Crushing type grillage machine
By adopting split cutting sheets and feed rack structures in the crushing grille machine, the problems of blade damage and uneven crushing are solved, and more efficient maintenance and crushing process is achieved.
Patent Information
- Application Number
- CN202420451733.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-08
AI Technical Summary
After long-term use of the existing crushing grille machines, the blade is prone to damage, the maintenance cost is high, the operation is difficult, and the problems of uneven crushing and internal blockage are prominent.
A split cutting piece structure is designed to allow the individual replacement of damaged cutter heads, a feed rack is used to facilitate material transport to the center of the cutting piece, and to prevent impurities from entering through dustproof components.
Improve maintenance efficiency, reduce maintenance costs, avoid uneven crushing and internal blockage, and enhance crushing efficiency.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to a crushing type grid machine, in particular to a crushing type grid machine. Background Art
[0002] The crushing screen machine is a new type of sewage removal equipment for municipal, water conservancy and pump station systems. Its main function is to crush various debris and garbage in the sewage pipe network to protect the equipment of the pump station and enable it to operate normally. The crushing screen machine consists of multiple parts: driving part: usually using a waterway amphibious motor, double motor type or three motor type can be selected according to the width of the canal and the processing capacity, crushing part: the two shafts drive the blades to cross and crush, the blade is the most important part, the blade needs to have high hardness and high process requirements, usually only imported blades are more reliable, the screen part: this part is used to block large particles of garbage. In order to avoid excessive head loss, it is recommended to choose a gap of about 20mm. The screen part is also called a drum, which has a rotating rake that pushes the garbage to the crushing part. Generally, they are divided into single-drum and double-drum, which are selected according to the flow rate and channel width. The cutting blades used in existing crushing-type screen machines are generally integral structures with a certain thickness. After long-term use, the blades are prone to damage. When replacement is required, the entire drive shaft is often required to be disassembled and the damaged blades are replaced. It is inconvenient to replace a damaged single cutter head. The maintenance cost is high and the operation is difficult. At the same time, the material used for crushing is directly transported to the inside of the crushing bin, which is prone to uneven crushing. The inside of the crushing-type screen machine is prone to blockage, which is inconvenient to clean. It is not convenient to directly transport the structure to be crushed to the center position of the two sets of cutting blades for crushing, and there is a lack of material guide structure. Utility Model Content
[0003] The purpose of the utility model is to provide a crushing type grid machine to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A crushing type grid machine comprises a base, a crushing bin is fixedly mounted on the outer wall of the top of the base, a crushing assembly is fixedly mounted on the inner wall of the crushing bin, the crushing assembly comprises a servo motor, the outer wall of the servo motor output shaft is transmission-connected to the drive shaft, a cutting blade is evenly fixedly mounted on the outer wall of the drive shaft, a plurality of cutting blades are provided, a dustproof assembly is fixedly mounted on the inner wall of the crushing bin, a cutter head is evenly fixedly mounted on the outer wall of the cutting blade, and a feeding rack is fixedly mounted on the outer wall of the front end of the crushing bin.
[0006] In a preferred embodiment of the present utility model, the servo motor is fixedly mounted on the inner wall of the top of the crushing bin via a support frame, and a gear 1 is fixedly mounted on the outer wall of the servo motor output shaft.
[0007] In a preferred embodiment of the present utility model, two driving shafts are symmetrically arranged on the left and right, and the two driving shafts are rotatably connected to the top and bottom inner walls of the crushing bin respectively through bearings.
[0008] In a preferred embodiment of the utility model, gear 2 is fixedly installed on the outer wall of the driving shaft, gear 1 and gear 2 are meshed and transmission connected, the angle between the upper and lower cutting blades is °, and the cutting blades on the left and right sides are overlapped and staggered.
