Wear-resistant anti-blocking drainage valve
By using helical meshing and wear-resistant coating design in drain valves, the problems of poor adjustment effect and serious wear of existing drain valves are solved, and wear-resistant, low friction and efficient drainage adjustment are achieved, suitable for a variety of environments and demand.
Patent Information
- Application Number
- CN202421369025.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing drain valve structure adjustment effect is not comprehensive enough and requires manual adjustment. The water volume adjustment effect is not good. Opening and closing multiple times will aggravate wear and tear, which is not conducive to long-term use.
A wear-resistant and anti-blocking drainage valve is designed, which controls the opening or closing of the valve plate by helical meshing method, and a wear-resistant layer is provided on the edge ring of the valve plate, and Teflon is used as the wear-resistant coating. In addition, manual adjustment and automatic adjustment are provided to adapt to different environments and needs.
It achieves efficient operation in various situations, has excellent wear resistance and low friction performance, improves the service life of the valve, has a simple and effective structure, high transmission efficiency, is easy to use, and meets various needs.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drainage valves, in particular to a wear-resistant and anti-clogging drainage valve. Background Art
[0002] Drain valves are an essential product in the water industry, mainly used in urban, construction, enterprise water supply and drainage projects, industrial and domestic sewage treatment and water conservancy projects, among which various types of medium and low pressure valves are widely used. They are mainly used for liquid discharge or liquid level control.
[0003] The existing drainage valve structure adjustment effect is not comprehensive enough, most of them still need manual adjustment, the water volume adjustment effect is not good, it is not convenient to adjust the water volume of the drainage valve, and the repeated opening and closing of the valve will aggravate the wear and tear, which is not conducive to long-term use.
[0004] Therefore, a wear-resistant and anti-clogging drainage valve is proposed. Summary of the invention
[0005] The utility model aims to provide a wear-resistant and anti-clogging drainage valve to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A wear-resistant and anti-clogging drainage valve comprises a pipe body, a valve plate, a connecting rod and a rotating rod. The valve plate is arranged inside the pipe body, a mounting frame is arranged at the top of the pipe body, a bin is arranged at the top of the mounting frame, and a driving structure is arranged at one end of the connecting rod;
[0008] The other end of the connecting rod extends into the interior of the warehouse and is provided with a first helical gear cylinder, the top end of the rotating rod extends into the interior of the warehouse and is provided with a second helical gear cylinder, and the first helical gear cylinder meshes with the second helical gear cylinder;
[0009] The bottom end of the rotating rod passes through the mounting frame and is rotatably connected to the bottom end of the tube body, and the rod body of the rotating rod is fixed to the valve plate;
[0010] The edge of the valve plate is surrounded by a wear-resistant layer, which is a wear-resistant coating.
[0011] Furthermore, the top end of the tube body is connected to the mounting frame by bolts, and is reinforced and fixed by bolts, so that it is convenient to disassemble later.
[0012] Furthermore, the driving structure is a manual adjustment device.
[0013] Furthermore, the manual adjustment device includes a turntable and a handle. The edge of the turntable is welded to the handle, and the center of one side of the turntable is welded to the connecting rod. It is more economical and reasonable to use manual adjustment in places where automatic adjustment of the drainage size is not required. By driving the turntable to rotate eccentrically by the handle, the rotation of the valve plate can be controlled, thereby facilitating the control of the drainage size.
[0014] Furthermore, the driving structure is an automatic adjustment device.
[0015] Furthermore, the automatic adjustment device includes a motor and a reducer, the output end of the motor is connected to the reducer, and the output end of the reducer is connected to the connecting rod through a coupling. The classic combination of the motor and the reducer is used to control the drainage, thereby realizing automatic adjustment of the drainage, saving time and effort, and facilitating control.
[0016] Furthermore, a bearing is provided on one side of the warehouse body, and the connecting rod passes through the bearing and has an interference fit with it, so that the connecting rod can rotate, which is convenient for driving the rotating rod to rotate, thereby controlling the rotation of the valve plate.
[0017] Furthermore, the wear-resistant coating is Teflon, which has good low-friction performance, self-lubricating function, can reduce energy consumption, improve work efficiency, and has very good wear resistance. It can be used for a long time under heavy load, high speed, and harsh environment, is not easy to wear, and has a long service life.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The wear-resistant design enables the device to operate in a variety of situations. It also has excellent wear resistance and low friction performance, and has self-lubricating properties, which increases the overall service life of the valve.
[0020] The opening or closing of the valve plate is controlled by helical tooth meshing, which has a simple and effective structure, high transmission efficiency and is easy to use;
[0021] It adopts two modes of manual adjustment and automatic adjustment of drainage to adapt to different environments and meet various needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure (manual adjustment) of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure (automatic adjustment) of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0026] Embodiment 1:
[0027] See also Figure 1-3 , the utility model provides a technical solution:
[0028] A wear-resistant and anti-clogging drainage valve comprises a pipe body 5, a valve plate 6, a connecting rod 1, and a rotating rod 11. The valve plate 6 is arranged inside the pipe body 5 for opening or closing the valve. A mounting frame 3 is arranged at the top of the pipe body 5. A bin 2 is installed at the top of the mounting frame 3 for connecting a driving structure. The driving structure is installed at one end of the connecting rod 1. The driving structure is used as an output power source to drive the valve.
