Irregular strip prism coating tool
By designing an irregular long prism coating tool including a servo motor, rotating rod, gear and moving plate, the problem of prisms that may move or shake during the coating process in the prior art is solved, and the uniformity of the coating layer is achieved and The consistency of thickness improves the coating quality.
Patent Information
- Application Number
- CN202421342302.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing irregular long prism coating tooling lacks an effective fixing mechanism during use, which causes the prism to move or shake during the coating process, resulting in uneven coating layer or inconsistent thickness, affecting the coating quality and final product quality.
An irregular long prism coating tooling including a workbench, a T-plate, a fixed plate, a U-shaped block, a servo motor, a rotating rod, a gear and a moving plate is designed. The servo motor drives the rotating rod and gear, and cooperates with the fixing mechanism of the moving plate sliding along the slide rod and pressing the plate to ensure that the prism does not deviate and stabilize during the coating process.
It effectively avoids the offset and shaking of the prism during the coating process, improves the uniformity and thickness consistency of the coating layer, thereby improving the coating quality and the performance of the final product.
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Figure CN222524658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating processing, in particular to an irregular long strip prism coating tool. Background Art
[0002] The irregular long prism coating tooling is a special equipment used to coat prisms. It is mainly used in the fields of optical components and laser devices. The irregular long prism coating tooling is usually customized and designed and manufactured according to specific coating requirements and prism shapes. It may be made of materials with excellent corrosion resistance and high flatness, such as stainless steel and aluminum alloy.
[0003] Irregular long prism coating tooling can play a role in many different usage scenarios, especially in the manufacturing process of optical components and laser devices. It is usually necessary to coat a specific thin film on the surface of these prisms to change their optical properties or improve their durability.
[0004] The existing irregular long prism coating tooling is composed of a base, a vacuum chamber, a vacuum pump, a guide column and a pressure plate. However, the current coating tooling does not have a good fixing mechanism support during use. The prism may move or shake during the coating process, resulting in uneven coating layer or inconsistent thickness. This will affect the coating quality and the quality of the final product. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an irregular long prism coating tooling, which aims to improve the existing coating tooling in the prior art. The current coating tooling does not have a good fixing mechanism support during use, and the prism may move or shake during the coating process, resulting in uneven coating layer or inconsistent thickness. This will affect the coating quality and the quality of the final product.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an irregular long prism coating tooling, comprising a workbench, the front and rear sides of the top end of the workbench are fixedly connected to a T-shaped plate, the top ends of the T-shaped plates are fixedly connected to adjacent fixed plates, the outward side of the fixed plates are fixedly connected to a U-shaped block, the inner side of the U-shaped block is fixedly connected to a servo motor 2, the output end of the servo motor 2 observes the corresponding fixed plate and is fixedly connected to a rotating rod 1, the inward side of the rotating rod 1 is rotatably connected to a rotating plate, the inward bottom end of the rotating plate is rotatably connected to a gear 1, the outer wall of the gear 1 is meshedly connected to a gear 2, the outward top end of the rotating plate is rotatably connected to a rotating rod 2, and the outward side of the rotating rod 2 is rotatably connected to a moving plate, the front and rear sides of the top end of the fixed plate are fixedly connected to sliding rods, the left and right sides of the moving plate are fixedly connected to pressing plates, and the outer wall of the workbench is provided with a replacement mechanism, the function of the replacement mechanism is to replace damaged grinding tools.
[0007] As a further description of the above technical solution:
[0008] The replacement mechanism comprises an elongated slot, the inner side of the elongated slot is opened at the front and rear sides of the workbench, a telescopic rod is fixedly connected to the inner right side of the elongated slot, the output end of the telescopic rod is fixedly connected to a U-shaped plate, the top end of the U-shaped plate is fixedly connected to an L-shaped plate, the inner side of the L-shaped plate is fixedly connected to a servo motor 1, the output end of the servo motor 1 observes the top end of the U-shaped plate and is fixedly connected to a rotating rod, a threaded hole is opened at the bottom end of the rotating rod, a rotating column is threadedly connected to the inner side of the threaded hole, a clamping hole is opened on the outer wall of the rotating column and the rotating rod, adjacent clamping holes are clamped with buckles, a steel bar is attached to the outer wall of the buckle, a bolt is threadedly connected to the right side of the steel bar, and a grinding plate is fixedly connected to the bottom end of the rotating column.
[0009] As a further description of the above technical solution:
[0010] The left and right sides of the bottom end of the workbench are fixedly connected with L-support frames, and the bottom ends of the L-support frames are fixedly connected with bottom plates between adjacent bottom ends.
