Leftover material recycling mechanism of carrier tape forming machine

By installing micro push rods, baffles and connecting seats in the edge material recovery mechanism of the carrier tape forming machine, the powder splashing is controlled and the crushing equipment is used to clean the crushing equipment, the problem of low powder splashing and edge material recovery efficiency in the prior art is solved, and more efficient edge material recovery and lower environmental pollution are achieved.

CN222535147UActive Publication Date: 2025-02-28JIANGSU CHIPLOAD ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420428269.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-02-28
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The edge material recycling mechanism of the existing belt forming machine lacks micro push rods, baffles and connecting seats, which causes powder to splash out during crushing, contaminating the external environment and affecting the efficiency of edge material recycling.

Method used

A side material recovery mechanism for a carrier tape forming machine is designed. By installing a baffle on both sides of the inside of the feed hopper and installing a connecting seat on the top of the baffle, the opening and closing of the baffle is controlled by a micro push rod to prevent powder from splashing out. At the same time, cleaning components, such as cleaning brushes, are installed to clean the edge materials on the crushing rollers and rolling rollers to ensure crushing efficiency.

Benefits of technology

It effectively prevents powder dust from splashing out from the feed hopper, reduces pollution to the external environment, and improves the efficiency of side material recycling. The use of cleaning components ensures complete crushing of edge materials and efficient operation of the equipment.

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Abstract

The utility model discloses a rim charge recycling mechanism of a carrier tape forming machine, which relates to the technical field of carrier tape forming machines and comprises a rim charge recycling mechanism body, a feed hopper is mounted at the top end of the rim charge recycling mechanism body, and baffles are movably mounted on two sides of the inside of the feed hopper through rotating shafts. Connecting bases are installed on the two sides of the feeding hopper and the top end of the baffle correspondingly, a micro push rod is movably installed between the two connecting bases through a rotating shaft, and the micro push rod is used for controlling opening and closing of the baffle. According to the rim charge recycling mechanism, the miniature push rod, the baffles and the connecting base are installed, the miniature push rod is controlled to extend, the baffles are pushed to rotate downwards, the baffles are opened, rim charges can be put into the rim charge recycling mechanism body conveniently, and when the rim charge recycling mechanism operates, the miniature push rod is controlled to be shortened, the baffles are pulled, and the two baffles are pulled to be closed; and powder dust generated during crushing is prevented from splashing out of the feeding hopper to pollute the external environment.
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Description

Technical Field

[0001] The utility model relates to the technical field of carrier tape forming machines, in particular to a side material recovery mechanism of a carrier tape forming machine. Background Art

[0002] The carrier tape forming machine is an automated mechanical equipment that can deform raw materials such as steel tape, aluminum tape and copper tape into strip products under a certain pressure through a specific process. It is mainly used to make parts of metal materials.

[0003] Patent document CN216139259U discloses a scrap recovery mechanism for a carrier forming machine. The scrap can be introduced into a crushing box for crushing using a feed hopper. Due to the lack of a micro push rod, baffle and connecting seat, the powder generated during crushing may splash out from the feed hopper, polluting the external environment and affecting the efficiency of scrap recovery. Utility Model Content

[0004] The purpose of the utility model is to provide a side material recovery mechanism for a carrier forming machine, so as to solve the technical problem in the prior art that the powder produced during crushing may splash out from the feed funnel, pollute the external environment, and affect the efficiency of side material recovery due to the lack of micro push rods, baffles and connecting seats.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a side material recovery mechanism of a carrier forming machine, comprising a side material recovery mechanism body, a feed hopper is installed at the top of the side material recovery mechanism body, baffles are movably installed on both sides of the feed hopper through a rotating shaft, connecting seats are installed on both sides of the feed hopper and the top of the baffle, a micro push rod is movably installed between the two groups of the connecting seats through a rotating shaft, and the micro push rod is used to control the opening and closing of the baffle.

