Knitting yarn winding and unwinding equipment

By designing knitted yarn retracting equipment, using the combined technology of meter meter, pressure sensor and unwinding roller, the problems of uneven tension and inaccurate length measurement caused by inertial rotation of the yarn reel are solved, achieving high accuracy yarn coiling and uniform tension distribution.

CN222523875UActive Publication Date: 2025-02-25ANHUI XINFENGYANG WEAVING CO LTD
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Patent Information

Application Number
CN202421268386.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-25
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

When the existing yarn roll stops unwinding, the yarn will be loose due to inertia, and the tension distribution will be uneven, which will easily cause yarn to be wound and the yarn length measurement is inaccurate.

Method used

A knitted yarn retracting device is designed, including a retracting device, a tension detection assembly and an unrolling device. The yarn length is calculated by meter metering, and the central controller automatically stops the winding motor to ensure fixed length winding; use pressure sensor to detect the yarn tensioning force and adjust the deformation force of the extrusion spring; the yarn pair on the surface of the unwinding roller Press the wheel to squeeze to prevent the yarn from being distracted and increase friction, and avoid excessive inertial unwinding.

Benefits of technology

Improve the accuracy of yarn winding, ensure uniform distribution of yarn tension, avoid yarn wrapping, and more accurate measurement of yarn length.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses knitting yarn winding and unwinding equipment which comprises a base, a supporting plate is fixedly connected to the top of the base, a winding device is fixedly connected to the end, located on the supporting plate, of the top of the base, and a guide assembly is fixedly connected to the side, close to the winding device, of the supporting plate. A first guide wheel is arranged at the position, below the guide assembly, of the middle of the supporting plate, a second guide wheel is rotationally installed at the upper end of the other side of the supporting plate, and a tension degree detection assembly and an unwinding device are arranged on the other side of the winding device. According to the scheme, when the length counter calculates that the yarn wound on the surface of the winding roller reaches the calculated length, a signal is transmitted to the central controller, the central controller stops winding of the winding motor, winding is automatically stopped, the yarn winding precision is effectively improved, use is easy, the deformation strength of the extrusion spring is adjusted, and the yarn winding efficiency is improved. And the threshold value of the pressure sensor is adjusted, so that the pressure sensor can be suitable for detecting the tensity of yarns of different types and thicknesses.
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Description

Technical Field

[0001] The utility model relates to the technical field of yarn winding and unwinding, and more specifically, to a knitting yarn winding and unwinding device. Background Art

[0002] Yarn weaving is the process of weaving various yarn fibers into products of a certain fineness, such as weaving, rope making, thread making, knitting and embroidery. During the weaving process, the yarn will be placed and stored by winding it on the outside of the yarn tube, and then multiple groups of yarn tubes will be embedded in the wiring device, which not only stores the yarn but also facilitates the subsequent rotation of the yarn tube to unwind the yarn.

[0003] During the weaving process, the yarn is wound on a reel, and the unwinding of the yarn is achieved by connecting the rotating shaft of the servo motor with the rotating shaft of the reel. However, when the unwinding of the yarn on the reel stops, the reel will continue to rotate for a certain distance due to inertia driven by the servo motor, causing the yarn to loosen on the reel, resulting in uneven tension distribution of the yarn during the entire weaving process. When the unwinding is started again, the yarn is easily entangled. At the same time, the amount of yarn wound on the reel is also measured by observing and measuring the outer diameter of the take-up roller, and the yarn length measurement is inaccurate. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a knitting yarn winding and unwinding device to solve the problem that when the yarn on the existing reel stops unwinding, the reel will continue to rotate for a certain distance due to inertia under the drive of the servo motor, causing the yarn to loosen on the reel, resulting in uneven tension distribution of the yarn during the entire textile process. When the unwinding is started again, the yarn is easily entangled; at the same time, the amount of yarn wound on the reel is also measured by observing and measuring the outer diameter of the take-up roller, and the yarn length measurement is inaccurate.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a knitting yarn winding and unwinding device, comprising a base, the top of the base is fixedly connected to a support plate, the top of the base is located at one end of the support plate and is fixedly connected to a winding device, one side of the support plate close to the winding device is fixedly connected to a guide assembly, the middle part of the support plate is located below the guide assembly and a first guide wheel is arranged, the upper end of the other side of the support plate is rotatably mounted with a second guide wheel, the other side of the winding device is provided with a tension detection assembly and an unwinding device, the tension detection assembly is located above the unwinding device; the support A central controller and an operation panel are provided inside the support plate; the winding device includes a winding motor fixedly mounted on the side of the support plate, one side of the winding motor is fixedly connected to a rotating disk, the rotating disk is rotatably mounted on the side of the support plate, the side of the rotating disk is fixedly connected to a winding roller, a meter meter is installed on the side of the support plate, and the outer surface of the meter meter is in contact with the outer surface of the rotating disk, an electric telescopic rod is fixedly connected to the upper end of one side of the support plate, a support wheel is provided on one side of the electric telescopic rod, the outer surfaces of the winding roller and the support wheel are wound with a yarn body, and the meter meter is electrically connected to the central controller.

