy to promote. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a general schematic diagram of a large silo with enhanced broken arch described in the utility model;
[0015] Figure 2 for Figure 1 A-direction schematic diagram in FIG.
[0016] Figure 3 It is an enlarged schematic diagram of the silo bottom inclined wall assembly;
[0017] Figure 4 is an enlarged schematic diagram of the discharge port assembly;
[0018] Figure 5 This is an enlarged schematic diagram of the hockey arch-breaking mechanism.
[0019] Reference numerals:
[0020] 1 silo body; 2 silo bottom inclined wall assembly; 21 inclined wall plate; 22 vibration arch breaking group; 23 air cannon arch breaking group; 3 discharge port assembly; 31 discharge hopper; 32 discharge door; 33 hockey stick arch breaking mechanism; 331 hockey stick; 332 bearing seat; 333 motor; 4 support frame. DETAILED DESCRIPTION
[0021] The present invention is further described below through specific implementation methods.
[0022] like Figure 1 and Figure 2 As shown, a large-scale silo with enhanced broken arch described in the utility model comprises a silo body 1, a silo bottom inclined wall assembly 2, a discharge port assembly 3 and a support frame 4. The silo body 1 is a square concrete cavity surrounded by four side walls and a bottom wall, and a plurality of square holes are arranged in a line along the midline direction on its bottom wall. The discharge port assembly 3 is divided into several groups, and the plurality of groups of discharge port assemblies 3 are respectively connected to the bottom of the plurality of square holes on the bottom wall of the silo body 1. In this embodiment, there are two square holes and two groups of discharge port assemblies 3. The support frame 4 is divided into two pieces, and the silo bottom inclined wall assembly 2 is divided into two groups, and the two groups of silo bottom inclined wall assemblies 2 are respectively fixed to the two support frames 4.
[0023] like Figures 1 to 3As shown, the silo bottom inclined wall assembly 2 described in the utility model includes an inclined wall plate 21, a vibration arch breaking group 22 and an air cannon arch breaking group 23. The inclined wall plates 21 of the two groups of silo bottom inclined wall assemblies 2 are tilted between the two opposite side walls and the bottom wall of the silo body 1 and are placed at the lower part of the silo body 1 and supported and fixed in the silo body 1 by two support frames 4. The inclined wall plates 21 of the two groups of silo bottom inclined wall assemblies 2 are symmetrically placed on both sides of the square holes arranged in a line on the bottom wall of the silo body 1 to form a collection trough with a top spacing greater than the bottom spacing. The inclined wall plates 21 of each group of the silo bottom inclined wall assembly 2 are composed of a number of steel plates of equal size. In this embodiment, a wear-resistant lining is laid on the working surface of the steel plate. The vibration arch breaking group 22 of each group of the silo bottom inclined wall assembly 2 includes a plurality of electromagnetic vibrators, which are an even number of pieces, and the plurality of electromagnetic vibrators of each group are evenly divided and arranged in two rows, and the two rows of electromagnetic vibrators are respectively arranged at the upper and middle parts of the inclined wall plate 21 of each group of silo bottom inclined wall assembly 2, and at least one electromagnetic vibrator is respectively arranged at the upper and lower parts of each steel plate of the inclined wall plate 21. In this embodiment, an electromagnetic vibrator is respectively arranged at the upper and lower parts of each steel plate of the inclined wall plate 21, and the electromagnetic vibrator is locked on the back of the inclined wall plate 21. The electromagnetic vibrator is a well-known technology, and the high-frequency vibration generated by it during operation can effectively eliminate the blockage and arching phenomenon caused by internal friction, deliquescence and component segregation of the material, and the steel inclined wall plate 21 can generate resonance under the action of the electromagnetic vibrator to utilize arch breaking. Each group of the air cannon arch breaking group 23 of the silo bottom inclined wall assembly 2 includes a plurality of air cannons and the number of the air cannons in each group is equal to the number of the square holes of the silo body 1. The air cannons in each group are placed at the lower part of the inclined wall plate 21 and correspond one to one with the square holes of the silo body 1. The air cannons are arranged on the back of the inclined wall plate 21. The air cannons are provided with a jet pipe passing through the inclined wall plate 21 and the jet port of the jet pipe faces the central axis of the square hole of the silo body 1 corresponding to the air cannon. The air cannons of the air cannon arch breaking group 23 are locked on the support frame 4. The air cannon is a well-known technology. The air cannon is a strong airflow of compressed air that is suddenly ejected, and directly rushes into the arch or occluded area storing bulk materials at a speed exceeding one Mach. This sudden release of the expansion shock wave can overcome the internal friction of the material and the agglomeration between the materials, so that the material in the silo resumes flowing.