[0006] Preferably, a motor box 1 is installed on one side outer wall of the side material recovery mechanism body, a control motor 1 is installed inside the motor box 1, crushing rollers are installed at the output end of the control motor 1 and the inside of the side material recovery mechanism body through connecting shafts, and one end of a group of connecting shafts extends into the motor box 1, a plurality of triangular protrusions are installed on the outer surface of the crushing roller, a gear 1 is installed at one end of the two groups of connecting shafts, and the gear 1 is located inside the motor box 1, a rack 1 is installed on the outer surface of the two groups of gears, and the rack 1 is located inside the motor box 1.

[0007] Preferably, a filter screen is installed on one side of the edge material recovery mechanism body, limit rods are installed on both side inner walls of the edge material recovery mechanism body, and the limit rods are located below the filter screen, and a vibrator is installed on one side of the edge material recovery mechanism body, and the vibrator is located on one side of the filter screen.

[0008] Preferably, a motor box 2 is installed on the back of the side material recovery mechanism body, and a control motor 2 is installed inside the motor box 2. The output end of the control motor 2 and the inside of the side material recovery mechanism body are both movably installed with a rolling roller through a connecting shaft, and the rolling roller is located below the limit rod. One end of a group of connecting shafts extends into the inside of the motor box 2, and a plurality of protrusions are installed on the outer surface of the rolling roller. Gear 2 is installed at one end of the two groups of connecting shafts, and rack 2 is installed on the outer surface of the two groups of gears, and rack 2 is located inside the motor box 2.

[0009] Preferably, a cleaning assembly is installed inside the main body of the edge material recovery mechanism, and the cleaning assembly includes two cleaning brushes installed on the back and front inner walls of the main body of the edge material recovery mechanism, and the second cleaning brush is located on one side of the crushing roller. Cleaning brushes are installed on both sides of the inner walls of the main body of the edge material recovery mechanism, and the first cleaning brush is located on one side of the rolling roller.

[0010] Preferably, two groups of guide blocks are installed inside the bottom end of the edge material recovery mechanism body, and the guide blocks are located below the rolling roller. A discharge port is installed at the bottom end of the edge material recovery mechanism body, and an automatic control valve is installed on the outer surface of the discharge port, and the automatic control valve is used to control the switch state of the discharge port.

[0011] Preferably, a visual window and a control panel are installed on the front of the side material recovery mechanism body, and the control panel is located on one side of the visual window; a power plug is installed on one side of the side material recovery mechanism body, and the power plug is located below the filter plate; four sets of supporting legs are installed at the bottom end of the side material recovery mechanism body, and the supporting legs are used to support the side material recovery mechanism body.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model is equipped with a micro push rod, a baffle and a connecting seat, and controls the extension of the micro push rod to push the baffle to rotate downward, so as to open the baffle, so as to facilitate the placement of the edge material into the edge material recovery mechanism body. When the edge material recovery mechanism is running, the micro push rod is controlled to shorten, and the baffle is pulled to close the two sets of baffles, so as to prevent the powder dust generated during the crushing from splashing out from the feed hopper and polluting the external environment.

[0014] 2. The utility model is equipped with a cleaning component, which is used to clean the edge materials adhering to the crushing roller and the rolling roller to prevent them from adhering to the surface of the crushing roller and the rolling roller for a long time, which makes it impossible to be completely crushed and affects the crushing efficiency. The cleaning component includes a second cleaning brush and a first cleaning brush. Since the crushing roller and the rolling roller are in a rotating state, the first cleaning brush and the second cleaning brush are in contact with the rolling roller and the crushing roller respectively to sweep off the debris on the surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0018] Figure 4 For the utility model Figure 2 Schematic diagram of the plane structure of A;

[0019] Figure 5 It is a rear-view stereoscopic structural schematic diagram of the utility model.

