Enamel reaction kettle for production
By designing adjustment components in the enamel reactor, the problem of lack of flow rate adjustment components in the existing enamel reactor is solved, and the precise adjustment of material discharge speed is achieved, which improves production efficiency and flexibility.
Patent Information
- Application Number
- CN202421307143.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The lack of flow rate adjustment components in the existing enamel reactor design makes it difficult to adjust the material emission rate, affecting reaction efficiency and product quality.
An adjustment component including a discharge pipe, a fixed sleeve, a moving groove, a moving pipe, a threaded rod, an output motor and a guide rod is designed. Through the output motor, the threaded rod is driven to rotate, and the moving pipe slides in the moving groove, adjusting the gap inside the discharge pipe, thereby controlling the discharge rate of the material.
Accurate adjustment of material discharge speed is achieved, production efficiency and flexibility are improved, and uncertainty in manual operation is reduced.
Smart Images
Figure CN222534950U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, and more specifically, to an enamel reaction kettle for production. Background Art
[0002] In the existing technology, in the design of enameled reactors, there is a lack of a dedicated flow rate regulation component, such as an adjustable valve or flow control system, which can adjust the discharge rate of materials according to production needs and ensure that the flow of materials between the reactor and other equipment is more accurate and efficient.
[0003] At present, many enameled reactors are not equipped with automatic feeding systems, which means that the material feeding process relies on manual operation. The introduction of automatic feeding components, such as screw conveyors, vibrating feeders or vacuum suction systems, can greatly improve the feeding speed and accuracy and reduce the uncertainty of manual operation.
[0004] Existing enameled reactors usually use standard agitators for mixing, but this may not be sufficient to handle all types of materials. By introducing advanced mixing components such as multi-functional agitators, side-entry agitators or mixing systems with disperser discs, the mixing uniformity of materials can be significantly improved to ensure the consistency and stability of product quality. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the problems existing in the prior art, the utility model provides an enamel reactor for production to solve the technical problem of the lack of a special flow rate regulating component in the design of the existing enamel reactor mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an enamel reaction kettle for production, comprising a kettle body, an adjusting component is arranged on one side of the kettle body, the adjusting component comprises a discharge pipe, a fixed sleeve, a movable groove, a movable pipe, a threaded rod, an output motor and a guide rod, the discharge pipe is connected to the bottom of the kettle body, the fixed sleeve is connected to the discharge pipe, the movable groove is arranged on the inner side of the fixed sleeve, the movable pipe is slidably connected to the movable groove, the threaded rod is threadedly connected between the movable pipe and the fixed sleeve, the output motor is fixedly mounted on the fixed sleeve, the output end of the output motor is connected to the threaded rod, the guide rod is slidably connected to one side of the fixed sleeve and the movable pipe, a feeding component is arranged on the outside of the kettle body, the feeding component comprises a supporting frame, a fixing plate and a protecting frame, the supporting frame is arranged on the outside of the kettle body, the fixing plate is arranged on the top of the supporting frame, the protecting frame is arranged on the outside of the fixing plate, and a stirring component is arranged inside the kettle body.
[0009] The utility model is further configured such that a sliding groove is provided on the inner side of the moving tube, a sliding block is slidably connected to the sliding groove, and a resisting spring is evenly connected to the sliding block, so that the sliding process of the sliding block is completed through the coordinated use of various components.
[0010] The utility model is further configured such that a push block is connected to the push spring, a limiting groove is provided on the movable tube, the movable tube and the fixed sleeve are slidingly connected via the limiting groove, a limiting block is installed on the fixed sleeve, the push block abuts against the limiting block, and the flow rate limiting process is completed through the coordinated use of various components.
[0011] The utility model is further configured as follows: a climbing ladder is connected to one side of the fixed plate, a mounting frame is fixedly installed on the fixed plate, a feed frame is fixedly installed on the mounting frame, a blocking piece is installed on the top of the feed frame, and a feed pipe is connected to the bottom of the feed frame. The coordinated use of various components facilitates the completion of the material input process.
[0012] The utility model is further configured as follows: a feed rod is rotatably connected inside the feed pipe, a spiral sheet is installed outside the feed rod, a conveying coupling is connected to one side of the feed pipe, a conveying motor is connected to one side of the coupling, a discharge pipe is connected to the bottom of the feed pipe, the outlet of the discharge pipe is close to the inlet of the kettle body, and the material conveying process is completed through the coordinated use of various components.
[0013] The utility model is further configured such that the stirring assembly includes a rotating coupling, a rotating motor and a rotating rod, the rotating coupling is installed on the top of the kettle body, the rotating motor is connected to one side of the rotating coupling, and the rotating rod is connected to one end of the coupling, and the stirring process of the material is completed through the coordinated use of various components.