[0024] like Figures 1 to 5As shown, the discharge port assembly 3 described in the utility model includes a discharge hopper 31, a discharge door 32 and a hockey stick arch breaking mechanism 33. The discharge hopper 31 is an inverted cone funnel body surrounded by four side walls, and the upper opening of the discharge hopper 31 is connected to the square hole on the bottom wall of the silo body 1. The hockey stick arch-breaking mechanism 33 is placed transversely through the middle of the discharge hopper 31. The hockey stick arch-breaking mechanism 33 includes a hockey stick 331, a bearing seat 332 and a motor 333. The hockey stick 331 is a rod member with an arched center. The bearing seat 332 is a seat body with a bearing. The bearing seat 332 is composed of two pieces and is rotatably connected to the rod body on both sides of the arch of the hockey stick 331. The hockey stick 331 is placed transversely through the middle of the discharge hopper 31. The two bearing seats 332 are locked on the side wall of the discharge hopper 31. The output shaft of the motor 333 is connected to one end of the hockey stick 331. The motor 333 is locked on one side wall of the discharge hopper 31 with a bracket. When the motor 333 drives the hockey stick 331 to rotate at a high speed, the arched hockey stick 331 can stir in the discharge hopper 31 to force the materials accumulated or arched in the discharge hopper 31 to disperse and break the arch, so as to facilitate the flow and discharge of materials. The discharge door 32 is provided with two door panels driven by a cylinder. The two door panels of the discharge door 32 can swing simultaneously to open or close. The discharge door is a well-known technology. The discharge door 32 is connected to the lower opening of the discharge hopper 31.
[0025] The utility model improves a large silo by obliquely placing two groups of steel inclined wall plates 21 on both sides of a square hole on the bottom wall of a silo body 1 to form a collecting trough with an inclined surface, and sequentially arranges a vibration arch breaking group 22 and an air cannon arch breaking group 23 on the inclined wall plates 21 from top to bottom; a discharge port assembly 3 is connected below the square hole on the bottom wall of the silo body 1, and a hockey stick arch breaking mechanism 33 is horizontally penetrated in the middle of the discharge port assembly 3, and an electromagnetic vibrator, an air cannon and a rotating hockey stick are used to perform arch breaking in different ways on the lower part of the silo and the discharge hopper 31 for multiple times, and the steel inclined wall plates 21 are used to resonate with the electromagnetic vibrator to enhance the arch breaking effect, thereby improving the fluidity of the material inside the silo to facilitate unloading and improve working efficiency.
[0026] The above is only a specific embodiment of the present utility model, but the design concept of the present utility model is not limited to this. Any non-substantial changes to the present utility model using this concept shall be deemed as an infringement of the protection scope of the present utility model.
