Automatic shrimp peeling machine

Abstract

The utility model relates to the technical field of automatic shrimp peeling, in particular to an automatic shrimp peeling machine. The first supporting frame and the second supporting frame are arranged on the two sides of the base respectively, the clamping mechanism is installed between the first supporting frame and the second supporting frame, the electric control mechanism and the cutting mechanism are arranged on the first supporting frame, and the shell cutting mechanism is arranged at the top end of the second supporting frame. The clamping mechanism is used for clamping shrimp bodies, the cutting-off mechanism is used for cutting off shrimp heads, the shell cutting mechanism is used for cutting off shrimp shells, the line picking-up mechanism is used for picking up shrimp lines, the shelling mechanism is used for stripping the cut shrimp shells, and the line picking-up mechanism is used for picking up the shrimp lines. The clamping mechanism is provided with a tension element so as to keep the prawn body clamped. Through the synergistic effect of the clamping mechanism, the cut-off mechanism, the shell cutting mechanism, the take-up mechanism and the shell removing mechanism, automatic shell removing treatment of prawns can be achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic shrimp peeling, in particular to an automatic shrimp peeling machine. Background Art

[0002] Automatic shrimp peeling refers to the process of automatically shelling and processing shrimp ingredients using technologies such as mechanical equipment or intelligent robots. This technology can help chefs, food processing plants or seafood processing plants improve efficiency, reduce labor costs, and ensure the hygiene and consistency of food processing. Existing mechanical shrimp peeling equipment uses components such as rotating blades, clamping devices or suction cups to automatically shell shrimp ingredients. This type of equipment usually has an adjustment function that can adapt to shrimp ingredients of different sizes and types to achieve an efficient and accurate shelling process. However, in actual use, the existing shrimp peeling equipment has shortcomings and poor stability during the shrimp peeling process, so it is necessary to improve the existing shrimp peeling equipment. Utility Model Content

[0003] In order to solve the above problems, the utility model is an automatic shrimp peeling machine which can realize automatic shelling of shrimps through the coordinated action of a clamping mechanism, a cutting mechanism, a shell cutting mechanism, a thread picking mechanism and a shell peeling mechanism.

[0004] The technical scheme adopted by the utility model is: an automatic shrimp peeling machine, comprising a base, a first support frame and a second support frame respectively arranged on both sides of the base, a clamping mechanism installed between the first support frame and the second support frame, an electric control mechanism and a cutting mechanism arranged on the first support frame, a shell cutting mechanism arranged on the top of the second support frame, a shell peeling mechanism arranged on the base and located at the rear side of the clamping mechanism, and a line picking mechanism located at one side of the shell peeling mechanism, the clamping mechanism is used to clamp the shrimp body, the cutting mechanism is used to cut the shrimp head, the shell cutting mechanism is used to cut the shrimp shell, the line picking mechanism is used to pick up the shrimp line, the shell peeling mechanism is used to peel off the cut shrimp shell, and the clamping mechanism is provided with a tension element to keep clamping the shrimp body.

[0005] A further improvement to the above solution is that the base is a rectangular base and is a U-shaped base formed by assembling a plurality of profiles.

[0006] A further improvement to the above scheme is that the first support frame includes a first support column and a support panel connected to the first support column, the electric control mechanism includes a controller and a power supply module, the controller is electrically controlled and connected to the clamping mechanism, the cutting mechanism, the shelling mechanism, the shelling mechanism and the thread picking mechanism, the power supply module is arranged on the lower surface of the support panel, and the controller is installed on the first support column.

[0007] A further improvement to the above scheme is that the clamping mechanism is provided with a fixed crossbeam, the two ends of which are respectively connected to the first support frame and the second support frame, a first clamping plate and a second clamping plate opposite to the first clamping plate are installed on the fixed crossbeam, and the tension element is used for the second clamping plate to apply tension toward the first clamping plate to clamp the shrimp body.

[0008] A further improvement to the above scheme is that the cutting mechanism includes a cutting drive module installed on a first support frame, a cutting connecting rod connected to the cutting drive module, and a shrimp head cutter installed on the cutting connecting rod, and the cutting drive module is used to drive the cutting connecting rod to drive the shrimp head cutter to move toward the clamping mechanism.

[0009] A further improvement to the above scheme is that the shell cutting mechanism includes a shell cutting drive module installed on the second support frame, a shell cutting connecting rod connected to the shell cutting drive module, and a shell cutting knife installed on the shell cutting connecting rod, and the shell cutting drive module is used to drive the shell cutting connecting rod to drive the shell cutting knife to move toward the clamping mechanism.