[0014] The utility model is further configured such that a rotating ring is installed on the rotating rod, a rotating sheet is connected to the outer side of the rotating ring, and a rotating sleeve is installed on the outer side of the rotating sheet, so that the mixing process of the material is facilitated through the coordinated use of various components.
[0015] The utility model is further configured that a support seat is installed at the bottom of the kettle body, and a heating shell is sleeved on the outer side of the kettle body, so that the supporting process of the kettle body is completed through the coordinated use of various components.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a production enamel reactor with the following
[0018] Beneficial effects:
[0019] 1. The material discharge speed can be precisely adjusted by designing the discharge pipe, fixed sleeve, moving groove, moving pipe, threaded rod, output motor and guide rod. The output motor drives the threaded rod to rotate, so that the moving pipe slides in the moving groove, and then adjusts the gap inside the discharge pipe, thereby controlling the material discharge rate. This design enables the operator to flexibly adjust the material discharge speed according to production needs, thereby improving production efficiency and flexibility.
[0020] 2. The function of automatic loading is realized by designing the support frame, fixed plate, protective frame, climbing ladder, mounting frame, feed frame, baffle plate, feed pipe, feed rod, spiral plate, conveying coupling and conveying motor. The operator can pour the raw materials into the feed frame through the climbing ladder, and spirally load the raw materials into the kettle body through the feed rod and spiral plate driven by the conveying motor. This design reduces the need for manual operation and improves loading efficiency and safety.
[0021] 3. Effective stirring of the raw materials in the kettle body is achieved by designing a rotating coupling, a rotating motor, a rotating rod, a rotating ring, a rotating plate and a rotating sleeve. The rotating motor drives the rotating rod to rotate through the rotating coupling, so that the rotating ring and the rotating plate stir the raw materials, ensuring uniform mixing of the raw materials. In addition, the heating shell on the outside of the kettle body can be used in conjunction with the heating resistance wire to heat the raw materials, further promoting the chemical reaction or mixing process. This design improves the stirring efficiency and uniformity and ensures the consistency of product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of an enamel reactor for production in the utility model;
[0023] Figure 2 It is a partial structural schematic diagram of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the feeding assembly in the utility model;
[0025] Figure 4 It is a structural schematic diagram of the stirring assembly in the utility model;
[0026] Figure 5 It is a structural schematic diagram of the adjustment component in the utility model;
[0027] Figure 6 It is a cross-sectional structural schematic diagram of the adjustment component in the utility model;
[0028] Figure 7 It is a structural schematic diagram of the moving tube in the utility model.
[0029] In the figure: 1. kettle body; 2. discharge pipe; 3. fixed sleeve; 4. moving groove; 5. moving pipe; 6. threaded rod; 7. output motor; 8. guide rod; 9. support frame; 10. fixed plate; 11. protective frame; 12. sliding groove; 13. sliding block; 14. abutting spring; 15. abutting block; 16. limiting groove; 17. limiting block; 18. climbing ladder; 19. mounting frame; 20. feed frame; 21. blocking piece; 22. feed pipe; 23. feed rod; 24. spiral piece; 25. conveying coupling; 26. conveying motor; 27. discharge pipe; 28. rotating coupling; 29. rotating motor; 30. rotating rod; 31. rotating ring; 32. rotating piece; 33. rotating sleeve ring; 34. support seat; 35. heating shell. DETAILED DESCRIPTION
[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0032] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0033] See also Figure 1-7 A production enamel reactor comprises a reactor body 1, one side of the reactor body 1 is provided with an adjustment component, the adjustment component comprises a discharge pipe 2, a fixed sleeve 3, a movable groove 4, a movable pipe 5, a threaded rod 6, an output motor 7 and a guide rod 8, the discharge pipe 2 is connected to the bottom of the reactor body 1, the fixed sleeve 3 is connected to the discharge pipe 2, the movable groove 4 is arranged on the inner side of the fixed sleeve 3, the movable pipe 5 is slidably connected to the movable groove 4, the threaded rod 6 is threadedly connected between the movable pipe 5 and the fixed sleeve 3, the output motor 7 is fixedly mounted on the fixed sleeve 3, the output end of the output motor 7 is connected to the threaded rod 6, the guide rod 8 is slidably connected to one side of the fixed sleeve 3 and the movable pipe 5, a feeding component is arranged on the outside of the reactor body 1, the feeding component comprises a support frame 9, a fixed plate 10 and a protective frame 11, the support frame 9 is arranged on the outside of the reactor body 1, the fixed plate 10 is arranged on the top of the support frame 9, the protective frame 11 is arranged on the outside of the fixed plate 10, and a stirring component is arranged inside the reactor body 1.
[0034] A sliding groove 12 is provided inside the moving tube 5 , a sliding block 13 is slidably connected to the sliding groove 12 , and a resisting spring 14 is evenly connected to the sliding block 13 .