Claims
1. A large silo with enhanced broken arch, comprising a silo body (1), wherein the silo body (1) is a square concrete cavity surrounded by side walls and a bottom wall, and a plurality of square holes are arranged in a line along the center line on the bottom wall, characterized in that: The invention also comprises a silo bottom inclined wall assembly (2) and a discharge port assembly (3), wherein the silo bottom inclined wall assembly (2) comprises an inclined wall plate (21), a vibration arch breaking assembly (22) and an air cannon arch breaking assembly (23), and the silo bottom inclined wall assembly (2) comprises two groups, wherein the inclined wall plates (21) of the two groups of silo bottom inclined wall assemblies (2) are obliquely arranged between two opposite side walls and the bottom wall of the silo body (1) and are arranged at the lower part of the silo body (1), and the inclined wall plates (21) of the two groups of silo bottom inclined wall assemblies (2) are symmetrically arranged at two sides of the square holes arranged in a line on the bottom wall of the silo body (1). The side is formed into a collecting trough with a top spacing greater than the bottom spacing, the vibration arch breaking group (22) and the air cannon arch breaking group (23) are arranged on the inclined wall plate (21), the discharge port assembly (3) includes a discharge hopper (31) and a hockey stick arch breaking mechanism (33), the hockey stick arch breaking mechanism (33) is horizontally penetrated and arranged in the middle of the discharge hopper (31) and is rotatably connected to the discharge hopper (31), and the discharge port assembly (3) is divided into a plurality of groups, and the plurality of groups of discharge port assemblies (3) are respectively connected below a plurality of square holes on the bottom wall of the silo body (1).
2. A large silo with enhanced broken arch according to claim 1, characterized in that: The inclined wall plate (21) of each group of the silo bottom inclined wall assembly (2) is composed of a plurality of steel plates of equal size.
3. A large silo with enhanced broken arch according to claim 2, characterized in that: The vibration arch-breaking group (22) of each group of the silo bottom inclined wall assembly (2) comprises a plurality of electromagnetic vibrators, and the plurality of electromagnetic vibrators of each group are evenly divided and arranged in two rows, the two rows of electromagnetic vibrators are respectively arranged at the upper part and the middle part of the inclined wall plate (21) of each group of the silo bottom inclined wall assembly (2), and at least one electromagnetic vibrator is respectively arranged at the upper part and the lower part of each steel plate of the inclined wall plate (21), and the electromagnetic vibrator is locked on the back side of the inclined wall plate (21).
4. A large silo with enhanced broken arch according to claim 3, characterized in that: The air cannon arch-breaking group (23) of each group of the silo bottom inclined wall assembly (2) comprises a plurality of air cannons, and the number of the plurality of air cannons in each group is equal to the number of the plurality of square holes in the silo body (1). The plurality of air cannons in each group are placed at the lower part of the inclined wall plate (21) and correspond one-to-one to the plurality of square holes in the silo body (1). The air cannons are arranged on the back side of the inclined wall plate (21). The air cannons are provided with a spray pipe passing through the inclined wall plate (21), and the spray port of the spray pipe faces the central axis of the square hole of the silo body (1) corresponding to the air cannon.
5. A large silo with enhanced broken arch according to claim 4, characterized in that: The discharge hopper (31) is an inverted cone-shaped funnel body surrounded by four side walls, and the upper opening of the discharge hopper (31) is connected to the square hole on the bottom wall of the silo body (1).
6. A large silo with enhanced broken arch according to claim 5, characterized in that: The hockey stick arch-breaking mechanism (33) comprises a hockey stick (331), a bearing seat (332) and a motor (333). The hockey stick (331) is a rod member whose middle part is arched and bent. The bearing seat (332) is a seat body with a bearing. The bearing seat (332) is composed of two pieces and is rotatably connected to the rod bodies on both sides of the arch of the hockey stick (331). The hockey stick (331) is horizontally passed through the middle part of the discharge hopper (31). The two bearing seats (332) are locked on the side wall of the discharge hopper (31). The output shaft of the motor (333) is connected to one end of the hockey stick (331). The motor (333) is locked on a side wall of the discharge hopper (31) by a bracket.
7. A large silo with enhanced broken arch according to claim 6, characterized in that: The discharge port assembly (3) further comprises a discharge door (32), wherein the discharge door (32) is provided with two door panels driven by a cylinder, and the discharge door (32) is connected to the lower opening of the discharge hopper (31).
8. A large silo with enhanced broken arch according to claim 7, characterized in that: It also includes a support frame (4), the support frame (4) is composed of two parts, the inclined wall plates (21) of the two groups of warehouse bottom inclined wall assemblies (2) are respectively fixed to the two support frames (4), and the air cannon of the air cannon arch breaking group (23) is locked on the support frame (4).