[0010] A further improvement to the above scheme is that the shelling mechanism includes a slide rail, a sliding seat slidably mounted on the slide rail, a clamping module mounted on the sliding seat, and a sliding drive module for driving the sliding seat to slide on the slide rail; the clamping module is used to clamp the shrimp tail, and the sliding drive module is used to drive the sliding seat to move along the slide rail to separate the shrimp shell from the shrimp body, and the shrimp body is kept clamped by a tension element during separation.

[0011] A further improvement to the above scheme is that the clamping module includes two sets of clamping jaws arranged opposite to each other, two gears mounted on a sliding seat and meshing with each other, and a clamping servo connected to one of the gears, wherein the clamping servo is used to drive the gear to rotate so that the two sets of clamping jaws move in relative mirror-image manner to clamp the shrimp tail.

[0012] A further improvement to the above solution is that the sliding drive module includes a sliding servo and a driving connecting rod connected to the sliding servo, and one end of the driving connecting rod is connected to the sliding seat.

[0013] A further improvement to the above scheme is that the thread picking mechanism includes a horizontal servo, a vertical servo connected to the horizontal servo, and a shrimp line connecting rod connected to the vertical servo, and the shrimp line connecting rod is provided with a shrimp line picking needle.

[0014] The beneficial effects of the utility model are:

[0015] Compared with the existing shrimp peeling machine, the utility model can realize the automatic shelling of shrimps through the synergistic effect of the clamping mechanism, the cutting mechanism, the shell cutting mechanism, the thread picking mechanism and the shell peeling mechanism. It has the advantages of simple operation, high efficiency and speed, thorough shelling, and good shrimp meat quality. This automatic shrimp peeling machine can be widely used in the seafood processing industry to improve production efficiency, reduce labor costs, and ensure the hygiene and quality of the products.

[0016] In the utility model, the clamping mechanism is located between the first support frame and the second support frame, and is used to clamp the shrimp body. The clamping mechanism can provide sufficient clamping force by arranging a tension element to ensure that the shrimp body will not loosen or slip during operation.

[0017] In the utility model, the cutting mechanism is installed on the first support frame and is used to cut off the shrimp head. Through the precise cutting operation, the shrimp head can be separated from the shrimp body to prepare for the subsequent processing steps.

[0018] In the utility model, the shell cutting mechanism is located at the top of the second support frame and is used to cut the shrimp shell. By cutting the shrimp shell, the shrimp meat can be easily exposed, which is convenient for subsequent peeling and processing.

[0019] In the utility model, the thread picking mechanism is located on one side of the shelling mechanism and is used to pick up the shrimp thread. The shrimp thread is the digestive tract inside the shrimp body, and the shrimp thread can be easily removed by the thread picking operation, thereby improving the quality and taste of the shrimp meat.

[0020] In the utility model, the shelling mechanism is located on the base and at the rear side of the clamping mechanism. The shelling mechanism is used to peel off the cut shrimp shell. Through the precise peeling operation, the shrimp meat can be quickly and effectively separated from the shrimp shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the automatic shrimp peeling machine of the utility model;

[0022] Figure 2 for Figure 1 A three-dimensional schematic diagram of the automatic shrimp peeling machine from another perspective;

[0023] Figure 3 for Figure 1 A three-dimensional schematic diagram of the automatic shrimp peeling machine from another perspective;

[0024] Figure 4 for Figure 1 Schematic diagram of the top view of the automatic shrimp peeling machine.

[0025] Explanation of the accompanying drawings: base 1, first support frame 2, first support column 21, support panel 22, second support frame 3, clamping mechanism 4, tension element 41, fixed beam 42, first clamping plate 43, second clamping plate 44, electric control mechanism 5, controller 51, power supply module 52, cutting mechanism 6, cutting drive module 61, cutting connecting rod 62, shrimp head cutter 63, shell cutting mechanism 7, shell cutting drive module 71, shell cutting connecting rod 72, shell cutting cutter 73, shell peeling mechanism 8, slide rail 81, sliding seat 82, gear 821, clamping module 83, clamping claw 831, sliding drive module 84, sliding servo 841, driving connecting rod 842, thread picking mechanism 9, horizontal servo 91, vertical servo 92, shrimp line connecting rod 93. DETAILED DESCRIPTION