[0006] Wherein, the guide assembly includes a support rod, which is fixedly installed on one side of the support plate, one end of the support rod is fixedly connected to a positioning ring, and the side of the positioning ring close to the support wheel is fixedly connected to a guide spring, and the guide spring is movably sleeved on the outer surface of the yarn body.

[0007] Among them, the tension detection component includes a fixed frame, one end of the fixed frame is movably sleeved with a movable rod, one end of the movable rod is provided with an extrusion wheel, the other end of the movable rod is fixedly connected with a pushing block, one side of the pushing block is fixedly connected with an extrusion spring, one side of the extrusion spring is fixedly connected with a movable plate, and the pushing block and the movable plate are slidably installed inside the fixed frame.

[0008] Among them, the other end of the fixed frame is fixedly connected to the positioning frame, the side of the fixed frame away from the extrusion wheel is fixedly connected to the adjusting motor, the side of the adjusting motor is provided with a rotating screw rotatably installed inside the positioning frame, the outer surface of the rotating screw is threadedly connected to a movable frame, the movable frame is slidably installed on the outer surface of the positioning frame, one side of the movable frame is fixedly connected to a pressure sensor, the pressure sensor is slidably installed inside the fixed frame, and the pressure sensor and the adjusting motor are electrically connected to the central controller respectively.

[0009] Among them, the unwinding device includes an unwinding roller rotatably installed on the side of a support plate, the yarn body is wound and connected to the outer surface of the unwinding roller, a connecting frame is fixedly connected to one side of the support plate, an extrusion frame is movably sleeved inside the connecting frame, a socket plate is fixedly connected to the bottom of the extrusion frame, a pressing wheel is rotatably installed on the bottom of the socket plate, the pressing wheel is rollingly installed on the surface of the yarn body on the outer surface of the unwinding roller, and pressing springs are arranged on both sides of the extrusion frame between the connecting frames.

[0010] Technical effects and advantages of the utility model:

[0011] In the above scheme, the meter counter rotates, and the length of the wound yarn is calculated by the number of turns of the meter counter. The corresponding length of the yarn to be wound is set on the control panel. When the meter counter calculates that the yarn wound on the surface of the winding roller reaches the calculated length, the signal is transmitted to the central controller, and the central controller stops the winding motor to wind up. By automatically stopping the winding, the accuracy of the yarn winding is effectively increased, and it is simple to use.

[0012] The pressure generated by the pressure sensor will increase. When the pressure sensor reaches the set threshold, the signal will be transmitted to the central controller, and the central controller will control the adjustment motor to start the rotation of the screw. At this time, the movable frame moves inside the positioning frame and pushes the pressure sensor to move left and right, adjusting the deformation force of the extrusion spring, and then adjusting the threshold of the pressure sensor. When the threshold of the pressure sensor is large, it can be judged that the tension of the yarn body is large, so that it can adapt to the detection of the tension of yarns of different types and thicknesses;

[0013] The yarn on the surface of the unwinding roller squeezes the pressing wheel, causing the socket plate to push the squeezing frame and move upward, and utilizing the reaction of the pressing spring to make the yarn body fit onto the outer surface of the unwinding roller. On the one hand, this prevents the yarn from being scattered, and on the other hand, it increases the friction of the unwinding roller to avoid the winding motor suddenly stopping during the winding process, causing the unwinding roller to be affected by inertia and unwind naturally, thereby causing the yarn to be over-unwound. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a structural schematic diagram of a winding device of the utility model;

[0016] Figure 3 This is a schematic diagram of the guide assembly structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the tension detection component of the utility model;

[0018] Figure 5This is a schematic diagram of the structure of the unwinding device of the utility model;

[0019] Figure 6 It is a working process diagram of the utility model.

