Electroplating device for FFC wire harness processing
By using sponge brush rollers and hot bellows in the electroplating device for FFC wire harness processing, the automatic cleaning of the electroplating solution on the wiring surface is achieved, and the problems of low cleaning efficiency and high labor intensity in the existing technology are solved, and production is improved efficiency.
Patent Information
- Application Number
- CN202421334130.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
After the electroplating tank of the existing FFC cable is completed, the electroplating solution needs to be manually cleaned on the surface of the cable, which is relatively low in cleaning efficiency and increases labor intensity.
An electroplating device for FFC wire harness processing is designed, using the structures such as sponge brush rollers, exhaust ports, air ducts and hot airboxes to cooperate with each other, and the exhaust gas is heated through the exhaust fan, and the sponge brush roller exhaust ports dry the wiring surface. and clean, reducing manual intervention.
It improves the cleaning efficiency of the electroplating solution on the wiring surface, reduces the labor intensity of manual cleaning, realizes automatic cleaning, and improves production efficiency.
Smart Images

Figure CN222524718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating devices, in particular to an electroplating device for FFC wire harness processing. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process of using electrolysis to attach a layer of metal film to the surface of metal or other material parts, thereby preventing metal oxidation such as rust, improving wear resistance, conductivity, reflectivity, corrosion resistance, etc., and enhancing aesthetics.
[0003] In the process of processing FFC wiring harness, an electroplating device is needed to electroplate the FFC wiring harness. Chinese patent announcement number: CN212713794U. The utility model discloses an electroplating tank for FFC wiring harness, including an electroplating box and a cover. The electroplating box is provided with an electroplating pool for immersing the FFC wiring harness. One side of the upper end surface of the electroplating box is hinged with a group of covers for enclosing the electroplating pool through two groups of symmetrically arranged hinges. Both sides of the closed box body composed of the electroplating box and the cover are provided with through holes connecting the electroplating pool. A group of barrier nets are installed at the bottom end of the electroplating pool, and four groups of belt holding rollers are symmetrically installed in the electroplating pool. The axes of the four groups of belt holding rollers are parallel to each other, and the belt holding rollers are movably connected to the electroplating box. The two groups of belt holding rollers on both sides are installed on the side of the electroplating pool close to the barrier net, and the two middle groups of belt holding rollers are installed on the side of the electroplating pool away from the barrier net. The electroplating tank for the FFC cable arrangement has a reasonable structure, is used for arranging the cables in the electroplating box, improves the electroplating effect, and has high practical value.
[0004] In the above technology, although the FFC cable electroplating device can improve the electroplating effect, the surface of the cable will be adhered to the plating liquid after the electroplating is completed, and the plating liquid on the surface of the cable needs to be manually cleaned, which has low cleaning efficiency and increases labor intensity.
[0005] Therefore, an electroplating device for FFC harness processing is proposed to solve the above problems. Utility Model Content
[0006] In order to make up for the above shortcomings, the utility model provides an electroplating device for FFC wiring harness processing, aiming to improve the problems of low cleaning efficiency and increased labor intensity of the existing electroplating tank for FFC wiring harnesses.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] An electroplating device for FFC harness processing, comprising an electroplating box, a cover plate hingedly connected to the back of the electroplating box by a hinge, a drying box fixedly connected to the left side of the cover plate, a motor fixedly installed on the top of the drying box, sponge brush rollers movably connected to both sides of the drying box, an exhaust port is provided on the surface of the sponge brush roller, the back of the sponge brush roller penetrates to the back of the drying box, a synchronous wheel is fixedly connected to the surface of the sponge brush roller and the surface of the motor output shaft, a synchronous belt is transmission-connected to the surface of the synchronous wheel, and the drying box is provided with a plurality of sponge brush rollers. A