Trolley moving type charcoal baking oven

By designing a trolley mobile charcoal oven, the combined structure of heating pipes and humidity exhaust pipes is used to solve the defects and explosion risks of copper and copper alloy ingots caused by charcoal moisture absorption, and the efficient dehumidification of charcoal and copper alloy casting are achieved. Improved quality of ingots.

CN222528297UActive Publication Date: 2025-02-25杭州众汇工业炉有限公司
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Patent Information

Application Number
CN202420200212.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-02-25
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

During the melting and casting of copper and copper alloys, charcoal is prone to moisture absorption, resulting in pores and loose defects when covering the surface of the metal melt, and may even cause explosion accidents.

Method used

A trolley mobile charcoal baking oven is designed, including the furnace body, heating chamber, material frame, material car, heating pipe and humidity exhaust pipe. The heating pipe is radiated and heated quickly, and water vapor is discharged through the humidity exhaust pipe to achieve Efficient dehumidification of charcoal.

Benefits of technology

This device can effectively remove moisture from charcoal, prevent moisture absorption problems, improve the quality of copper and copper alloy ingots, avoid explosion accidents, and is convenient, flexible and efficient to use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222528297U_ABST
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Abstract

The utility model relates to the field of heat treatment, in particular to a trolley moving type charcoal baking oven. The furnace comprises a furnace body and a furnace lining, a plurality of heating chambers are arranged in the furnace body, inner lining plates are arranged in the heating chambers, each heating chamber is provided with a furnace door, the furnace further comprises a material frame, a skip car, heating pipes and a moisture exhaust pipeline, the heating pipes are arranged on the two sides of each heating chamber, the moisture exhaust pipeline is arranged on the top of each heating chamber, the material frame is loaded on the skip car, and the moisture exhaust pipeline is arranged on the top of each heating chamber. And the skip car translates in the heating chamber. The product is specially designed and manufactured for baking calcined charcoal for covering the surfaces of copper and copper alloy melts, and is convenient, flexible and efficient to use.
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Description

Technical Field

[0001] The utility model relates to the field of heat treatment, in particular to a trolley movable charcoal baking furnace. Background Art

[0002] During the melting and casting process of copper and copper alloys, charcoal needs to be covered on the surface of the molten metal. Charcoal has three main functions: 1. It prevents the surface of the copper liquid from contacting with the air and oxidizing; 2. It keeps the heat insulated to prevent excessive heat dissipation; 3. It reduces metal oxides. However, charcoal is easy to absorb moisture during production, transportation, and storage, especially in the rainy season and when the indoor humidity is high. When wet charcoal is covered on the surface of the molten metal, it will cause defects such as pores and looseness in the copper and copper alloy ingots, eventually resulting in product scrapping. The contact between water vapor and high-temperature copper liquid will also cause explosions and accidents. The calcined charcoal is required to have extremely low moisture content and good water absorption. Therefore, a proprietary equipment is needed to bake and dehumidify the charcoal. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the utility model provides a trolley-type charcoal baking furnace, which can bake and dehumidify charcoal in batches with high efficiency.

[0005] (II) Technical solution

[0006] A trolley-mobile charcoal baking furnace comprises a furnace body and a furnace lining. The furnace body is provided with a plurality of heating chambers, the heating chambers are provided with inner lining plates, and each heating chamber is provided with a furnace door. Furthermore, the furnace also comprises a material frame, a material trolley, a heating pipe and a dehumidification pipe. Heating pipes are provided on both sides of the heating chamber, and a dehumidification pipe is provided on the top of the heating chamber. The material trolley carries a material frame, and the material trolley moves horizontally from the heating chamber.

[0007] Preferably, it also includes a guide rail, and the heating chamber is provided with a guide rail, and the material cart moves horizontally along the guide rail.

[0008] Preferably, the front section of the furnace door outer guide rail is provided with a guide rail.

[0009] Preferably, the material frame is provided with an upper cover plate, and a lifting ring is fixed on the upper cover plate.

[0010] Preferably, there are twelve heating tubes, which are symmetrically arranged on both sides of the heating chamber.

[0011] Preferably, the heating tube is provided with fins.

[0012] Preferably, a main pipeline is also included, and each dehumidification pipeline is connected to the main pipeline.

[0013] Preferably, the material cart is provided with a handle.

[0014] Preferably, there are four heating chambers.

[0015] Preferably, heat-resistant universal casters are provided at the bottom of the material frame.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a novel trolley-type charcoal baking furnace, which is specially designed and manufactured for baking calcined charcoal for covering the surface of copper and copper alloy melts, and is easy to use, flexible and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the main view of this product;

[0019] Figure 2 for Figure 1 A side cross-sectional view of

[0020] Figure 3 for Figure 1 A transverse cross-sectional view of

[0021] Figure 4 This is a structural diagram of the material cart for this product.

[0022] Explanation of the numbers: 1. Furnace body; 2. Furnace lining; 3. Heating chamber; 4. Inner lining plate; 5. Furnace door; 6. Material frame; 7. Material cart; 8. Heating pipe; 9. Dehumidification pipe; 10. Guide rail; 11. Guide rail; 12. Upper cover plate; 13. Lifting ring; 14. Fin; 15. Main pipe; 16. Heat-resistant universal castor; 17. Car handle. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the accompanying drawings, wherein the same components are represented by the same figure numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower", "bottom surface" and "top surface" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Design concept: Design a product by adding a set of bidirectional lifting rollers to the original equipment to meet the needs of bidirectional and double-layer specific heavy-duty heat treatment equipment.