[0026] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0029] like Figure 1 to Figure 4As shown, in one embodiment of the utility model, an automatic shrimp peeling machine is involved, including a base 1, a first support frame 2 and a second support frame 3 respectively arranged on both sides of the base 1, a clamping mechanism 4 installed between the first support frame 2 and the second support frame 3, an electric control mechanism 5 and a cutting mechanism 6 arranged on the first support frame 2, a shell cutting mechanism 7 arranged at the top of the second support frame 3, a shell peeling mechanism 8 arranged on the base 1 and located at the rear side of the clamping mechanism 4, and a thread picking mechanism 9 located on one side of the shell peeling mechanism 8, wherein the clamping mechanism 4 is used to clamp the shrimp body, the cutting mechanism 6 is used to cut the shrimp head, the shell cutting mechanism 7 is used to cut the shrimp shell, the thread picking mechanism 9 is used to pick up the shrimp line, the shell peeling mechanism 8 is used to peel off the cut shrimp shell, and the clamping mechanism 4 is provided with a tension element 41 to keep the shrimp body clamped. This embodiment can realize the automatic shell peeling of shrimps through the synergistic effect of the clamping mechanism 4, the cutting mechanism 6, the shell cutting mechanism 7, the thread picking mechanism 9 and the shell peeling mechanism 8. It has the advantages of simple operation, high efficiency and speed, thorough shell peeling, and good shrimp meat quality. This automatic shrimp peeling machine can be widely used in the seafood processing industry to improve production efficiency, reduce labor costs, and ensure the hygiene and quality of the products.

[0030] In the above embodiment, the clamping mechanism 4 is located between the first support frame 2 and the second support frame 3, and is used to clamp the shrimp body. The clamping mechanism 4 can provide sufficient clamping force by setting the tension element 41 to ensure that the shrimp body will not loosen or slip during operation.

[0031] In the above embodiment, the cutting mechanism 6 is installed on the first support frame 2 to cut off the shrimp head. Through the precise cutting operation, the shrimp head can be separated from the shrimp body to prepare for the subsequent processing steps.

[0032] In the above embodiment, the shell cutting mechanism 7 is located at the top of the second support frame 3 and is used to cut the shrimp shell. By cutting the shrimp shell, the shrimp meat can be easily exposed, which is convenient for subsequent peeling and processing.

[0033] In the above embodiment, the thread picking mechanism 9 is located on one side of the shelling mechanism 8, and is used to pick up the shrimp thread. The shrimp thread is the digestive tract inside the shrimp body, and it can be easily removed by the thread picking operation, thereby improving the quality and taste of the shrimp meat.

[0034] In the above embodiment, the shelling mechanism 8 is located on the base 1 and at the rear side of the clamping mechanism 4. The shelling mechanism 8 is used to peel off the cut shrimp shell. Through the precise peeling operation, the shrimp meat can be quickly and effectively separated from the shrimp shell.

[0035] The base 1 is a rectangular base 1, and is formed by assembling a plurality of profiles to form a U-shaped base 1. The U-shaped base 1 composed of profiles has a simple and reliable structure and good overall support stability.

[0036] The first support frame 2 includes a first support column 21 and a support panel 22 connected to the first support column 21, and the electric control mechanism 5 includes a controller 51 and a power supply module 52. The controller 51 is electrically connected to the clamping mechanism 4, the cutting mechanism 6, the shell cutting mechanism 7, the shell peeling mechanism 8 and the thread picking mechanism 9. The power supply module 52 is arranged on the lower surface of the support panel 22, and the controller 51 is installed on the first support column 21. In this embodiment, the first support frame 2 includes a support column and a support panel 22, which can provide a stable support structure to ensure that the device will not shake or be unstable during operation, thereby ensuring the normal operation of the shrimp peeling machine. The electric control mechanism 5 includes a controller 51 and a power supply module 52. The controller 51 is electrically connected to the clamping mechanism 4, the cutting mechanism 6, the shell cutting mechanism 7, the shell peeling mechanism 8 and the thread picking mechanism 9, so as to achieve coordinated work and automatic control between the components. The power supply module 52 is arranged on the lower surface of the support panel 22, and the controller 51 is installed on the first support column 21, so that the maintenance personnel can easily contact and operate the electric control system. This design simplifies the maintenance and repair process and improves the reliability and stability of the equipment.