dehumidification sponge is fixedly connected to the bottom of the wall, an induced draft box is fixedly connected to the inside of the cover plate, the top of the induced draft box passes through the top of the cover plate, the left side of the induced draft box is connected to an exhaust fan through an air duct, the output end of the exhaust fan is connected to a hot air box through an air duct, a heating rod is fixedly connected to the inside of the hot air box, the top and bottom of the back of the hot air box are both connected to induced draft ducts, the side of the induced draft duct away from the hot air box is sleeved on the surface of the sponge brush roller, a filter assembly is provided on the top of the cover plate, and a support assembly is provided on the top of the cover plate;
[0009] As a further description of the above technical solution:
[0010] The filter assembly comprises a filter box, the filter box is fixedly connected to the top of the cover plate, a push-pull plate is fixedly installed on the front of the filter box by bolts, the back of the push-pull plate extends to the inside of the filter box, an activated carbon filter plate is arranged inside the filter box, a filter cotton plate is arranged on the left side of the activated carbon filter plate, the activated carbon filter plate and the front of the filter cotton plate are fixedly installed on the back of the push-pull plate, and both ends of the filter box are connected to the surface of the exhaust fan and the induced draft box through the air duct;
[0011] As a further description of the above technical solution:
[0012] The support assembly includes a support plate, the support plate is fixedly connected to the top of the cover plate, and the surface of the air duct is fixedly connected to the inner wall of the support plate;
[0013] As a further description of the above technical solution:
[0014] A sealing ring is sleeved on the surface of the sponge brush roller, the inner wall of the sealing ring contacts the surface of the sponge brush roller, and the surface of the sealing ring is fixedly connected to the inner wall of the air duct;
[0015] As a further description of the above technical solution:
[0016] The front side and the rear side of the top of the drying box are both fixedly connected with reinforcing ribs, and the right side of the reinforcing ribs is fixedly connected to the left side of the cover plate;
[0017] As a further description of the above technical solution:
[0018] The surface of the hot air box is fixedly connected with heat insulation cotton;
[0019] As a further description of the above technical solution:
[0020] The electroplating box is inlaid with a transparent observation plate;
[0021] As a further description of the above technical solution:
[0022] A flap is fixedly connected to the front side of the cover plate.
[0023] The utility model has the following beneficial effects:
[0024] 1. In the utility model, through the mutual cooperation of structures such as the sponge brush roller, the exhaust port, the induced air duct and the hot air box, the exhaust fan sends the filtered exhaust gas into the hot air box for heating, and the heated exhaust gas enters the interior of the sponge brush roller. The sponge brush roller discharges the heated exhaust gas through the exhaust port on the surface and dries the surface of the cable. At the same time, the sponge brush roller cleans the electroplating liquid on the surface of the cable. There is no need to manually clean the electroplating liquid on the surface of the cable, and the cleaning efficiency is high and the labor intensity is low.
[0025] 2. In the utility model, with the cooperation of the filter box, the push-pull plate, the activated carbon filter plate and the filter cotton plate structure, the waste gas generated by the wiring after electroplating can be purified and filtered to prevent the staff from inhaling the waste gas into the body and causing damage to the body. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a three-dimensional schematic diagram of an electroplating device for FFC harness processing proposed by the utility model;
[0027] Figure 2 This is a front cross-sectional view of a hot air box of an electroplating device for FFC wire harness processing proposed by the utility model;
[0028] Figure 3 A three-dimensional diagram of a synchronous belt of an electroplating device for FFC harness processing proposed by the utility model;
[0029] Figure 4 This is a top perspective sectional view of a drying box of an electroplating device for FFC harness processing proposed by the utility model;
[0030] Figure 5 A three-dimensional diagram of a sponge brush roller of an electroplating device for FFC harness processing proposed by the utility model;
[0031] Figure 6 This is a three-dimensional diagram of a push-pull plate of an electroplating device for FFC wire harness processing proposed by the utility model.