[0011] As a further description of the above technical solution:
[0012] The top ends of the L-shaped support frames are fixedly connected with lighting lamps, and the left ends of the L-shaped support frames on the left are fixedly connected with batteries.
[0013] As a further description of the above technical solution:
[0014] A long strip is fixedly connected between the top ends of the two adjacent sliding rods, and the outer wall of the sliding rod is slidably connected to the inner side of the moving plate.
[0015] As a further description of the above technical solution:
[0016] A placement groove is provided in the middle of the top of the workbench, and fluorescent plates are fixedly connected to the left and right sides of the top of the workbench.
[0017] As a further description of the above technical solution:
[0018] The right end of the L-support frame on the right side is fixedly connected with a controller, and the controller is electrically connected to the lighting lamp, the battery, the telescopic rod, the servo motor 2 and the servo motor 1 respectively.
[0019] As a further description of the above technical solution:
[0020] The bottom end of the pressing plate is fixedly connected with an anti-skid plate, and the two anti-skid plates are asymmetrically designed.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the long prism coating is placed in the placement groove, and then the servo motor 2 connected to the U-shaped block is started, the rotating plate is cooperated to rotate the rotating rod 2, the gear 2 and the gear 1, and the moving plate is cooperated to slide downward along the sliding rod, and the pressing plate and the anti-slip plate are pressed and fixed at the same time, thereby avoiding the deviation and shaking during the processing of the long prism coating, improving the processing efficiency of the long prism coating, and meeting the needs of users.
[0023] 2. In the utility model, the steel bar is tightened or loosened by twisting the bolt, and then the buckles are taken out from the inner side of the clamping holes respectively. At this time, the rotating column is twisted to cooperate with the threaded hole opened on the inner side of the rotating rod to remove it, thereby ensuring that the worn grinding plate can be replaced quickly, avoiding affecting the processing efficiency and improving the performance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A front-side stereoscopic view of a workbench of an irregular long prism coating tooling proposed by the utility model;
[0025] Figure 2 This is a disassembled diagram of the fixing plate structure of an irregular long prism coating tooling proposed by the utility model;
[0026] Figure 3 This is a disassembled display diagram of the U-shaped plate structure of an irregular long prism coating tooling proposed by the utility model;
[0027] Figure 4 This is a structural diagram of an L-support frame of an irregular long prism coating tooling proposed by the utility model.
[0028] Legend:
[0029] 1. Workbench; 2. Replacement mechanism; 201. U-shaped plate; 202. Rotating rod; 203. L-shaped plate; 204. Servo motor one; 205. Threaded hole; 206. Buckle; 207. Clamp hole; 208. Grinding plate; 209. Rotating column; 210. Steel bar; 211. Bolt; 212. Telescopic rod; 213. Long slot; 3. Fluorescent plate; 4. Sliding rod; 5. Placement slot; 6. L support frame; 7. Bottom plate; 8. Illumination lamp; 9. Controller; 10. Moving plate; 11. Pressing plate; 12. Anti-skid plate; 13. U-shaped block; 14. Servo motor two; 15. Fixed plate; 16. T-shaped plate; 17. Rotating rod one; 18. Rotating plate; 19. Gear one; 20. Gear two; 21. Rotating rod two; 22. Long strip; 23. Battery. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Please see attached Figure 1 - Attachment Figure 2 The utility model provides an embodiment: an irregular long prism coating tool, including a workbench 1, the front and rear sides of the top of the workbench 1 are fixedly connected with a T-shaped plate 16, the top of the T-shaped plate 16 is fixedly connected with a fixed plate 15, the outer side of the fixed plate 15 is fixedly connected with a U-shaped block 13, the inner side of the U-shaped block 13 is fixedly connected with a servo motor 2 14, the output end of the servo motor 2 14 observes the corresponding fixed plate 15 and is fixedly connected with a rotating rod 17, the inner side of the rotating rod 17 is rotatably connected with a rotating plate 18, and the bottom end of the inner side of the rotating plate 18 is rotated. The outer wall of the gear 19 is meshed with the gear 20, the top of the rotating plate 18 is rotatably connected to the rotating rod 21, and the rotating rod 21 is rotatably connected to the outer side of the moving plate 10. The front and rear sides of the top of the fixed plate 15 are fixedly connected to the slide bar 4, and the left and right sides of the moving plate 10 are fixedly connected to the pressing plate 11. The outer wall of the workbench 1 is provided with a replacement mechanism 2, and the function of the replacement mechanism 2 is to replace the damaged grinding tools. The top of the L support frame 6 is fixedly connected to the lighting lamp 8, and the left end of the left L support frame 6 is fixedly connected to the battery 23;
[0032] Specifically, through the outer side of the fixed plate 15, we can see the existence of U-shaped blocks 13. These U-shaped blocks 13 not only play the role of fixing and supporting, but more importantly, they are equipped with servo motors 2 14. Servo motor 2 14, as a high-precision power source, provides accurate power output for the entire mechanism, and the rotating rod 1 17 is rotationally connected to the rotating plate 18 in some way. In this way, when the servo motor 2 14 is started, the rotating plate 18 will also rotate accordingly with the rotation of the rotating rod 1 17, so that the rotation of the rotating plate 18 can be accurately transmitted to the gear 2 20, thereby realizing the transmission and conversion of power, and also ensuring the stability and linearity of the moving plate 10 during the movement process.
