Electromechanical integrated gear cleaning device

Abstract

The utility model provides an electromechanical integrated gear cleaning device, and relates to the technical field of gears. The electromechanical integrated gear cleaning device comprises a cleaning box and a gear, a cleaning liquid bin is formed in the bottom of the cleaning box, a power mechanism is arranged outside the cleaning box and comprises a vertical rod, and the vertical rod penetrates through the cleaning box and is slidably connected with the cleaning box; a washing mechanism with cleaning gears arranged circumferentially is arranged in the cleaning box, the washing mechanism comprises a connecting rod, a fixing plate and a brush head, the connecting rod is fixedly connected with the vertical rod, a positioning mechanism is arranged in the cleaning liquid bin, and the positioning mechanism comprises a fixing seat for fixing the gears; the top end of the fixing base penetrates through the cleaning box and is rotationally connected with the cleaning box. According to the mechatronics gear cleaning device, the fixed gear is fixed through the fixing base, the brushing mechanism is driven by the vertical rod to move up and down to brush the gear, gaps of the gear are brushed through up-down movement of the brush head, and cleaning is more thorough.

Description

Technical Field

[0001] The utility model relates to a gear cleaning device, in particular to a mechatronic gear cleaning device, belonging to the technical field of gears. Background Art

[0002] Gears are mechanical components with teeth on the wheel rim that can continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of gear cutting and the special machine tools and tools that use this principle to cut gears appeared one after another. With the development of production, the stability of gear operation has received attention.

[0003] The utility model with patent number CN214391232U relates to the technical field of gear cleaning devices, and discloses a gear processing cleaning device, including a transmission mechanism, a cleaning rack, a fixing table, a support rod, a cross frame, a power device and a cleaning block. When in use, the gear to be cleaned is fixed on the support rod, and the gear is driven to move by the transmission mechanism, and the cleaning racks arranged on both sides are provided, and the cleaning block is driven by the power device to rotate to clean the gear. With this arrangement, the overall structure is simple, the gear on the support rod can be preliminarily cleaned, and the cleaning efficiency is high.

[0004] After the gear machining is completed, the gear needs to be cleaned to remove the cutting fluid, iron filings and other debris remaining on the gear surface. Although the device in the above patent improves the cleaning efficiency, it is difficult for the cleaning block to contact the inside of the teeth and it is difficult to clean the gaps between the gear teeth, which affects the subsequent production efficiency. For this reason, we provide a mechatronic gear cleaning device to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The purpose of the utility model is to provide a mechatronic gear cleaning device to solve the above problems, so as to solve the problem that it is difficult to clean the gear gap in the reference document.

[0007] (II) Technical solution

[0008] The utility model is realized through the following technical scheme: a mechatronic gear cleaning device.

[0009] It includes a cleaning box and gears, a cleaning liquid tank is provided at the bottom of the cleaning box, a power mechanism is arranged outside the cleaning box, the power mechanism includes a vertical rod, the vertical rod passes through the cleaning box and is slidably connected to the cleaning box, a brushing mechanism with circumferentially arranged cleaning gears is arranged inside the cleaning box, the brushing mechanism includes a connecting rod, a fixing plate and a brush head, and the connecting rod is fixedly connected to the vertical rod, a positioning mechanism is arranged inside the cleaning liquid tank, the positioning mechanism includes a fixing seat for fixing the gear, and the top end of the fixing seat passes through the cleaning box and is rotatably connected to the cleaning box.

[0010] Preferably, the bottom end of the connecting rod is slidably connected to a threaded rod, and the threaded rod is fixedly connected to a fixed plate. The surface of the threaded rod is threadedly connected to a threaded ring, and the threaded ring is rotatably connected to the connecting rod. The position of the fixed plate can be adjusted through the threaded rod and the threaded ring, so that the device can clean gears of different specifications, thereby improving the applicability of the device.

[0011] Preferably, a telescopic rod is fixedly connected to the surface of the fixed plate, and the telescopic rod is fixedly connected to the brush head. The bottom end of the connecting rod is slidably connected to a sliding rod, and the two ends of the sliding rod are respectively fixedly connected to the threaded rod and the fixed plate. The brush head is fixed by the telescopic rod and an outward thrust is provided to the brush head, so that the brush head can better brush the gears.