[0009] In a preferred embodiment of the present utility model, the feeding rack includes a positioning plate, the rear end outer wall of the positioning plate is plug-connected with the front end inner wall of the crushing bin, and the outer wall of the positioning plate is fixedly connected with the outer wall of the crushing bin by bolts.
[0010] In a preferred embodiment of the present utility model, the feed rack is arranged in a trapezoidal shape, the feed rack is fixedly connected to the outer wall of the positioning plate, the inner wall at the bottom of the feed rack is provided with a slope, and the output end of the feed rack points between the two groups of cutting blades.
[0011] In a preferred embodiment of the present utility model, the dustproof component includes a baffle, which is fixed to the inner wall of the crushing bin by bolts, a through hole is formed in the inner wall of the baffle, and slide grooves are formed on the inner walls on the left and right sides of the through hole.
[0012] In a preferred embodiment of the present utility model, the inner wall of the through hole is plugged in and connected to the movable plate, the outer wall of the movable plate is fixedly connected to the plug plate, the outer wall of the plug plate is slidably connected to the inner wall of the slide groove, and the outer wall above the baffle is plugged in and connected to the inner wall of the crushing bin.
[0013] In a preferred embodiment of the present invention, slots are evenly arranged on the inner walls around the cutting blade, the inner walls of the slots are plug-connected to the cutter head, the outer wall at the rear end of the cutter head is fixedly connected to the plug-in piece, and the plug-in piece is plug-connected to the inner wall of the slot.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.
[0015] 1. By designing the cutting disc into a split structure, it is convenient to disassemble and replace a single cutter head after the crushing grille machine is damaged or deformed. The cutter head can be replaced without removing the entire drive shaft, which improves the efficiency of maintaining the crushing grille machine;
[0016] 2. By setting up a feeding rack with a slope on the inner wall of the feeding rack, the material to be crushed can be stably transported to the center position of the two sets of cutting blades under the action of gravity, thereby improving work efficiency. It can also avoid the deviation of the material to be crushed to a certain extent, resulting in uneven crushing, or jamming and blockage inside the crushing bin. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0018] Figure 1 This is a schematic diagram of the main structure of a crushing type grid machine;
[0019] Figure 2 It is a schematic diagram of the structure of a feeding rack in a crushing type grid machine;
[0020] Figure 3 It is a schematic diagram of the working structure of a crushing component in a crushing type grid machine;
[0021] Figure 4 This is a schematic diagram of the structure of a dust-proof component in a crushing type grid machine;
[0022] Figure 5 It is a schematic diagram of the structure of a cutting blade in a crushing type grid machine.
[0023] In the figure: base 100, crushing bin 110, positioning plate 120, feeding rack 121, servo motor 200, gear 1 210, drive shaft 220, gear 2 230, cutting blade 240, slot 241, cutter head 242, insert 243, baffle 300, through hole 310, slide groove 320, movable plate 330, insert plate 331, side plate 340. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] Example 1: Figure 1, including a base 100, a crushing bin 110 is fixedly installed on the outer wall of the top of the base 100, a crushing assembly is fixedly installed on the inner wall of the crushing bin 110, the crushing assembly includes a servo motor 200, the outer wall of the output shaft of the servo motor 200 is transmission-connected to the drive shaft 220, a cutting blade 240 is evenly fixedly installed on the outer wall of the drive shaft 220, a plurality of cutting blades 240 are provided, a dustproof assembly is fixedly installed on the inner wall of the crushing bin 110, a cutter head 242 is evenly fixedly installed on the outer wall of the cutting blade 240, and a feeding rack 121 is fixedly installed on the outer wall of the front end of the crushing bin 110.
[0026] The specific usage scenario of this embodiment is: by turning on the servo motor 200, the servo motor 200 drives the drive shaft 220 to rotate, so that the two drive shafts 220 respectively drive the two groups of cutting blades 240 to rotate, and cut the material entering between the two groups of cutting blades 240, so as to facilitate the crushing of the material and facilitate the transportation of the material through a small flow channel. The cutter head 242 is provided to cut the material when the cutting blade 240 rotates, and the feeding rack 121 is provided to transport the material to be crushed between the two groups of cutting blades 240, thereby increasing the crushing efficiency.