[0032] Legend:
[0033] 1. Electroplating box; 2. Cover plate; 3. Drying box; 4. Motor; 5. Sponge brush roller; 6. Exhaust port; 7. Synchronous wheel; 8. Synchronous belt; 9. Dehumidification sponge; 10. Draft box; 11. Exhaust fan; 12. Hot air box; 13. Heating rod; 14. Draft duct; 15. Filter box; 16. Push-pull plate; 17. Activated carbon filter plate; 18. Filter cotton plate; 19. Support plate; 20. Sealing ring; 21. Reinforcement rib; 22. Insulation cotton; 23. Transparent observation plate; 24. Flip plate. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] Reference Figure 1-3 The utility model provides an embodiment: an electroplating device for FFC harness processing, comprising an electroplating box 1, a cover plate 2 is hingedly connected to the back of the electroplating box 1 through a hinge, and a flap 24 is fixedly connected to the front of the cover plate 2. By setting the flap 24, it is convenient for the user to quickly open the cover plate 2, avoiding the situation that the user cannot quickly open the cover plate 2. The left side of the cover plate 2 is fixedly connected to a drying box 3, and the front and rear sides of the top of the drying box 3 are fixedly connected to reinforcing ribs 21. The right side of the reinforcing rib 21 is fixedly connected to the left side of the cover plate 2. By setting the reinforcing rib 21, the space between the drying box 3 and the cover plate 2 can be increased. The connection strength is to prevent the connection between the drying box 3 and the cover plate 2 from breaking. A motor 4 is fixedly installed on the top of the drying box 3. Both sides of the drying box 3 are movably connected with sponge brush rollers 5. A sealing ring 20 is sleeved on the surface of the sponge brush roller 5. The inner wall of the sealing ring 20 contacts the surface of the sponge brush roller 5. The surface of the sealing ring 20 is fixedly connected to the inner wall of the air duct 14. By providing the sealing ring 20, the gap between the air duct 14 and the sponge brush roller 5 can be sealed to prevent hot air from leaking from the gap between the air duct 14 and the sponge brush roller 5. An exhaust port 6 is opened on the surface of the sponge brush roller 5.
[0036] Reference Figure 1-3The back of the sponge brush roller 5 penetrates to the back of the drying box 3, the surface of the sponge brush roller 5 and the surface of the output shaft of the motor 4 are fixedly connected with a synchronous wheel 7, the surface of the synchronous wheel 7 is transmission-connected with a synchronous belt 8, the bottom of the inner wall of the drying box 3 is fixedly connected with a dehumidification sponge 9, the inside of the cover plate 2 is fixedly connected with an induced draft box 10, the top of the induced draft box 10 penetrates to the top of the cover plate 2, the left side of the induced draft box 10 is connected to an exhaust fan 11 through an air duct, the output end of the exhaust fan 11 is connected to a hot air box 12 through an air duct, and the surface of the hot air box 12 is fixedly connected with a heat insulation cotton 2 2. By arranging the heat-insulating cotton 22, the hot air box 12 can be insulated to maintain the temperature inside the hot air box 12. The inside of the hot air box 12 is fixedly connected with a heating rod 13. The top and bottom of the back of the hot air box 12 are connected with an air duct 14. The side of the air duct 14 away from the hot air box 12 is sleeved on the surface of the sponge brush roller 5. The electroplating box 1 is inlaid with a transparent observation plate 23. By arranging the transparent observation plate 23, the user can quickly observe the working conditions inside the electroplating box 1, so that the user can quickly deal with the conditions inside the electroplating box 1.
[0037] Reference Figure 6 A filter assembly is provided on the top of the cover plate 2, and the filter assembly includes a filter box 15, which is fixedly connected to the top of the cover plate 2. A push-pull plate 16 is fixedly installed on the front of the filter box 15 by bolts, and the back of the push-pull plate 16 extends to the interior of the filter box 15. An activated carbon filter plate 17 is provided inside the filter box 15, and a filter cotton plate 18 is provided on the left side of the activated carbon filter plate 17. The activated carbon filter plate 17 and the front of the filter cotton plate 18 are fixedly installed on the back of the push-pull plate 16. Both ends of the filter box 15 are connected to the surface of the exhaust fan 11 and the induced draft box 10 through an air duct. With the mutual cooperation of the filter box 15, the push-pull plate 16, the activated carbon filter plate 17 and the filter cotton plate 18 structures, the exhaust gas generated by the rear wiring of the electroplating can be purified and filtered to prevent the staff from inhaling the exhaust gas into the body and causing damage to the body.
[0038] Reference Figure 1 A support assembly is provided on the top of the cover plate 2, and the support assembly includes a support plate 19. The support plate 19 is fixedly connected to the top of the cover plate 2, and the surface of the air duct 14 is fixedly connected to the inner wall of the support plate 19. By providing the support plate 19, the air duct 14 can be limited to prevent the air duct 14 from shaking during operation.