[0012] Preferably, the top end of the vertical rod is fixedly connected to a guide rail, the inside of the guide rail is slidably connected to a pulley, the surface of the pulley is rotatably connected to a rotating rod, and the surface of the cleaning box is fixedly connected to a motor 1 for controlling the rotation of the rotating rod. The rotating rod is rotated by the motor 1, and the guide rail drives the vertical rod to move up and down through the pulley.

[0013] Preferably, a rotating wheel 1 is fixedly connected to the bottom end of the fixed seat, and the rotating wheel 1 is connected to a rotating wheel 2 through a belt drive. A motor 2 for controlling the rotation of the rotating wheel 2 is fixedly connected to the surface of the cleaning box. A protective shell is provided on the outside of the rotating wheel 1, and the protective shell is fixedly connected to the inner wall of the cleaning liquid tank. The motor 2 drives the fixed seat to rotate through the rotating wheel 2 and the belt.

[0014] Preferably, a spraying mechanism is provided inside the cleaning box, the spraying mechanism includes a nozzle, and the nozzle is fixedly connected to the vertical rod, the surface of the nozzle is fixedly connected with a water pipe, the bottom end of the water pipe passes through the cleaning box and extends to the interior of the cleaning liquid tank, and the liquid inside the cleaning liquid tank is transported to the interior of the nozzle through the water pipe.

[0015] Preferably, the inner wall of the cleaning liquid tank is fixedly connected to a water pump for conveying liquid to a water pipe, the input end of the water pump is fixedly connected to a filter block, the inner wall of the cleaning box is fixedly connected to a fixing buckle for fixing the water pipe, and the inner bottom wall of the cleaning box is installed with a floor drain, and liquid is conveyed to the water pipe through the water pump.

[0016] The utility model provides a mechatronic gear cleaning device, which has the following beneficial effects:

[0017] 1. The mechatronic gear cleaning device fixes the fixed gear through a fixed seat, drives the washing mechanism to move up and down through a vertical rod to wash the gear, fixes the device through a connecting rod, and brushes the gap of the gear by moving the brush head up and down, so that the cleaning is more thorough.

[0018] 2. The mechatronic gear cleaning device uses a motor to rotate the rotating rod, and through the pulley, the guide rail drives the vertical rod to move up and down. The position of the fixed plate is adjusted through the threaded rod and the threaded ring, so that the device can clean gears of different specifications, thereby improving the application range of the device. The brush head is fixed through the telescopic rod and provides an outward thrust to the brush head, so that the brush head can better brush the gears.

[0019] 3. The mechatronic gear cleaning device has a second motor that drives the first rotating wheel to drive the fixed seat to rotate through the second rotating wheel and the belt. The gears rotate so that the brush head can scrub the gears in all directions. The liquid in the cleaning liquid tank is transported to the inside of the nozzle through the water pipe to clean the gears. The liquid in the cleaning liquid tank is filtered through the filter block, and the liquid is transported to the water pipe through the water pump. The liquid in the cleaning box flows into the cleaning liquid tank through the floor drain, and impurities can be blocked from flowing into the cleaning liquid tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the cleaning box of the utility model;

[0022] Figure 3 For this utility model Figure 1 A magnified view of the structure of part A;

[0023] Figure 4 For this utility model Figure 2 A magnified view of the structure of part B;

[0024] Figure 5 For this utility model Figure 2 Enlarged view of the C structure.

[0025]

Main component symbol description

[0026] 1. Cleaning box; 2. Gear; 3. Cleaning liquid tank;

[0027] 4. Power mechanism; 401. Vertical rod; 402. Guide rail; 403. Pulley; 404. Rotating rod; 405. Motor 1;

[0028] 5. Scrubbing mechanism; 501. Connecting rod; 502. Threaded rod; 503. Threaded ring; 504. Fixed plate; 505. Telescopic rod; 506. Brush head; 507. Sliding rod;

[0029] 6. Spraying mechanism; 601. Nozzle; 602. Water pipe; 603. Water pump; 604. Filter block; 605. Fixing buckle; 606. Floor drain;

[0030] 7. Positioning mechanism; 701. Fixed seat; 702. Rotating wheel 1; 703. Rotating wheel 2; 704. Motor 2; 705. Protective shell. DETAILED DESCRIPTION

[0031] The embodiment of the utility model provides a mechatronic gear cleaning device.