[0029] The other end of the connecting rod 1 is extended to the interior of the warehouse body 2 and a helical toothed cylinder 1 9 is set, the top end of the rotating rod 11 is extended to the interior of the warehouse body 2 and a helical toothed cylinder 2 10 is set, and the helical toothed cylinder 1 9 is meshed with the helical toothed cylinder 2 10 to realize the transmission of the two horizontal and vertical rod bodies, thereby facilitating the opening and closing of the valve plate;
[0030] The bottom end of the rotating rod 11 is passed through the mounting frame 3 and rotatably connected to the bottom end of the tube body 5 to realize the rotation of the rotating rod 11 on the tube body 5. The rod body of the rotating rod 11 is fixed to the valve plate 6 to facilitate the rotation of the valve plate 6. In order to realize the wear resistance of the wear-resistant valve, a wear-resistant layer 61 is provided on the edge of the valve plate 6, and the wear-resistant layer 61 is a wear-resistant coating.
[0031] like Figure 1 As shown:
[0032] The top end of the tube body 5 is connected to the mounting frame 3 by bolts, which is convenient for disassembly and installation, simple and effective.
[0033] like Figure 1 As shown:
[0034] The driving structure is an automatic adjustment device, which is used in scenarios where the drainage size needs to be automatically adjusted. The automatic adjustment device includes a motor 102 and a reducer 103. The output end of the motor 102 is connected to the reducer 103, and the output end of the reducer 103 is connected to the connecting rod 1 through a coupling. Through the design of the motor 102 and the reducer 103, the connecting rod 1 can be automatically driven to rotate, thereby achieving the purpose of driving the rotating rod 11 and the valve plate 6 to automatically rotate, which is convenient for automatic control of the drainage size.
[0035] like Figure 3 As shown:
[0036] A bearing 8 is installed on one side of the silo body 2 so that the connecting rod 1 passes through the bearing 8 and has an interference fit with the bearing 8. The connecting rod 1 can rotate horizontally on the silo body 2 without affecting the use.
[0037] like Figure 3 As shown:
[0038] The wear-resistant coating is Teflon, which has excellent performance. It is a high-performance plastic material with excellent properties of wear resistance, high temperature resistance, corrosion resistance and low friction, which greatly improves the service life.
[0039] How it works:
[0040] Drive 102 to output power, and the reducer 103 drives the connecting rod 1 to rotate after deceleration. The helical cylinder 1 9 on the connecting rod 1 drives the rotating rod 11 to rotate through the helical cylinder 2 10 to realize the transmission function. At this time, the valve plate 6 rotates with the rotating rod 11, and the gap between the valve plate 6 and the inner wall of the pipe body 5 is exposed, which is convenient for drainage. The size of the exposed gap determines the drainage amount, which is convenient for adjustment.
[0041] Embodiment 2:
[0042] The difference from Example 1 is that the driving structure is a manual adjustment device, which is used in scenarios where energy needs to be saved or precise control of the drainage size is not required. The manual adjustment device includes a turntable 4 and a handle 101. The edge of the turntable 4 is welded to the handle 101, and eccentric rotation can be achieved when the handle 101 is rotated, which is convenient to use and saves effort. The center of one side of the turntable 4 is welded to the connecting rod 1 to drive the connecting rod 1 to rotate.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wear-resistant and anti-clogging drainage valve, comprising a pipe body (5), a valve plate (6), a connecting rod (1), and a rotating rod (11), wherein the valve plate (6) is arranged inside the pipe body (5), a mounting frame (3) is arranged at the top of the pipe body (5), and a bin body (2) is arranged at the top of the mounting frame (3), characterized in that: A driving structure is provided at one end of the connecting rod (1); The other end of the connecting rod (1) extends into the interior of the warehouse body (2) and is provided with a first helical toothed cylinder (9), the top end of the rotating rod (11) extends into the interior of the warehouse body (2) and is provided with a second helical toothed cylinder (10), and the first helical toothed cylinder (9) is meshed with the second helical toothed cylinder (10); The bottom end of the rotating rod (11) passes through the mounting frame (3) and is rotatably connected to the bottom end of the tube body (5), and the rod body of the rotating rod (11) is fixed to the valve plate (6); The edge ring of the valve plate (6) is provided with a wear-resistant layer (61), and the wear-resistant layer (61) is a wear-resistant coating.
2. The wear-resistant and anti-clogging drainage valve according to claim 1 is characterized in that: The top end of the tube body (5) is connected to the mounting frame (3) via bolts.
3. The wear-resistant and anti-clogging drainage valve according to claim 1 is characterized in that: The driving structure is a manual adjustment device.
4. The wear-resistant and anti-clogging drainage valve according to claim 3 is characterized by: The manual adjustment device comprises a rotating disk (4) and a handle (101), wherein the edge of the rotating disk (4) is welded to the handle (101), and the center of one side of the rotating disk (4) is welded to the connecting rod (1).
5. The wear-resistant and anti-clogging drainage valve according to claim 1 is characterized in that: The driving structure is an automatic adjustment device.
6. The wear-resistant and anti-clogging drain valve according to claim 5, characterized in that: The automatic adjustment device comprises a motor (102) and a reducer (103); the output end of the motor (102) is connected to the reducer (103); and the output end of the reducer (103) is connected to a connecting rod (1) via a coupling.
7. The wear-resistant and anti-clogging drainage valve according to claim 1 is characterized by: A bearing (8) is provided on one side of the warehouse body (2), and the connecting rod (1) passes through the bearing (8) and is interference fit therewith.
8. The wear-resistant and anti-clogging drain valve according to claim 1, characterized in that: The wear-resistant coating is Teflon.