[0020] The accompanying drawings are marked as follows: 1, base; 2, winding device; 3, guide assembly; 4, first guide wheel; 5, second guide wheel; 6, tension detection assembly; 7, unwinding device; 21, support plate; 22, winding motor; 23, rotating disk; 24, winding roller; 25, meter; 26, electric telescopic rod; 27, support wheel; 28, yarn body; 31, support rod; 32, positioning ring; 33, guide spring; 61, fixed frame; 62, movable rod; 63, extrusion wheel; 64, pushing block; 65, extrusion spring; 66, movable plate; 67, pressure sensor; 68, movable frame; 69, rotating screw; 610, adjusting motor; 611, positioning frame; 71, unwinding roller; 72, connecting frame; 73, extrusion frame; 74, pressing spring; 75, socket plate; 76, pressing wheel. DETAILED DESCRIPTION

[0021] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0022] As attached Figure 1 To Attachment Figure 2 The embodiment of the utility model provides a knitting yarn winding and unwinding device, including a base 1, a support plate 21 is fixedly connected to the top of the base 1, a winding device 2 is fixedly connected to the top of the base 1 at one end of the support plate 21, a guide assembly 3 is fixedly connected to one side of the support plate 21 close to the winding device 2, a first guide wheel 4 is arranged below the guide assembly 3 in the middle of the support plate 21, a second guide wheel 5 is rotatably installed on the upper end of the other side of the support plate 21, a tension detection assembly 6 and an unwinding device 7 are arranged on the other side of the winding device 2, and the tension detection assembly 6 is located above the unwinding device 7; a central controller and an operation panel are arranged inside the support plate 21, and the central controller is: ST M32 single chip microcomputer; the winding device 2 includes a winding motor 22 fixedly installed on the side of the support plate 21, one side of the winding motor 22 is fixedly connected to a rotating disk 23, the rotating disk 23 is rotatably installed on the side of the support plate 21, the side of the rotating disk 23 is fixedly connected to a winding roller 24, the side of the support plate 21 is installed with a meter meter 25, the meter meter 25 is a Lanyin instrument Z96-F, and the outer surface of the meter meter 25 is in contact with the outer surface of the rotating disk 23, the upper end of one side of the support plate 21 is fixedly connected to an electric telescopic rod 26, one side of the electric telescopic rod 26 is provided with a support wheel 27, the outer surfaces of the winding roller 24 and the support wheel 27 are wound and connected with a yarn body 28, and the meter meter 25 is electrically connected to the central controller.

[0023] The rotation of the rotating disk 23 is used to control the rotation of the meter counter 25, and the length of the wound yarn is calculated by the number of revolutions of the meter counter 25. The corresponding length of the yarn to be wound is set on the control panel. When the meter counter 25 calculates that the yarn wound on the surface of the winding roller 24 reaches the calculated length, the signal is transmitted to the central controller, and the central controller stops the winding motor 22 for winding, thereby realizing fixed-length winding.

[0024] As attached Figure 3 As shown, the guide assembly 3 includes a support rod 31, which is fixedly installed on one side of the support plate 21, and one end of the support rod 31 is fixedly connected to a positioning ring 32, and the side of the positioning ring 32 close to the support wheel 27 is fixedly connected to a guide spring 33, and the guide spring 33 is movably sleeved on the outer surface of the yarn body 28. In the existing equipment, in order to make the yarn reel evenly, the electric telescopic rod 26 is started to control the support wheel 27 to reciprocate on one side of the winding roller 24, so that the yarn body 28 is evenly reeled on the left and right when it is reeled on the surface of the winding roller 24. When the yarn body 28 is pushed by the support wheel 27, when the distance of the yarn body 28 is far or the tension of the yarn body 28 is loose, it will cause the yarn body 28 to separate from the first guide wheel 4. The positioning ring 32 is used to position the end of the yarn close to the first guide wheel 4 to prevent the yarn body 28 from separating from the outer surface of the first guide wheel 4. At the same time, the guide spring 33 is used to guide the yarn body 28 active on the surface of the support wheel 27.

[0025] As attached Figure 4 As shown, the tension detection component 6 includes a fixed frame 61, one end of the fixed frame 61 is movably sleeved with a movable rod 62, one end of the movable rod 62 is provided with an extrusion wheel 63, the other end of the movable rod 62 is fixedly connected with a push block 64, one side of the push block 64 is fixedly connected with an extrusion spring 65, one side of the extrusion spring 65 is fixedly connected with a movable plate 66, and the push block 64 and the movable plate 66 are slidably installed inside the fixed frame 61.