[0035] A push block 15 is connected to the push spring 14 , a limiting groove 16 is provided on the moving tube 5 , the moving tube 5 and the fixed sleeve 3 are slidably connected via the limiting groove 16 , a limiting block 17 is installed on the fixed sleeve 3 , and the push block 15 abuts against the limiting block 17 .
[0036] A climbing ladder 18 is connected to one side of the fixed plate 10, a mounting frame 19 is fixedly installed on the fixed plate 10, a feed frame 20 is fixedly installed on the mounting frame 19, a blocking piece 21 is installed on the top of the feed frame 20, and a feed pipe 22 is connected to the bottom of the feed frame 20.
[0037] A feeding rod 23 is rotatably connected inside the feed pipe 22, and a spiral piece 24 is installed outside the feed rod 23. A conveying coupling 25 is connected to one side of the feed pipe 22, and a conveying motor 26 is connected to one side of the coupling. A discharge pipe 27 is connected to the bottom of the feed pipe 22, and the outlet of the discharge pipe 27 is close to the inlet of the kettle body 1.
[0038] In this embodiment, during use, when the raw materials inside the kettle body 1 are discharged, the discharge pipe 2 at the bottom is used to discharge the materials. When the discharge speed needs to be adjusted, the output motor 7 is manually started to drive the threaded rod 6 at one end of the output motor 7 to rotate, thereby driving the moving tube 5 to slide along the fixed sleeve 3 in the sliding groove 12, and the guide rod 8 is used to guide. During the sliding movement, the fixed sleeve 3 and the moving tube 5 are slid by the moving groove 4. During the movement, the limiting block 17 is used to drive the sliding block 13 to slide on the limiting groove 16, so that the position of the sliding block 13 is displaced, thereby moving the moving tube 5. The gap inside the tube 5 becomes smaller, thereby reducing the outflow rate. When it is necessary to increase the rate, the above operation is performed in reverse. During the feeding process, the climbing ladder 18 is used manually to climb, so that the raw materials are manually transported to the fixed plate 10, and the raw materials are poured into the feed frame 20, and the impurities are isolated by the blocking piece 21 on the feed frame 20. When the raw materials leak into the feed pipe 22, the conveying motor 26 is manually started to drive the conveying coupling 25 at the output end to rotate, thereby driving the feed rod 23 to rotate, thereby driving the spiral piece 24 to rotate, thereby completing the spiral feeding process of the raw materials, and finally the raw materials are discharged from the discharge pipe 27 and fall into the kettle body 1.
[0039] See also Figure 4As an implementation method of a production enamel reactor for a stirring assembly: the stirring assembly includes a rotating coupling 28, a rotating motor 29 and a rotating rod 30, the rotating coupling 28 is installed on the top of the reactor body 1, the rotating motor 29 is connected to one side of the rotating coupling 28, and the rotating rod 30 is connected to one end of the coupling.
[0040] A rotating ring 31 is mounted on the rotating rod 30 , a rotating sheet 32 is connected to the outer side of the rotating ring 31 , and a rotating sleeve ring 33 is mounted on the outer side of the rotating sheet 32 .
[0041] A support base 34 is installed at the bottom of the kettle body 1 , and a heating shell 35 is sleeved on the outer side of the kettle body 1 .
[0042] More specifically, when it is necessary to stir the raw materials in the kettle body 1, the rotating motor 29 is manually started to use the rotating coupling 28 to drive the rotating rod 30 to rotate, thereby cooperating with the rotating ring 31 on the rotating rod 30 to rotate, and driving the rotating sheet 32 to rotate, and cooperating with the use of the rotating ring 33, so that the raw materials inside the kettle body 1 are stirred, and the heating shell 35 outside the kettle body 1 is used to put the heating resistance wire into the heating shell 35 to heat the raw materials inside the kettle body 1, and finally the raw materials are discharged from the discharge pipe 2.
[0043] In summary, when the overall equipment is in use or running: during use, when the raw materials inside the kettle body 1 are discharged, the discharge pipe 2 at the bottom is used to discharge the materials. When it is necessary to adjust the discharge speed, the output motor 7 is manually started to drive the threaded rod 6 at one end of the output motor 7 to rotate, thereby driving the moving tube 5 to slide along the fixed sleeve 3 in the sliding groove 12, and the guide rod 8 is used to guide. During the sliding movement, the fixed sleeve 3 and the moving tube 5 are slid by the moving groove 4. During the movement, the limiting block 17 is used to drive the sliding block 13 to slide on the limiting groove 16, so that the position of the sliding block 13 is displaced. The gap on the inner side of the movable tube 5 is reduced, thereby reducing the outflow rate. When the rate needs to be increased, the above operation is performed in reverse. During the feeding process, the climbing ladder 18 is used manually to climb, so that the raw materials are manually transported to the fixed plate 10, and the raw materials are poured into the feed frame 20, and the impurities are isolated by the blocking piece 21 on the feed frame 20. When the raw material leaks into the feed pipe 22, the conveying motor 26 is manually started to drive the conveying coupling 25 at the output end to rotate, thereby driving the feed rod 23 to rotate, thereby driving the spiral piece 24 to rotate, thereby completing the spiral feeding process of the raw material, and finally the raw material is discharged from the discharge pipe 27 and falls into the kettle body 1.
