Mortar EPS (Expandable Polystyrene) insulation board conveyor with scraper
By installing scrapers and sliding frames on the mortar EPS insulation board conveyor, the mud on the support rollers is automatically cleaned, which solves the labor intensity and cost problems caused by manual cleaning and extends the service life of the equipment.
Patent Information
- Application Number
- CN202421410474.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In the prior art, during the transportation process of the mortar EPS insulation board, the surface of the support roller is prone to stick to mortar, resulting in manual cleaning, which increases labor intensity and cost.
A conveyor with scraper is designed. Through the cooperation of the lead screw and the lead screw sub nut, the sliding frame is moved, the scraper contacts the support roller, scrapes the mud and dust, and collects it under the rack. Collect inside the bucket.
It effectively solves the problem of cleaning mud on the surface of the support roller, reduces labor intensity and cost, and extends the service life of the support roller.
Smart Images
Figure CN222523397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to a mortar EPS insulation board conveyor with a scraper. Background Art
[0002] EPS insulation board is a kind of thermal insulation material with flame retardant effect. At present, some EPS insulation boards will be poured with insulation layer covering mortar according to customer needs to ensure the overall structural strength.
[0003] After the insulation layer covering mortar is poured on the outside of the EPS insulation board, after the mortar solidifies, the mortar EPS insulation board is generally transported by a conveyor, so that the pouring station is moved to a trolley or a placement station. When the mortar EPS insulation board is transported by the conveyor, mud and lime are easily adhered to the support rollers of the conveyor. At present, the support rollers are cleaned manually, which increases labor intensity and labor costs. Therefore, an improved technology is urgently needed to solve this problem existing in the prior art. Utility Model Content
[0004] The utility model aims to provide a mortar EPS insulation board conveyor with a scraper. When mud is formed on the surface of the support roller, the sliding frame is moved by the cooperation of the lead screw and the lead screw nut, so that the scraper contacts each corresponding support roller, thereby scraping off the mud on the surface of the support roller and making the mud fall into the collecting bucket under the frame, which is convenient for collecting the mud. At the same time, during transportation, the scraper can be separated from the support roller through the sliding frame to avoid friction with the support roller, thereby ensuring the service life of the support roller, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mortar EPS insulation board conveyor with a scraper, comprising a frame, a movable scraper assembly and an adjustment assembly;
[0006] The frame includes side plates, connecting columns, support rollers, support legs and a collecting bucket. There are two side plates and two connecting columns respectively. Both ends of the side plates are connected to the connecting columns respectively. The side plates are provided with guide grooves. A plurality of support rollers are arranged between the side plates. Support legs are arranged on the lower surfaces of both ends of the connecting columns. A collecting bucket is arranged between the supporting legs. The collecting bucket is located directly below the support rollers. A lead screw seat is arranged in the middle of the lower surface of the connecting column.
[0007] The movable scraper assembly comprises a sliding frame and a scraper, and the two sides of the sliding frame are slidably arranged in the guide grooves opened by the side plates and are located under the support rollers. The sliding frame comprises a cross bar, a side connecting rod and an intermediate connecting rod. The middle position of the cross bar is connected by the intermediate connecting rod, and side connecting rods are further connected between two adjacent cross bars and on both sides of the intermediate connecting rod. The lower surface between two adjacent cross bars located at the middle position of the sliding frame is also connected to the bottom plate. The lower surface of the bottom plate is provided with a lead screw pair nut, and a scraper mounting seat is provided on the upper surface of the cross bar, and the scraper mounting seat is provided with a scraper mounting slot, and the scraper is arranged in the scraper mounting slot and is fastened by bolts. The two ends of the cross bar are slidably arranged in the guide grooves of the side plates, and the outer ends of the cross bar are connected to the limit plates, and the position of the scraper corresponds to the support roller one by one and is movably connected.
[0008] The adjustment assembly includes a screw and a handwheel. The screw is cooperatively connected with a screw seat. A handwheel is arranged at one end of the screw. Limiting rings are arranged at the other end of the screw and on both sides of the corresponding screw seat.