[0026] Among them, the other end of the fixed frame 61 is fixedly connected to the positioning frame 611, and the side of the fixed frame 61 away from the extrusion wheel 63 is fixedly connected to the adjusting motor 610. The side of the adjusting motor 610 is provided with a rotating screw 69 rotatably installed inside the positioning frame 611. The outer surface of the rotating screw 69 is threadedly connected to the movable frame 68. The movable frame 68 is slidably installed on the outer surface of the positioning frame 611. One side of the movable frame 68 is fixedly connected to a pressure sensor 67, and the pressure sensor 67 is Siemens 7MF1567. The pressure sensor 67 is slidably installed inside the fixed frame 61. The pressure sensor 67 and the adjusting motor 610 are electrically connected to the central controller respectively.

[0027] The pressure sensor 67 is used to detect the tension on the squeezing wheel 63, and the position of the pressure sensor 67 inside the fixed frame 61 is adjusted by the central controller to detect the tension of the entire yarn.

[0028] As attached Figure 5 As shown, the unwinding device 7 includes an unwinding roller 71 rotatably mounted on the side of the support plate 21, the yarn body 28 is wound and connected to the outer surface of the unwinding roller 71, a connecting frame 72 is fixedly connected to one side of the support plate 21, an extrusion frame 73 is movably sleeved inside the connecting frame 72, a sleeve plate 75 is fixedly connected to the bottom of the extrusion frame 73, a pressing wheel 76 is rotatably mounted on the bottom of the sleeve plate 75, and the pressing wheel 76 is rollingly mounted on the surface of the yarn body 28 on the outer surface of the unwinding roller 71, and both sides of the extrusion frame 73 are located at the connecting A pressing spring 74 is arranged between the frames 72. The yarn on the surface of the unwinding roller 71 squeezes the pressing wheel 76, so that the socket plate 75 pushes the squeezing frame 73 and moves upward, and utilizes the reaction of the pressing spring 74 to make the yarn body 28 fit against the outer surface of the unwinding roller 71. On the one hand, it prevents the yarn from being scattered, and on the other hand, it increases the friction of the rotation of the unwinding roller 71 to avoid the sudden stop of the winding motor 22 during the winding process, causing the unwinding roller 71 to be affected by inertia and naturally unwind, thereby causing excessive unwinding of the yarn.

[0029] The working process of the utility model is as follows:

[0030] When in use, the yarn body 28 on the unwinding roller 71 passes through the side of the squeezing wheel 63, from the outer surface of the second guide wheel 5, through the bottom of the first guide wheel 4 and the inside of the guide spring 33, and is wound from the top of the support wheel 27 to the outer surface of the winding roller 24. At this time, the winding motor 22 controls the rotating disk 23 and the winding roller 24 to rotate, so that the winding roller 24 winds up the yarn body 28;

[0031] At this time, the meter counter 25 rotates, and the length of the wound yarn is calculated by the number of turns of the meter counter 25. The corresponding length of the yarn to be wound is set on the control panel. When the meter counter 25 calculates that the yarn wound on the surface of the winding roller 24 reaches the calculated length, the signal is transmitted to the central controller, and the central controller stops the winding motor 22 from winding, so that the winding roller 24 can be wound at a fixed length.

[0032] In the existing equipment, in order to make the yarn winding even, the electric telescopic rod 26 is started to control the support wheel 27 to reciprocate on one side of the winding roller 24, so that the yarn body 28 is wound on the surface of the winding roller 24, and the yarn body 28 is wound evenly on the left and right. When the yarn body 28 is pushed by the support wheel 27, when the yarn body 28 is far away or the tension of the yarn body 28 is loose, it will cause the yarn body 28 to separate from the first guide wheel 4. The positioning ring 32 is used to position the end of the yarn close to the first guide wheel 4 to prevent the yarn body 28 from separating from the outer surface of the first guide wheel 4. At the same time, the guide spring 33 is used to guide the yarn body 28 moving on the surface of the support wheel 27.

[0033] When the tension of the yarn body 28 is high, the pressure generated by the pressure sensor 67 will increase. When the pressure sensor 67 reaches the set threshold, the signal will be transmitted to the central controller, and the central controller will control the adjustment motor 610 to start the rotation of the screw 69. At this time, the movable frame 68 moves inside the positioning frame 611 and pushes the pressure sensor 67 to move left and right, adjust the deformation force of the extrusion spring 65, and then adjust the threshold value of the pressure sensor 67. When the threshold value of the pressure sensor 67 is large, it can be judged that the tension of the yarn body 28 is large.