[0020] In the figure: 1. The main body of the edge material recovery mechanism; 2. The viewing window; 3. The feed hopper; 4. The motor box 1; 5. The filter screen; 6. The power plug block; 7. The support leg; 8. The control panel; 9. The control motor 1; 10. The gear 1; 11. The crushing roller; 12. The vibrator; 13. The rack 1; 14. The motor box 2; 15. The control motor 2; 16. The gear 2; 17. The rack 2; 18. The rolling roller; 19. The cleaning brush 1; 20. The guide block; 21. The material outlet; 22. The automatic control valve; 23. The cleaning brush 2; 24. The limit rod; 25. The baffle plate; 26. The connecting seat; 27. The micro push rod. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The utility model provides an embodiment: a scrap recovery mechanism of a carrier forming machine, comprising a scrap recovery mechanism body 1, a feed hopper 3 is installed at the top of the scrap recovery mechanism body 1, baffles 25 are movably installed on both sides of the feed hopper 3 through a rotating shaft, connecting seats 26 are installed on both sides of the feed hopper 3 and the top of the baffle 25, micro push rods 27 are movably installed between two groups of the connecting seats 26 through a rotating shaft, and the micro push rods 27 are used to control the opening and closing of the baffle 25, and the scrap recovery mechanism body 1 is connected to the feed hopper 3. The feed hopper 3 and the baffle 25 are fixed by a connecting shaft, and a connecting seat 26 is fixed on the baffle 25 and the feed hopper 3. A micro push rod 27 is connected between the two sets of connecting seats 26. The micro push rod 27 is controlled to extend to push the baffle 25 to rotate downward, and the baffle 25 is opened to facilitate the placement of the side material into the side material recovery mechanism body 1. When the side material recovery mechanism is running, the micro push rod 27 is controlled to shorten to pull the baffle 25, and the two sets of baffles 25 are pulled closed to prevent the powder dust generated during crushing from splashing out from the feed hopper 3 and polluting the external environment.

[0024] A motor box 4 is installed on the outer wall of one side of the side material recovery mechanism body 1, and a control motor 9 is installed inside the motor box 4. A crushing roller 11 is installed on the output end of the control motor 9 and the inside of the side material recovery mechanism body 1 through a connecting shaft, and one end of a group of connecting shafts extends to the inside of the motor box 4. A plurality of triangular protrusions are installed on the outer surface of the crushing roller 11. A gear 10 is installed at one end of two groups of connecting shafts, and the gear 10 is located inside the motor box 4. A rack 13 is installed on the outer surface of the two groups of gears 10, and the rack 13 is located inside the motor box 4. The side material recovery mechanism body 1 fixes the motor box 4, and the motor box 4 supports the control motor 9. When the control motor 9 runs, it drives the gear 10 to rotate, and then drives the rack 13 and the crushing roller 11 to rotate. The triangular protrusions on the surface of the crushing roller 11 hit the side materials, and the side materials are preliminarily crushed.

[0025] A filter screen plate 5 is installed on one side of the side material recovery mechanism body 1, and limit rods 24 are installed on the inner walls of both sides of the side material recovery mechanism body 1, and the limit rods 24 are located below the filter screen plate 5. A vibrator 12 is installed on one side of the side material recovery mechanism body 1, and the vibrator 12 is located on one side of the filter screen plate 5. The side material debris after preliminary crushing treatment falls on the filter screen plate 5, and the vibrator 12 makes the filter screen plate 5 vibrate, which is convenient for screening out debris with a diameter smaller than the holes of the filter screen plate 5, and prevents the filter screen plate 5 from being blocked. After screening out debris with larger particles, the filter screen plate 5 is taken out and replaced with a new filter screen plate 5, and then the debris screened out from the filter screen plate 5 is poured back into the side material recovery mechanism body 1 from the feed hopper 3 and crushed again.

[0026] A motor box 2 14 is installed on the back of the side material recovery mechanism body 1, and a control motor 2 15 is installed inside the motor box 2 14. A rolling roller 18 is movably installed on the output end of the control motor 2 15 and the inside of the side material recovery mechanism body 1 through a connecting shaft, and the rolling roller 18 is located below the limit rod 24. One end of a group of connecting shafts extends to the inside of the motor box 2 14, and the outer surface of the rolling roller 18 is equipped with multiple groups of protrusions. One end of the two groups of connecting shafts is installed with a gear 2 16, and the outer surface of the two groups of gears 16 is installed with a rack 2 17, and the rack 2 17 is located inside the motor box 2 14. Small particles of debris passing through the filter plate 5 fall between the two groups of rolling rollers 18. The control motor 2 15 runs, driving the gear 2 16 to rotate, and then driving the rack 2 17 and the rolling roller 18 to rotate. The rolling roller 18 further grinds the debris and grinds the debris into powder for subsequent recycling.