[0039] Working principle: when in use, start the exhaust fan, the heating rod 13 and the motor 4, and then start the electroplating equipment inside the electroplating box 1. The electroplating equipment electroplates the cable through the electroplating liquid. A large amount of waste gas will be generated during the electroplating process of the cable. The exhaust fan draws the waste gas into the interior of the filter box 15 through the induced draft box 10. The activated carbon filter plate 17 and the filter cotton plate 18 inside the filter box 15 filter and purify the waste gas. The filtered and purified gas is then sent to the interior of the hot air box 12 through the exhaust fan 11. The heating rod 13 inside the hot air box 12 heats the gas and enters the interior of the sponge brush roller 5 through the induced draft pipe 14. The sponge brush roller 5 discharges the gas through the exhaust port 6 on the surface and dries the surface of the cable. At the same time, the motor 4 drives the sponge brush roller 5 to rotate through the synchronous belt 8 and the synchronous wheel 7 and cleans the electroplating liquid on the surface of the cable. At the same time, the dehumidification sponge 9 also cleans the electroplating liquid on the surface of the cable.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electroplating device for FFC harness processing, comprising an electroplating box (1), characterized in that: The back of the electroplating box (1) is hingedly connected with a cover plate (2), the left side of the cover plate (2) is fixedly connected with a drying box (3), the top of the drying box (3) is fixedly installed with a motor (4), both sides of the inside of the drying box (3) are movably connected with sponge brush rollers (5), the surface of the sponge brush roller (5) is provided with an exhaust port (6), the back of the sponge brush roller (5) penetrates to the back of the drying box (3), the surface of the sponge brush roller (5) and the surface of the output shaft of the motor (4) are fixedly connected with a synchronous wheel (7), the surface of the synchronous wheel (7) is transmission-connected with a synchronous belt (8), the bottom of the inner wall of the drying box (3) is fixedly connected with a dehumidifying sponge (9), The cover plate (2) is fixedly connected to an air induced draft box (10) inside, the top of the air induced draft box (10) extends through the top of the cover plate (2), the left side of the air induced draft box (10) is connected to an exhaust fan (11) via an air duct, the output end of the exhaust fan (11) is connected to a hot air box (12) via an air duct, the inside of the hot air box (12) is fixedly connected to a heating rod (13), the top and bottom of the back of the hot air box (12) are both connected to an air induced draft duct (14), the side of the air induced draft duct (14) away from the hot air box (12) is sleeved on the surface of the sponge brush roller (5), the top of the cover plate (2) is provided with a filter assembly, and the top of the cover plate (2) is provided with a support assembly.
2. The electroplating device for FFC harness processing according to claim 1, characterized in that: The filter assembly comprises a filter box (15), the filter box (15) is fixedly connected to the top of the cover plate (2), a push-pull plate (16) is fixedly installed on the front of the filter box (15) by bolts, the back of the push-pull plate (16) extends to the inside of the filter box (15), an activated carbon filter plate (17) is arranged inside the filter box (15), a filter cotton plate (18) is arranged on the left side of the activated carbon filter plate (17), the front of the activated carbon filter plate (17) and the filter cotton plate (18) are fixedly installed on the back of the push-pull plate (16), and both ends of the filter box (15) are connected to the surface of the exhaust fan (11) and the air induction box (10) through the air guide pipe.
3. The electroplating device for FFC harness processing according to claim 1, characterized in that: The support assembly comprises a support plate (19), wherein the support plate (19) is fixedly connected to the top of the cover plate (2), and the surface of the air duct (14) is fixedly connected to the inner wall of the support plate (19).
4. The electroplating device for FFC harness processing according to claim 1, characterized in that: The surface of the sponge brush roller (5) is sleeved with a sealing ring (20), the inner wall of the sealing ring (20) is in contact with the surface of the sponge brush roller (5), and the surface of the sealing ring (20) is fixedly connected to the inner wall of the air duct (14).
5. The electroplating device for FFC harness processing according to claim 1, characterized in that: The front side and the rear side of the top of the drying box (3) are both fixedly connected with reinforcing ribs (21), and the right side of the reinforcing ribs (21) is fixedly connected to the left side of the cover plate (2).
6. The electroplating device for FFC harness processing according to claim 1, characterized in that: The surface of the hot air box (12) is fixedly connected with heat insulation cotton (22).
7. The electroplating device for FFC harness processing according to claim 1, characterized in that: The electroplating box (1) is inlaid with a transparent observation plate (23).
8. The electroplating device for FFC harness processing according to claim 1, characterized in that: A flap (24) is fixedly connected to the front side of the cover plate (2).
Citation Information
Patent Citations
Electroplating bath for FFC
CN212713794U