[0026] Example:

[0027] like Figure 1-Figure 4 As shown, the technical solution provided by the utility model is a trolley-mobile charcoal baking furnace, comprising a furnace body 1 and a furnace lining 2, four heating chambers 3 are arranged in the furnace body 1, an inner lining plate 4 is arranged in the heating chamber 3, each heating chamber 3 is provided with a furnace door 5, and further comprises a material frame 6, a material trolley 7, a heating pipe 8 and a dehumidification pipe 9, heating pipes 8 are arranged on both sides of the heating chamber 3, fins 14 are arranged on the heating pipe 8, there are twelve heating pipes 8, which are symmetrically arranged on both sides of the heating chamber 3; the material trolley 7 carries a material frame 6, a heat-resistant universal caster 16 is arranged at the bottom of the material frame 6, the material trolley 7 is also provided with a handle 17, the material trolley 7 moves horizontally from the heating chamber 3, and an upper cover plate 12 is provided on the material frame 6, and a lifting ring 13 is fixed on the upper cover plate 12 for easy lifting.

[0028] This embodiment further includes a guide rail 10 . The guide rail 10 is disposed in the heating chamber 3 . The trolley 7 translates along the guide rail 10 . A guide rail 11 is disposed at the front section of the guide rail 10 outside the furnace door 5 .

[0029] This embodiment further includes a main pipeline 15 , and a dehumidification pipeline 9 is provided on the top of the heating chamber 3 , and each dehumidification pipeline 9 is connected to the main pipeline 15 .

[0030] Working principle:

[0031] This product is different from the traditional baking furnace in that the loading form adopts a trolley mobile structure, and a relatively sealed material frame 6 for charcoal is placed on the trolley (not completely sealed, after the material frame 6 is covered with the upper cover plate 12, there is still a small gap to allow moisture to be discharged; but it cannot be completely open to avoid ignition of charcoal during high-temperature baking and causing charcoal burning). A baking furnace is equipped with four relatively independent heating chambers 3. Heating tubes 8 with stainless steel fins 14 are arranged on both sides of each heating chamber 3 for radiation heating. The fins 14 on the surface improve the heat dissipation efficiency of the heating tube 8, thereby accelerating the heating speed of the charcoal and shortening the baking time. In addition, a dehumidification pipe 9 is provided on the top of each heating chamber 3, which is collected through the main pipe 15 and discharged outside the workshop; each heating chamber 3 is provided with a left and right opening and closing furnace door 5, which is tightened by a hand wheel to reduce heat loss.

[0032] This product can be equipped with four trolleys 7 at the same time. Each trolley 7 is equipped with four heat-resistant universal casters 16 at the bottom, two of which are equipped with brakes, which are convenient for dragging and stopping the trolley 7. The trolley 7 is also equipped with a special handle 17 for dragging the trolley in and out of the furnace. The trolley 7 guide rails 10 and guide rails 11 are installed at the bottom of each heating chamber 3, which is convenient for the trolley to enter the baking furnace more smoothly. The four-chamber baking furnace can handle the baking work of four frames of charcoal at the same time, and the baked charcoal can be used in small quantities in multiple frames. After a basket is used, it can be immediately supplemented with a spare frame 6 for baking, so as to avoid moisture failure caused by staying too long before use. It is convenient, flexible and efficient to use.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A trolley-type charcoal baking furnace, comprising a furnace body and a furnace lining, wherein the furnace body is provided with a plurality of heating chambers, the heating chambers are provided with inner lining plates, and each heating chamber is provided with a furnace door, characterized in that: It also includes a material frame, a material cart, a heating pipe and a dehumidification pipe. The heating pipes are arranged on both sides of the heating chamber, and the dehumidification pipe is arranged on the top of the heating chamber. The material frame is carried on the material cart, and the material cart moves horizontally from the heating chamber.

2. The trolley-type charcoal baking oven according to claim 1, characterized in that: It also includes a guide rail, which is arranged in the heating chamber and along which the material cart moves horizontally.

3. The trolley-type charcoal baking oven according to claim 2, characterized in that: The front section of the furnace door outer guide rail is provided with a guide rail.

4. The trolley-type charcoal baking oven according to claim 1, characterized in that: An upper cover plate is arranged on the material frame, and a lifting ring is fixed on the upper cover plate.

5. The trolley-type charcoal baking oven according to claim 1, characterized in that: There are twelve heating tubes, which are symmetrically arranged on both sides of the heating chamber.

6. The trolley-type charcoal baking oven according to claim 1, characterized in that: The heating tube is provided with fins.

7. The trolley-type charcoal baking oven according to claim 1, characterized in that: It also includes a main pipeline, and each dehumidification pipeline is connected to the main pipeline.

8. The trolley-type charcoal baking oven according to claim 1, characterized in that: The material cart is provided with a handle.

9. The trolley-type charcoal baking oven according to claim 1, characterized in that: There are four heating chambers.

10. The trolley-type charcoal baking oven according to claim 1, characterized in that: The bottom of the material frame is provided with heat-resistant universal casters.