[0027] A cleaning component is installed inside the side material recovery mechanism body 1, and the cleaning component includes a cleaning brush 23 installed on the back and front inner walls of the side material recovery mechanism body 1, and the cleaning brush 23 is located on one side of the crushing roller 11. Cleaning brushes 19 are installed on the inner walls on both sides of the side material recovery mechanism body 1, and the cleaning brush 19 is located on one side of the rolling roller 18. The cleaning component is used to clean the side materials adhered to the crushing roller 11 and the rolling roller 18 to prevent them from adhering to the surface of the crushing roller 11 and the rolling roller 18 for a long time, which makes them unable to be completely crushed and affects the crushing work efficiency. The cleaning component includes a cleaning brush 23 and a cleaning brush 19. Since the crushing roller 11 and the rolling roller 18 are in a rotating state, the cleaning brush 19 and the cleaning brush 23 are in contact with the rolling roller 18 and the crushing roller 11 respectively to sweep off the debris on the surface.

[0028] Two groups of guide blocks 20 are installed inside the bottom end of the edge material recovery mechanism body 1, and the guide blocks 20 are located below the rolling roller 18. A discharge port 21 is installed at the bottom end of the edge material recovery mechanism body 1. An automatic control valve 22 is installed on the outer surface of the discharge port 21, and the automatic control valve 22 is used to control the switching state of the discharge port 21. The guide blocks 20 are used to guide the edge material powder to fall into the discharge port 21 to facilitate the collection of the powder.

[0029] A visual window 2 and a control panel 8 are installed on the front of the edge material recovery mechanism body 1, and the control panel 8 is located on one side of the visual window 2. A power plug 6 is installed on one side of the edge material recovery mechanism body 1, and the power plug 6 is located below the filter plate 5. Four groups of supporting legs 7 are installed at the bottom end of the edge material recovery mechanism body 1, and the supporting legs 7 are used to support the edge material recovery mechanism body 1. The edge material recovery mechanism body 1 fixes the visual window 2 and the control panel 8. The visual window 2 facilitates the staff to observe the crushing situation inside the edge material recovery mechanism body 1. The control panel 8 is used to control the operation of the edge material recovery mechanism. The power plug 6 is connected to the power supply to supply energy to the edge material recovery mechanism.

[0030] Working principle: connect the power supply to the power plug 6, then control the micro push rod 27 to extend, push the baffle 25 to rotate downward, open the baffle 25, and put the edge material into the edge material recovery mechanism body 1. When the edge material recovery mechanism is running, control the micro push rod 27 to shorten, pull the baffle 25, and pull the two sets of baffles 25 to close to prevent the powder dust generated during crushing from splashing out from the feed hopper 3 and polluting the external environment. At the same time, start the control motor 19 and the control motor 2 15, and control the motor 19 to run, drive the gear 10 to rotate, and then drive the rack 13 and the crushing roller 11 to rotate. The triangular protrusions on the surface of the crushing roller 11 hit the edge material, and the edge material is initially crushed. The edge material is crushed into residue after the preliminary crushing. The filter screen plate 5 is provided with a plurality of filter elements, and the filter screen plate 5 is provided with a plurality of filter elements, and the filter screen plate 5 is provided with a plurality of filter elements, and the plurality of filter elements are provided with a plurality of filter elements.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A scrap recovery mechanism for a carrier tape forming machine, comprising a scrap recovery mechanism body (1), characterized in that: A feed hopper (3) is installed at the top of the main body (1) of the edge material recovery mechanism, and baffles (25) are movably installed on both sides of the inside of the feed hopper (3) through a rotating shaft, and connecting seats (26) are installed on both sides of the feed hopper (3) and the top of the baffle (25), and a micro push rod (27) is movably installed between the two groups of the connecting seats (26) through a rotating shaft, and the micro push rod (27) is used to control the opening and closing of the baffle (25).