[0027] Example 2: Figure 3 The servo motor 200 is fixedly mounted on the top inner wall of the crushing bin 110 through a support frame, a gear 1 210 is fixedly mounted on the outer wall of the output shaft of the servo motor 200, two drive shafts 220 are symmetrically arranged on the left and right, and the two drive shafts 220 are rotatably connected to the top and bottom inner walls of the crushing bin 110 through bearings respectively, a gear 2 230 is fixedly mounted on the outer wall of the drive shaft 220, and the gear 1 210 is meshed and driven by the gear 2 230, and the angle between the upper and lower cutting blades 240 is 6°, and the cutting blades 240 on the left and right sides are overlapped and staggered.
[0028] The specific usage scenario of this embodiment is: by setting gear 1 210 and gear 2 230 to cooperate with each other to have a transmission function, it is convenient to drive the two drive shafts 220 to rotate at the same time through the servo motor 200, so that when the two sets of cutting blades 240 rotate, the material is cut and crushed.
[0029] Example 3: Figure 1 and Figure 2 The feeding rack 121 includes a positioning plate 120, the outer wall of the rear end of the positioning plate 120 is plugged into the inner wall of the front end of the crushing bin 110, the outer wall of the positioning plate 120 and the outer wall of the crushing bin 110 are fixedly connected by bolts, the feeding rack 121 is arranged in a trapezoidal shape, the feeding rack 121 is fixedly connected to the outer wall of the positioning plate 120, a slope is arranged on the inner wall at the bottom of the feeding rack 121, and the output end of the feeding rack 121 points to between the two groups of cutting blades 240.
[0030] The specific usage scenario of this embodiment is: by setting the positioning plate 120, the feeding rack 121 is fixedly installed inside the crushing bin 110, so as to facilitate the use of two sets of cutting blades 240 to crush the material to be crushed. By setting the feeding rack 121, it is convenient to transport the material to the center position inside the crushing bin 110 under the action of gravity.
[0031] Example 4: Figure 1 and Figure 4 The dustproof component includes a baffle 300, which is fixedly installed on the inner wall of the crushing bin 110 by bolts. A through hole 310 is opened on the inner wall of the baffle 300, and slide grooves 320 are opened on the inner walls on the left and right sides of the through hole 310. The inner wall of the through hole 310 is plugged in and connected to a movable plate 330. The outer wall of the movable plate 330 is fixedly connected to a plug plate 331. The outer wall of the plug plate 331 is slidably connected to the inner wall of the slide groove 320. A side plate 340 is plugged in between the upper outer wall of the baffle 300 and the inner wall of the crushing bin 110.
[0032] The specific usage scenario of this embodiment is: by setting the baffle 300 and the side plate 340 for use together, it is convenient to crush the material in the crushing bin 110, and can prevent impurities from entering the gear 1 210, the drive shaft 220, and the gear 2 230, thereby improving the protection effect on the operation of the equipment.
[0033] Example 5: Figure 5 The inner wall around the cutting piece 240 is evenly provided with slots 241 , the inner wall of the slot 241 is plugged in and connected to the cutter head 242 , the outer wall at the rear end of the cutter head 242 is fixedly connected to the plug 243 , and the plug 243 is plugged in and connected to the inner wall of the slot 241 .
[0034] The specific usage scenario of this embodiment is: by setting the plug-in connection between the plug-in piece 243 and the slot 241, it is convenient to make a split plug-in connection between the cutter head 242 and the cutting blade 240, so as to facilitate the replacement of a damaged single cutter head 242, thereby maintaining the functional integrity of the cutting blade 240.