[0009] Preferably, the utility model provides a mortar EPS insulation board conveyor with a scraper, wherein the lower part of the collecting bucket is conical, and an ash discharge port is provided at the bottom of the collecting bucket.
[0010] Preferably, the utility model provides a mortar EPS insulation board conveyor with a scraper, wherein a double-row sprocket is provided at one end of the support roller, adjacent support rollers are connected by double-row sprockets and chains, a support frame is also provided between the support legs, the support frame is equipped with a drive motor, and the drive motor is connected to the double-row sprocket at the end of the corresponding support roller through gears and chains.
[0011] Preferably, the utility model provides a mortar EPS insulation board conveyor with a scraper, wherein the lead screw is located below the middle connecting rod.
[0012] Preferably, the utility model provides a mortar EPS insulation board conveyor with a scraper, wherein the height of the cross bar is consistent with the height of the guide groove.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] A movable sliding frame is arranged between the side plates through a guide groove, and a cross bar of the sliding frame is slidably arranged in the guide groove. A scraper mounting seat is arranged on the upper surface of each cross bar, and a scraper is installed on the scraper mounting seat. The scraper moves with the sliding frame. When in normal use, the scraper can be separated from the support roller through the sliding frame to avoid friction with the support roller, thereby ensuring the service life of the support roller. When mud is formed on the surface of the support roller, the sliding frame is moved through the cooperation of the lead screw and the lead screw nut, so that the scraper contacts with each corresponding support roller, thereby scraping off the mud on the surface of the support roller and making the mud fall into the collecting bucket under the frame, which is convenient for collecting the mud. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0018] Figure 4 It is a schematic diagram of the structure of the sliding frame from a top view;
[0019] Figure 5 It is a schematic diagram of the side view structure of the sliding frame (the limiting plate is not shown).
[0020] In the figure: side plate 1, connecting column 2, supporting roller 3, supporting leg 4, collecting bucket 5, guide groove 6, screw seat 7, sliding frame 8, scraper 9, screw nut 10, screw 11, hand wheel 12, limiting ring 13, ash discharge port 14, double-row sprocket 15, supporting frame 16, driving motor 17, cross bar 801, side connecting rod 802, middle connecting rod 803, bottom plate 804, scraper mounting seat 805, limiting plate 806. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model;
[0022] It should be noted that, in the description of the present invention, the terms "inside", "outside", "upper", "lower", "both sides", "one end", "the other end", "left" and "right" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0023] See also Figure 1-5 ,The utility model provides a technical solution: a mortar EPS insulation board conveyor with a scraper, including a frame, a movable scraper assembly and an adjustment assembly;
[0024] The frame includes a side plate 1, a connecting column 2, a supporting roller 3, a supporting leg 4 and a collecting bucket 5. There are two side plates 1 and two connecting columns 2, and both ends of the side plate 1 are connected to the connecting column 2 respectively. The side plate 1 is provided with a guide groove 6. A plurality of supporting rollers 3 are arranged between the side plates 1. The lower surface of both ends of the connecting column 2 is provided with a supporting leg 4. A collecting bucket 5 is arranged between the supporting legs 4. The collecting bucket 5 is located directly below the supporting roller 3. The lower part of the collecting bucket 5 is conical. The bottom of the collecting bucket 5 is provided with an ash discharge port 14. The ash discharge port 14 is used to discharge the mud and ash that fall and collect in the collecting bucket 5 in a centralized manner. A lead screw seat 7 is provided at the middle position of the lower surface of the connecting column 2, a double-row sprocket 15 is provided at one end of each supporting roller 3, adjacent supporting rollers 3 are connected by the double-row sprocket 15 and the chain, a supporting frame 16 is also provided between the supporting legs 4, the supporting frame 16 is equipped with a driving motor 17, the driving motor 17 is connected with the double-row sprocket 15 at the end of the corresponding supporting roller 3 through gears and chains, through this structure, the linkage between adjacent supporting rollers 3 is realized, and at the same time, the corresponding supporting roller 3 is driven to rotate by the driving motor 17, thereby realizing the overall drive;