2. The edge material recovery mechanism of the carrier tape forming machine according to claim 1 is characterized in that: A motor box (4) is installed on one side outer wall of the main body (1) of the edge material recovery mechanism, and a control motor (9) is installed inside the motor box (4). A crushing roller (11) is installed on the output end of the control motor (9) and the inside of the main body (1) of the edge material recovery mechanism through a connecting shaft, and one end of a group of connecting shafts extends into the motor box (4). The outer surface of the crushing roller (11) is installed with a plurality of triangular protrusions, and one end of the two groups of connecting shafts is installed with a gear (10), and the gear (10) is located inside the motor box (4). A rack (13) is installed on the outer surface of the two groups of gears (10), and the rack (13) is located inside the motor box (4).

3. The edge material recovery mechanism of the carrier tape forming machine according to claim 1 is characterized in that: A filter screen plate (5) is installed on one side of the edge material recovery mechanism body (1), and limit rods (24) are installed on both side inner walls of the edge material recovery mechanism body (1), and the limit rods (24) are located below the filter screen plate (5). A rapper (12) is installed on one side of the edge material recovery mechanism body (1), and the rapper (12) is located on one side of the filter screen plate (5).

4. The edge material recovery mechanism of the carrier tape forming machine according to claim 3 is characterized in that: A motor box 2 (14) is installed on the back of the side material recovery mechanism body (1), and a control motor 2 (15) is installed inside the motor box 2 (14). The output end of the control motor 2 (15) and the inside of the side material recovery mechanism body (1) are both movably installed with a rolling roller (18) through a connecting shaft, and the rolling roller (18) is located below the limit rod (24). One end of a group of connecting shafts extends into the motor box 2 (14), and the outer surface of the rolling roller (18) is installed with multiple groups of protrusions. One end of the two groups of connecting shafts is installed with a gear 2 (16), and the outer surface of the two groups of gear 2 (16) is installed with a rack 2 (17), and the rack 2 (17) is located inside the motor box 2 (14).

5. The edge material recovery mechanism of the carrier tape forming machine according to claim 4 is characterized in that: A cleaning assembly is installed inside the main body (1) of the scrap material recovery mechanism, and the cleaning assembly includes two cleaning brushes (23) installed on the inner walls of the back and front sides of the main body (1), and the two cleaning brushes (23) are located on one side of the crushing roller (11). Cleaning brushes (19) are installed on the inner walls of both sides of the main body (1), and the cleaning brushes (19) are located on one side of the rolling roller (18).

6. The edge material recovery mechanism of the carrier tape forming machine according to claim 4, characterized in that: Two groups of guide blocks (20) are installed inside the bottom end of the main body (1) of the edge material recovery mechanism, and the guide blocks (20) are located below the rolling roller (18). A discharge port (21) is installed at the bottom end of the main body (1) of the edge material recovery mechanism, and an automatic control valve (22) is installed on the outer surface of the discharge port (21), and the automatic control valve (22) is used to control the switch state of the discharge port (21).

7. The edge material recovery mechanism of the carrier tape forming machine according to claim 3 is characterized in that: A visual window (2) and a control panel (8) are installed on the front of the main body (1) of the edge material recovery mechanism, and the control panel (8) is located on one side of the visual window (2); a power plug (6) is installed on one side of the main body (1) of the edge material recovery mechanism, and the power plug (6) is located below the filter screen (5); four groups of supporting legs (7) are installed at the bottom end of the main body (1) of the edge material recovery mechanism, and the supporting legs (7) are used to support the main body (1) of the edge material recovery mechanism.

Citation Information

Patent Citations

  • Leftover material recycling mechanism for carrier tape forming machine

    CN216139259U