[0044] When it is necessary to stir the raw materials in the kettle body 1, the rotating motor 29 is manually started to use the rotating coupling 28 to drive the rotating rod 30 to rotate, thereby cooperating with the rotating ring 31 on the rotating rod 30 to rotate, and driving the rotating sheet 32 to rotate, and cooperating with the use of the rotating sleeve 33, so that the raw materials inside the kettle body 1 are stirred, and the heating shell 35 outside the kettle body 1 is used to put the heating resistance wire into the heating shell 35 to heat the raw materials inside the kettle body 1, and finally the raw materials are discharged from the discharge pipe 2.
[0045] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A production enamel reactor, comprising a reactor body (1), characterized in that: An adjustment component is provided on one side of the kettle body (1), and the adjustment component comprises a discharge pipe (2), a fixed sleeve (3), a movable groove (4), a movable pipe (5), a threaded rod (6), an output motor (7) and a guide rod (8); the discharge pipe (2) is connected to the bottom of the kettle body (1); the fixed sleeve (3) is connected to the discharge pipe (2); the movable groove (4) is provided on the inner side of the fixed sleeve (3); the movable pipe (5) is slidably connected to the movable groove (4); the threaded rod (6) is threadedly connected between the movable pipe (5) and the fixed sleeve (3); the output motor (7) is fixed The kettle (1) is installed on a fixed sleeve (3), the output end of the output motor (7) is connected to the threaded rod (6), the guide rod (8) is slidably connected to the fixed sleeve (3) and one side of the movable tube (5), a loading assembly is arranged on the outside of the kettle (1), the loading assembly comprises a support frame (9), a fixed plate (10) and a protective frame (11), the support frame (9) is arranged on the outside of the kettle (1), the fixed plate (10) is arranged on the top of the support frame (9), the protective frame (11) is arranged on the outside of the fixed plate (10), and a stirring assembly is arranged inside the kettle (1).
2. The production enamel reactor according to claim 1, characterized in that: A sliding groove (12) is provided on the inner side of the moving tube (5), a sliding block (13) is slidably connected to the sliding groove (12), and a resisting spring (14) is evenly connected to the sliding block (13).
3. The production enamel reactor according to claim 2 is characterized in that: The abutment spring (14) is connected to a abutment block (15), the movable tube (5) is provided with a limiting groove (16), the movable tube (5) and the fixed sleeve (3) are slidably connected via the limiting groove (16), the fixed sleeve (3) is provided with a limiting block (17), and the abutment block (15) is in abutment with the limiting block (17).
4. The production enamel reactor according to claim 3 is characterized by: A climbing ladder (18) is connected to one side of the fixed plate (10), a mounting frame (19) is fixedly mounted on the fixed plate (10), a feed frame (20) is fixedly mounted on the mounting frame (19), a blocking piece (21) is mounted on the top of the feed frame (20), and a feed pipe (22) is connected to the bottom of the feed frame (20).
5. The production enamel reactor according to claim 4 is characterized in that: A feeding rod (23) is rotatably connected inside the feeding pipe (22), and a spiral sheet (24) is installed outside the feeding rod (23). A conveying coupling (25) is connected to one side of the feeding pipe (22), and a conveying motor (26) is connected to one side of the coupling. A discharge pipe (27) is connected to the bottom of the feeding pipe (22), and the outlet of the discharge pipe (27) is close to the inlet of the kettle body (1).
6. A production enamel reactor according to any one of claims 1 to 5, characterized in that: The stirring assembly comprises a rotating coupling (28), a rotating motor (29) and a rotating rod (30), wherein the rotating coupling (28) is mounted on the top of the kettle body (1), the rotating motor (29) is connected to one side of the rotating coupling (28), and the rotating rod (30) is connected to one end of the coupling.
7. The production enamel reactor according to claim 6 is characterized by: A rotating ring (31) is installed on the rotating rod (30), a rotating sheet (32) is connected to the outer side of the rotating ring (31), and a rotating sleeve (33) is installed on the outer side of the rotating sheet (32).
8. The production enamel reactor according to claim 7 is characterized in that: A support seat (34) is installed at the bottom of the kettle body (1), and a heating shell (35) is sleeved on the outer side of the kettle body (1).