[0025] The movable scraper assembly includes a sliding frame 8 and a scraper 9. The sliding frame 8 is slidably arranged on both sides in the guide groove 8 opened in the side plate 1 and is located below the support roller 3. The sliding frame 8 includes a cross bar 801, a side connecting rod 802 and an intermediate connecting rod 803. There are several cross bars 801. The middle position of the cross bars 801 is connected by the intermediate connecting rod 803. The side connecting rod 802 is also connected between two adjacent cross bars 801 and on both sides of the intermediate connecting rod 803. The lower surface between two adjacent cross bars 801 located in the middle position of the sliding frame 8 is also It is connected to the bottom plate 804, a screw pair nut 10 is arranged on the lower surface of the bottom plate 804, a scraper mounting seat 805 is arranged on the upper surface of the cross bar 801, and the scraper mounting seat 805 is provided with a scraper mounting groove, and the scraper 9 is arranged in the scraper mounting groove and fastened by bolts. Both ends of the cross bar 801 are slidably arranged in the guide groove 6 of the side plate 1, and the height of the cross bar 801 is consistent with the height of the guide groove 6, so as to ensure the stability of the sliding frame 8 when moving. The outer ends of the cross bar 801 are connected to the limit plate 806, and the position of the scraper 9 corresponds to the support roller 3 one by one and is movably connected;
[0026] The adjustment assembly includes a screw 11 and a handwheel 12. The screw 11 is connected to the screw seat 7. A handwheel 12 is provided at one end of the screw 11. Limiting rings 13 are provided at the other end of the screw 11 and on both sides of the corresponding screw seat 7. The screw 11 is located below the middle connecting rod 803 to ensure that the fallen mud and mortar will not directly contact the screw 11, thereby ensuring the smoothness of the screw 11.
[0027] Installation method and principle of use: While assembling the frame, insert the two ends of the crossbar 801 of the sliding frame 8 into the guide groove 6 of the side plate 1 respectively, then insert the scraper 9 into the scraper mounting groove of the scraper mounting seat 805, and fix the scraper 9 in the scraper mounting groove by bolts. At this time, the scraper 9 corresponds to the support roller 3 one by one. Then, install the limit plate 806 at both ends of the crossbar 801 by bolts and locate it on the outside of the side plate 1. Finally, pass the lead screw 11 through one of the lead screw seats 7, and at the same time, match the lead screw 11 with the lead screw nut 10 on the lower surface of the bottom plate 804, and then match the end of the lead screw 11 with the other lead screw seat 7 and limit it through two limit rings 13 to complete the installation. When in use, the mortar part of the mortar EPS insulation board is solidified and then moved to the support roller 3. The support roller 3 is connected in sequence through the double-row sprocket 15 and the chain, and one of the support rollers 3 is connected with the sprocket of the drive motor 17 through the chain. The drive motor 17 is started, and the drive motor 17 drives the support roller 3 to rotate through the chain, thereby realizing the transportation of the mortar EPS insulation board. When mud is formed on the support roller 3, the hand wheel 12 is turned to drive the screw 11 to rotate, and the slide frame 8 is driven to move along the guide groove 6 of the side plate 1 through the cooperation of the screw sub-nut 10, and each scraper 9 is brought into contact with the corresponding support roller 3. When the support roller 3 rotates, the mud on the surface of the support roller 3 is scraped off by the scraper 9 and falls into the collection bucket 5, and finally discharged from the ash discharge port 14. The utility model has a reasonable structure. A movable sliding frame 8 is arranged between the side plates 1 through a guide groove 6. The cross bar 801 of the sliding frame 8 is slidably arranged in the guide groove 6. A scraper mounting seat 805 is arranged on the upper surface of each cross bar 801. A scraper 9 is installed on the scraper mounting seat 805. The scraper 9 moves with the sliding frame 8. When in normal use, the scraper 9 can be separated from the support roller 3 to avoid friction with the support roller 3, thereby ensuring the service life of the support roller 3. When mud is formed on the surface of the support roller 3, the sliding frame 8 is moved through the cooperation of the lead screw 11 and the lead screw nut 10, so that the scraper 9 contacts with each corresponding support roller 3, thereby scraping off the mud on the surface of the support roller 3 and making the mud fall into the collecting bucket 5 under the frame, which is convenient for collecting the mud.