[0034] The yarn on the surface of the unwinding roller 71 squeezes the pressing wheel 76, causing the socket plate 75 to push the squeezing frame 73 and move upward, and utilizing the reaction of the pressing spring 74 to make the yarn body 28 fit against the outer surface of the unwinding roller 71. On the one hand, this prevents the yarn from being scattered, and on the other hand, it increases the friction of the rotation of the unwinding roller 71 to avoid the sudden stop of the winding motor 22 during the winding process, causing the unwinding roller 71 to be affected by inertia and unwind naturally, thereby causing excessive unwinding of the yarn.

[0035] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0036] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0037] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A knitting yarn winding and unwinding device, comprising a base (1), the top of which is fixedly connected to a support plate (21), characterized in that: The top of the base (1) is located at one end of the support plate (21) and is fixedly connected to a winding device (2); one side of the support plate (21) close to the winding device (2) is fixedly connected to a guide assembly (3); a middle part of the support plate (21) is located below the guide assembly (3) and is provided with a first guide wheel (4); an upper end of the other side of the support plate (21) is rotatably mounted with a second guide wheel (5); a tension detection assembly (6) and an unwinding device (7) are provided on the other side of the winding device (2); the tension detection assembly (6) is located above the unwinding device (7); The support plate (21) is provided with a central controller and an operation panel inside; The winding device (2) comprises a winding motor (22) fixedly mounted on the side of a support plate (21); a rotating disk (23) is fixedly connected to one side of the winding motor (22); the rotating disk (23) is rotatably mounted on the side of the support plate (21); a winding roller (24) is fixedly connected to the side of the rotating disk (23); a meter (25) is mounted on the side of the support plate (21); and the outer surface of the meter (25) is in contact with the outer surface of the rotating disk (23); an electric telescopic rod (26) is fixedly connected to the upper end of one side of the support plate (21); a support wheel (27) is provided on one side of the electric telescopic rod (26); a yarn body (28) is wound around the outer surfaces of the winding roller (24) and the support wheel (27); and the meter (25) is electrically connected to a central controller.

2. The knitting yarn winding and unwinding device according to claim 1, characterized in that: The guide assembly (3) comprises a support rod (31), wherein the support rod (31) is fixedly mounted on one side of the support plate (21), one end of the support rod (31) is fixedly connected to a positioning ring (32), and a side of the positioning ring (32) close to the support wheel (27) is fixedly connected to a guide spring (33), and the guide spring (33) is movably sleeved on the outer surface of the yarn body (28).

3. The knitting yarn winding and unwinding device according to claim 1, characterized in that: The tension detection component (6) comprises a fixed frame (61), one end of the fixed frame (61) is movably sleeved with a movable rod (62), one end of the movable rod (62) is provided with an extrusion wheel (63), the other end of the movable rod (62) is fixedly connected with a push block (64), one side of the push block (64) is fixedly connected with an extrusion spring (65), one side of the extrusion spring (65) is fixedly connected with a movable plate (66), and the push block (64) and the movable plate (66) are slidably mounted inside the fixed frame (61).

4. The knitting yarn winding and unwinding device according to claim 3, characterized in that: The other end of the fixed frame (61) is fixedly connected to a positioning frame (611), and the side of the fixed frame (61) away from the extrusion wheel (63) is fixedly connected to an adjusting motor (610). The side of the adjusting motor (610) is provided with a rotating screw (69) rotatably mounted inside the positioning frame (611). The outer surface of the rotating screw (69) is threadedly connected to a movable frame (68). The movable frame (68) is slidably mounted on the outer surface of the positioning frame (611). One side of the movable frame (68) is fixedly connected to a pressure sensor (67). The pressure sensor (67) is slidably mounted inside the fixed frame (61). The pressure sensor (67) and the adjusting motor (610) are electrically connected to the central controller respectively.

5. The knitting yarn winding and unwinding device according to claim 1, characterized in that: The unwinding device (7) comprises an unwinding roller (71) rotatably mounted on the side of a support plate (21); the yarn body (28) is wound and connected to the outer surface of the unwinding roller (71); a connecting frame (72) is fixedly connected to one side of the support plate (21); an extrusion frame (73) is movably sleeved inside the connecting frame (72); a sleeve plate (75) is fixedly connected to the bottom of the extrusion frame (73); a pressing wheel (76) is rotatably mounted on the bottom of the sleeve plate (75); the pressing wheel (76) is rollingly mounted on the surface of the yarn body (28) on the outer surface of the unwinding roller (71); and pressing springs (74) are arranged on both sides of the extrusion frame (73) between the connecting frame (72).