[0033] Please see attached Figure 3 The replacement mechanism 2 includes an elongated slot 213, the inner side of the elongated slot 213 is opened at the front and rear sides of the workbench 1, the inner right side of the elongated slot 213 is fixedly connected to a telescopic rod 212, the output end of the telescopic rod 212 is fixedly connected to a U-shaped plate 201, the top of the U-shaped plate 201 is fixedly connected to an L-shaped plate 203, the inner side of the L-shaped plate 203 is fixedly connected to a servo motor 204, the output end of the servo motor 204 observes the top of the U-shaped plate 201 and is fixedly connected to a rotating rod 202, and the bottom end of the rotating rod 202 is opened Threaded hole 205, the inner side of threaded hole 205 is threadedly connected with rotating column 209, the outer wall of rotating column 209 and rotating rod 202 are provided with clamping hole 207, the adjacent clamping holes 207 are clamped with buckles 206, the outer wall of buckle 206 is fitted with steel bar 210, the right side of steel bar 210 is threadedly connected with bolt 211, the bottom end of rotating column 209 is fixedly connected with grinding plate 208, the left and right sides of the bottom end of workbench 1 are fixedly connected with L support frame 6, the bottom end of L support frame 6 is fixedly connected with bottom plate 7 between the adjacent bottom ends;
[0034] Specifically, the long slot 213 is used as a container or support structure, and a telescopic rod 212 is fixedly connected to the right side of the inside thereof. The top of the U-shaped plate 201 is fixedly connected to an L-shaped plate 203. The L-shaped plate 203 provides additional support and installation space with its unique shape. The positions and numbers of these clamping holes 207 are accurately calculated to ensure that the use with the buckle 206 can achieve the best effect. The buckle 206 is a small device that can be inserted and fixed in the clamping hole 207, and is used to fix the relative position of the rotating column 209 and the rotating rod 202. The addition of the steel bar 210 not only increases the strength of the buckle 206, but also improves the stability of the entire structure.
[0035] Please see attached Figure 2 - Attachment Figure 4, a long strip 22 is fixedly connected between the tops of the two sliding bars 4, the outer wall of the sliding bar 4 is slidably connected to the inner side of the moving plate 10, a placement slot 5 is opened in the middle of the top of the workbench 1, and the left and right sides of the top of the workbench 1 are fixedly connected with fluorescent plates 3, and the right end of the right L support frame 6 is fixedly connected with a controller 9, and the controller 9 is respectively electrically connected to the lighting lamp 8, the battery 23, the telescopic rod 212, the servo motor 2 14 and the servo motor 1 204, and the bottom end of the pressing plate 11 is fixedly connected with an anti-slip plate 12, and the two anti-slip plates 12 adopt an asymmetric design;
[0036] Specifically, the slide rod 4 is used as a key component in the entire mechanical structure, and its outer wall forms a sliding connection with the inner side of the movable plate 10. This design ensures that the movable plate 10 can slide smoothly along the slide rod 4, and the size and shape of the placement groove 5. The fluorescent plate 3 may be made of high-brightness fluorescent material, which can emit bright light in a dim light environment, providing users with clear visual guidance and customization according to specific needs to ensure that objects can be stably placed therein, and it is also convenient for subsequent processing or operation.