[0028] The details not described in the present invention are all known technologies to those skilled in the art.
[0029] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A mortar EPS insulation board conveyor with a scraper, characterized by: It includes a frame, a movable scraper assembly and an adjustment assembly; The frame comprises a side plate (1), a connecting column (2), a supporting roller (3), a supporting leg (4) and a collecting bucket (5), wherein the side plate (1) and the connecting column (2) are each provided with two, and the two ends of the side plate (1) are respectively connected to the connecting column (2), and the side plate (1) is provided with a guide groove (6), and a plurality of supporting rollers (3) are arranged between the side plates (1), and the lower surfaces of the two ends of the connecting column (2) are provided with supporting legs (4), and a collecting bucket (5) is arranged between the supporting legs (4), and the collecting bucket (5) is located directly below the supporting roller (3), and a screw seat (7) is arranged in the middle position of the lower surface of the connecting column (2); The movable scraper assembly comprises a sliding frame (8) and a scraper (9). The sliding frame (8) is slidably arranged on both sides in the guide groove (6) opened in the side plate (1) and is located below the support roller (3). The sliding frame (8) comprises a cross bar (801), a side connecting rod (802) and an intermediate connecting rod (803). There are a plurality of cross bars (801). The middle positions of the cross bars (801) are connected by the intermediate connecting rod (803). The side connecting rods (802) are connected between two adjacent cross bars (801) and on both sides of the intermediate connecting rod (803). The cross bars (801) are located in the middle position of the sliding frame (8). The lower surface between two adjacent cross bars (801) is also connected to the bottom plate (804), the lower surface of the bottom plate (804) is provided with a lead screw nut (10), the upper surface of the cross bar (801) is provided with a scraper mounting seat (805), the scraper mounting seat (805) is provided with a scraper mounting groove, the scraper (9) is arranged in the scraper mounting groove and fastened by bolts, the two ends of the cross bar (801) are slidably arranged in the guide groove (6) of the side plate (1), the outer ends of the cross bar (801) are connected to the limit plate (806), and the position of the scraper (9) corresponds to the support roller (3) one by one and is movably connected; The adjustment assembly comprises a screw (11) and a hand wheel (12); the screw (11) is connected to a screw seat (7); one end of the screw (11) is provided with a hand wheel (12); and the other end of the screw (11) and located on both sides of the corresponding screw seat (7) are provided with a limit ring (13).
2. The mortar EPS insulation board conveyor with a scraper according to claim 1, characterized in that: The lower part of the collecting bucket (5) is conical, and the bottom of the collecting bucket (5) is provided with an ash discharge port (14).
3. The mortar EPS insulation board conveyor with a scraper according to claim 1, characterized in that: A double-row sprocket (15) is provided at one end of each support roller (3), and adjacent support rollers (3) are connected by means of the double-row sprocket (15) and a chain. A support frame (16) is also provided between the support legs (4), and a drive motor (17) is installed on the support frame (16). The drive motor (17) is connected to the double-row sprocket (15) at the end of the corresponding support roller (3) by means of a gear and a chain.
4. The mortar EPS insulation board conveyor with a scraper according to claim 1, characterized in that: The lead screw (11) is located below the middle connecting rod (803).
5. The mortar EPS insulation board conveyor with a scraper according to claim 1, characterized in that: The height of the cross bar (801) is consistent with the height of the guide groove (6).