[0035] The working principle of the utility model is: when used by technicians in this field, by conveying the crushed material to the inside of the feeding rack 121, under the action of gravity, the material enters the inside of the crushing bin 110 and the inside of the two sets of cutting blades 240, and by turning on the servo motor 200, the servo motor 200 drives the two drive shafts 220 to rotate at the same time, so that the drive shaft 220 can drive the cutting blades 240 to rotate, and the material is crushed, and the crushed material is output from the other end of the crushing bin 110.
[0036] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A crushing type grid machine, comprising a base (100), a crushing bin (110) fixedly mounted on the top outer wall of the base (100), and a crushing assembly fixedly mounted on the inner wall of the crushing bin (110), characterized in that: The pulverizing component comprises a servo motor (200), the outer wall of the output shaft of the servo motor (200) is drivingly connected to the driving shaft (220), the outer wall of the driving shaft (220) is evenly fixedly mounted with a cutting blade (240), a plurality of the cutting blades (240) are provided, the inner wall of the pulverizing bin (110) is fixedly mounted with a dustproof component, the outer wall of the cutting blade (240) is evenly fixedly mounted with a cutter head (242), and the front end outer wall of the pulverizing bin (110) is fixedly mounted with a feeding rack (121).
2. A crushing type grid machine according to claim 1, characterized in that: The servo motor (200) is fixedly mounted on the top inner wall of the crushing bin (110) via a support frame, and a gear 1 (210) is fixedly mounted on the outer wall of the output shaft of the servo motor (200).
3. A crushing type grid machine according to claim 2, characterized in that: Two driving shafts (220) are symmetrically arranged on the left and right, and the two driving shafts (220) are rotatably connected to the top and bottom inner walls of the crushing bin (110) respectively through bearings.
4. A crushing type grid machine according to claim 2, characterized in that: The outer wall of the driving shaft (220) is fixedly mounted with a second gear (230), the first gear (210) and the second gear (230) are meshed and connected to each other in a transmission manner, the angle between the upper and lower cutting blades (240) is 6°, and the cutting blades (240) on the left and right sides are stacked and staggered.
5. A crushing type grid machine according to claim 1, characterized in that: The feeding rack (121) comprises a positioning plate (120), the rear end outer wall of the positioning plate (120) is plug-connected with the front end inner wall of the crushing bin (110), and the outer wall of the positioning plate (120) and the outer wall of the crushing bin (110) are fixedly connected by bolts.
6. A crushing type grid machine according to claim 5, characterized in that: The feeding rack (121) is arranged in a trapezoidal shape, the feeding rack (121) is fixedly connected to the outer wall of the positioning plate (120), a slope is arranged on the inner wall of the bottom of the feeding rack (121), and the output end of the feeding rack (121) points to between the two groups of cutting blades (240).
7. A crushing type grid machine according to claim 1, characterized in that: The dustproof assembly comprises a baffle (300), wherein the baffle (300) is fixedly mounted on the inner wall of the crushing bin (110) by means of bolts, a through hole (310) is provided on the inner wall of the baffle (300), and sliding grooves (320) are provided on the inner walls on the left and right sides of the through hole (310).
8. A crushing type grid machine according to claim 7, characterized in that: The inner wall of the through hole (310) is plugged in and connected to the movable plate (330), the outer wall of the movable plate (330) is fixedly connected to the plug plate (331), the outer wall of the plug plate (331) is slidably connected to the inner wall of the slide groove (320), and the upper outer wall of the baffle (300) is plugged in and connected to the inner wall of the crushing bin (110) by a side plate (340).
9. A crushing type grid machine according to claim 1, characterized in that: Slots (241) are evenly arranged on the inner walls around the cutting blade (240); the inner walls of the slots (241) are plugged in and connected to the cutter head (242); the outer wall at the rear end of the cutter head (242) is fixedly connected to an insert piece (243); and the insert piece (243) is plugged in and connected to the inner wall of the slot (241).