[0037] Working principle: When it is necessary to process the long prism coating, first put the long prism coating into the placement groove 5 opened on the workbench 1, then start the servo motor 2 14 fixedly connected to the U-shaped block 13, and drive the rotating rod 17, and then cooperate with the rotating plate 18 to rotate the rotating rod 21, gear 2 20 and gear 1 19 at the same time, when one side of the anti-slide plate 12 rotates downward, cooperate with the moving plate 10 to slide downward along the outer wall of the slide bar 4, and at the same time, the pressing plate 11 cooperates with the anti-slide plate 12 to press and fix the long prism coating:
[0038] After that, first twist the bolt 211 to tighten the steel bar 210, and then remove the buckle 206 from the inner side of the clamping hole 207. At this time, twist the rotating column 209 to remove it from the threaded hole 205 opened on the inner side of the rotating rod 202, so as to ensure that the worn grinding plate 208 can be replaced quickly.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An irregular long prism coating tool, comprising a workbench (1), characterized in that: The front and rear sides of the top of the workbench (1) are fixedly connected to T-shaped plates (16), the tops of the T-shaped plates (16) are fixedly connected to fixed plates (15) adjacent to each other, the outward side of the fixed plates (15) are fixedly connected to U-shaped blocks (13), the inner side of the U-shaped blocks (13) are fixedly connected to servo motor 2 (14), the output end of the servo motor 2 (14) is connected to the corresponding fixed plate (15) and is fixedly connected to a rotating rod 1 (17), the inward side of the rotating rod 1 (17) is rotatably connected to a rotating plate (18), the inward side of the rotating plate (18) is bottomed out. The end is rotatably connected to a gear one (19), the outer wall of the gear one (19) is meshingly connected to a gear two (20), the top end of the rotating plate (18) on the outward side is rotatably connected to a rotating rod two (21), and the outer side of the rotating rod two (21) is rotatably connected to a movable plate (10). The front and rear sides of the top of the fixed plate (15) are fixedly connected to sliding rods (4), and the left and right sides of the movable plate (10) are fixedly connected to pressing plates (11). The outer wall of the workbench (1) is provided with a replacement mechanism (2), and the function of the replacement mechanism (2) is to replace damaged grinding tools.
2. The irregular long prism coating tool according to claim 1, characterized in that: The replacement mechanism (2) comprises an elongated slot (213), the inner side of which is opened at the front and rear sides of the workbench (1), a telescopic rod (212) is fixedly connected to the right side of the inner side of the elongated slot (213), an output end of the telescopic rod (212) is fixedly connected to a U-shaped plate (201), a top end of the U-shaped plate (201) is fixedly connected to an L-shaped plate (203), a servo motor (204) is fixedly connected to the inner side of the L-shaped plate (203), and an output end of the servo motor (204) is fixedly connected to the top end of the U-shaped plate (201). A rotating rod (202) is connected, a threaded hole (205) is provided at the bottom end of the rotating rod (202), a rotating column (209) is threadedly connected to the inner side of the threaded hole (205), the outer walls of the rotating column (209) and the rotating rod (202) are provided with clamping holes (207), the adjacent clamping holes (207) are clamped with buckles (206), the outer wall of the buckle (206) is fitted with a steel bar (210), the right side of the steel bar (210) is threadedly connected with a bolt (211), and the bottom end of the rotating column (209) is fixedly connected with a grinding plate (208).
3. The irregular long prism coating tool according to claim 1, characterized in that: The left and right sides of the bottom end of the workbench (1) are fixedly connected to L-support frames (6), and the bottom ends of the L-support frames (6) are fixedly connected to bottom plates (7) adjacent to each other.
4. The irregular long prism coating tool according to claim 3, characterized in that: The top end of each of the L-shaped support frames (6) is fixedly connected to a lighting lamp (8), and the left end of the left L-shaped support frame (6) is fixedly connected to a storage battery (23).
5. The irregular long prism coating tool according to claim 1, characterized in that: A long strip (22) is fixedly connected between the top ends of the two adjacent sliding rods (4), and the outer wall of the sliding rod (4) is slidably connected to the inner side of the moving plate (10).
6. The irregular long prism coating tool according to claim 1, characterized in that: A placement groove (5) is provided in the middle of the top of the workbench (1), and fluorescent plates (3) are fixedly connected to the left and right sides of the top of the workbench (1).
7. The irregular long prism coating tool according to claim 3, characterized in that: The right end of the L-shaped support frame (6) on the right side is fixedly connected to a controller (9), and the controller (9) is electrically connected to the lighting lamp (8), the battery (23), the telescopic rod (212), the servo motor 2 (14) and the servo motor 1 (204) respectively.
8. The irregular long prism coating tool according to claim 1, characterized in that: The bottom end of the pressing plate (11) is fixedly connected to an anti-slide plate (12), and the two anti-slide plates (12) are of asymmetrical design.