[0037] The clamping mechanism 4 is provided with a fixed crossbeam 42, the two ends of which are respectively connected to the first support frame 2 and the second support frame 3, the fixed crossbeam 42 is provided with a first clamping plate 43 and a second clamping plate 44 opposite to the first clamping plate 43, and the tension element 41 is used for the second clamping plate 44 to apply tension toward the first clamping plate 43 to clamp the shrimp body. In this embodiment, the first support frame 2 and the second support frame 3 are connected by the fixed crossbeam 42, and the clamping mechanism 4 has a stable structure, which can ensure reliable clamping of the shrimp body during operation and prevent the shrimp body from moving or sliding during the processing. The first clamping plate 43 and the second clamping plate 44 are installed on the fixed crossbeam 42, and the tension element 41 is used to apply tension so that the second clamping plate 44 applies enough force toward the first clamping plate 43, so that the shrimp body can be clamped accurately. In this way, it can be ensured that the clamping force is moderate, which can clamp the shrimp body without damaging the shrimp body. The design of the tension element 41 enables the clamping mechanism 4 to quickly clamp and release the shrimp body, thereby improving production efficiency and operating speed, and is suitable for high-throughput production scenarios.

[0038] The cutting mechanism 6 includes a cutting drive module 61 installed on the first support frame 2, a cutting connecting rod 62 connected to the cutting drive module 61, and a shrimp head cutter 63 installed on the cutting connecting rod 62, wherein the cutting drive module 61 is used to drive the cutting connecting rod 62 to drive the shrimp head cutter 63 to move toward the clamping mechanism 4. In the present embodiment, the cutting mechanism 6 includes a cutting drive module 61, a cutting connecting rod 62 and a shrimp head cutter 63, and the cutting drive module 61 drives the cutting connecting rod 62 to move the shrimp head cutter 63 toward the clamping mechanism 4 to achieve the cutting operation of the shrimp head. This design can ensure the precision and accuracy of the cutting action. The design of the cutting drive module 61 can realize the high-speed driving of the cutting connecting rod 62, thereby driving the shrimp head cutter 63 to quickly move toward the clamping mechanism 4 and complete the cutting action. The fast cutting speed helps to improve production efficiency and is suitable for high-yield production needs.

[0039] The shell cutting mechanism 7 comprises a shell cutting driving module 71 installed on the second support frame 3, a shell cutting connecting rod 72 connected to the shell cutting driving module 71, and a shell cutting knife 73 installed on the shell cutting connecting rod 72, wherein the shell cutting driving module 71 is used to drive the shell cutting connecting rod 72 to drive the shell cutting knife 73 to move toward the clamping mechanism 4. In this embodiment, the shell cutting mechanism 7 is installed on the second support frame 3, and the stable support structure can ensure that there will be no shaking or instability during the shell peeling operation, thereby ensuring the stability and reliability of the shell peeling action. In the shell cutting process, the shell cutting knife 73 cuts a knife edge on the shrimp shell to facilitate subsequent processing.

[0040] The shelling mechanism 8 includes a slide rail 81, a sliding seat 82 slidably mounted on the slide rail 81, a clamping module 83 mounted on the sliding seat 82, and a sliding drive module 84 for driving the sliding seat 82 to slide on the slide rail 81; the clamping module 83 is used to clamp the shrimp tail, and the sliding drive module 84 is used to drive the sliding seat 82 to move along the slide rail 81 to separate the shrimp shell from the shrimp body, and the shrimp body is clamped by the tension element 41 during separation. Specifically, the clamping module 83 includes two sets of clamping jaws 831 arranged opposite to each other, two gears 821 mounted on the sliding seat 82 and meshing with each other, and a clamping servo 822 connected to one of the gears 821, and the clamping servo 822 is used to drive the gear 821 to rotate, so that the two sets of clamping jaws 831 move relative to each other in a mirror image to clamp the shrimp tail. The sliding drive module 84 includes a sliding steering gear 841 and a driving connecting rod 842 connected to the sliding steering gear 841, and one end of the driving connecting rod 842 is connected to the sliding seat 82. In the present embodiment, the shelling mechanism 8 cooperates with each other through the slide rail 81, the sliding seat 82, the clamping module 83 and the sliding drive module 84 to realize the separation operation of the shrimp shell. The clamping module 83 clamps the shrimp tail, and the sliding drive module 84 drives the sliding seat 82 to move along the slide rail 81 so that the shrimp shell is separated from the shrimp. This design can ensure the accuracy and precision of the shelling action and improve the quality of product processing. The design of the sliding drive module 84 can realize the rapid driving of the sliding seat 82 to slide on the slide rail 81, thereby quickly completing the separation operation of the shrimp shell. The efficient shelling speed helps to improve production efficiency and reduce production time.

[0041] The thread picking mechanism 9 includes a horizontal servo 91, a vertical servo 92 connected to the horizontal servo 91, and a shrimp line connecting rod 93 connected to the vertical servo 92, and the shrimp line connecting rod 93 is provided with a shrimp line picking needle. In the present embodiment, the thread picking mechanism 9 is composed of a horizontal servo 91, a vertical servo 92 and a shrimp line connecting rod 93, and the shrimp line connecting rod 93 is provided with a shrimp line picking needle. The horizontal servo 91 and the vertical servo 92 work together, and the shrimp line picking needle is driven by the shrimp line connecting rod 93 to pick the shrimp line. This design can ensure the precision and accuracy of the thread picking action and improve the efficiency of picking the shrimp line. The design of the horizontal servo 91 and the vertical servo 92 can achieve fast action, driving the shrimp line picking needle to quickly pick the shrimp line. The fast thread picking speed helps to improve production efficiency and reduce production time.

[0042] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An automatic shrimp peeling machine, characterized in that: The invention comprises a base, a first support frame and a second support frame respectively arranged on both sides of the base, a clamping mechanism installed between the first support frame and the second support frame, an electric control mechanism and a cutting mechanism arranged on the first support frame, a shell cutting mechanism arranged on the top of the second support frame, a shell peeling mechanism arranged on the base and located at the rear side of the clamping mechanism, and a thread picking mechanism located at one side of the shell peeling mechanism, wherein the clamping mechanism is used to clamp the shrimp body, the cutting mechanism is used to cut the shrimp head, the shell cutting mechanism is used to cut the shrimp shell, the thread picking mechanism is used to pick up the shrimp thread, and the shell peeling mechanism is used to peel off the cut shrimp shell, and the clamping mechanism is provided with a tension element to keep clamping the shrimp body.

2. The automatic shrimp peeling machine according to claim 1, characterized in that: The base is a rectangular base, and is a U-shaped base formed by assembling a plurality of profiles.

3. The automatic shrimp peeling machine according to claim 1, characterized in that: The first support frame includes a first support column and a support panel connected to the first support column. The electric control mechanism includes a controller and a power supply module. The controller is electrically controlled and connected to the clamping mechanism, the cutting mechanism, the shell cutting mechanism, the shell peeling mechanism and the thread picking mechanism. The power supply module is arranged on the lower surface of the support panel, and the controller is installed on the first support column.

4. The automatic shrimp peeling machine according to claim 1, characterized in that: The clamping mechanism is provided with a fixed crossbeam, the two ends of which are respectively connected to the first support frame and the second support frame, and a first clamping plate and a second clamping plate opposite to the first clamping plate are installed on the fixed crossbeam. The tension element is used for the second clamping plate to apply tension toward the first clamping plate to clamp the shrimp body.

5. The automatic shrimp peeling machine according to claim 1, characterized in that: The cutting mechanism includes a cutting drive module installed on a first support frame, a cutting connecting rod connected to the cutting drive module, and a shrimp head cutter installed on the cutting connecting rod. The cutting drive module is used to drive the cutting connecting rod to drive the shrimp head cutter to move toward the clamping mechanism.

6. The automatic shrimp peeling machine according to claim 1, characterized in that: The shell cutting mechanism includes a shell cutting drive module installed on the second support frame, a shell cutting connecting rod connected to the shell cutting drive module, and a shell cutting knife installed on the shell cutting connecting rod. The shell cutting drive module is used to drive the shell cutting connecting rod to drive the shell cutting knife to move toward the clamping mechanism.

7. The automatic shrimp peeling machine according to claim 1, characterized in that: The shelling mechanism includes a slide rail, a sliding seat slidably mounted on the slide rail, a clamping module mounted on the sliding seat, and a sliding drive module used to drive the sliding seat to slide on the slide rail; the clamping module is used to clamp the shrimp tail, and the sliding drive module is used to drive the sliding seat to move along the slide rail to separate the shrimp shell from the shrimp body, and the shrimp body is clamped by a tension element during separation.

8. The automatic shrimp peeling machine according to claim 7, characterized in that: The clamping module includes two sets of clamping jaws arranged opposite to each other, two gears installed on a sliding seat and meshing with each other, and a clamping servo connected to one of the gears. The clamping servo is used to drive the gear to rotate so that the two sets of clamping jaws move in a mirror-like manner relative to each other to clamp the shrimp tail.

9. The automatic shrimp peeling machine according to claim 8, characterized in that: The sliding drive module comprises a sliding servo and a driving connecting rod connected to the sliding servo, and one end of the driving connecting rod is connected to the sliding seat.

10. The automatic shrimp peeling machine according to claim 1, characterized in that: The thread picking mechanism comprises a horizontal servo, a vertical servo connected to the horizontal servo, and a shrimp thread connecting rod connected to the vertical servo, and the shrimp thread connecting rod is provided with a shrimp thread picking needle.

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