[0032] See also Figure 1 , including a cleaning box 1 and a gear 2, a cleaning liquid tank 3 is provided at the bottom of the cleaning box 1,

[0033] See also Figure 2 A spraying mechanism 6 is provided inside the cleaning box 1, and the spraying mechanism 6 includes a nozzle 601, and the nozzle 601 is fixedly connected to the vertical rod 401, and a water pipe 602 is fixedly connected to the surface of the nozzle 601, and the bottom end of the water pipe 602 passes through the cleaning box 1 and extends to the inside of the cleaning liquid tank 3. Through the water pipe 602, the liquid in the cleaning liquid tank 3 is transported to the inside of the nozzle 601 to clean the gear 2.

[0034] The inner wall of the cleaning liquid tank 3 is fixedly connected to a water pump 603 for conveying liquid to the water pipe 602, the input end of the water pump 603 is fixedly connected to a filter block 604, the inner wall of the cleaning box 1 is fixedly connected to a fixing buckle 605 for fixing the water pipe 602, and a floor drain 606 is installed on the inner bottom wall of the cleaning box 1. The liquid inside the cleaning liquid tank 3 is filtered through the filter block 604, and the liquid is conveyed to the water pipe 602 through the water pump 603. Through the floor drain 606, the liquid in the cleaning box 1 flows into the cleaning liquid tank 3, and impurities can be blocked from flowing into the cleaning liquid tank 3.

[0035] The water pump 603 is a prior art, and the present application will not elaborate on its detailed parameters and models.

[0036] See also Figure 3 A power mechanism 4 is arranged outside the cleaning box 1, and the power mechanism 4 includes a vertical rod 401, which penetrates the cleaning box 1 and is slidably connected to the cleaning box 1. The vertical rod 401 drives the washing mechanism 5 to move up and down to wash the gear 2.

[0037] The top of the vertical rod 401 is fixedly connected to a guide rail 402, the inside of the guide rail 402 is slidably connected to a pulley 403, the surface of the pulley 403 is rotatably connected to a rotating rod 404, and the surface of the cleaning box 1 is fixedly connected to a motor 405 for controlling the rotation of the rotating rod 404. The rotating rod 404 is rotated by the motor 405, and the guide rail 402 drives the vertical rod 401 to move up and down through the pulley 403.

[0038] Motor 1 405 is a prior art, and this application will not go into detail about its detailed parameters and models.

[0039] See also Figure 4 A scrubbing mechanism 5 for cleaning gears 2 arranged in a circle is provided inside the cleaning box 1. The scrubbing mechanism 5 includes a connecting rod 501, a fixing plate 504 and a brush head 506. The connecting rod 501 is fixedly connected to the vertical rod 401. The device is fixed by the connecting rod 501, and the brush head 506 is moved up and down to scrub the gap of the gear 2, so that the cleaning is more thorough.

[0040] The bottom end of the connecting rod 501 is slidably connected to a threaded rod 502, and the threaded rod 502 is fixedly connected to a fixed plate 504. The surface of the threaded rod 502 is threadedly connected to a threaded ring 503, and the threaded ring 503 is rotatably connected to the connecting rod 501. The position of the fixed plate 504 can be adjusted through the threaded rod 502 and the threaded ring 503, so that the device can clean gears 2 of different specifications, thereby improving the applicability of the device.

[0041] A telescopic rod 505 is fixedly connected to the surface of the fixed plate 504, and the telescopic rod 505 is fixedly connected to the brush head 506. The bottom end of the connecting rod 501 is slidably connected to a sliding rod 507, and the two ends of the sliding rod 507 are respectively fixedly connected to the threaded rod 502 and the fixed plate 504. The brush head 506 is fixed by the telescopic rod 505, and an outward thrust is provided to the brush head 506, so that the brush head 506 can better brush the gear 2.

[0042] See also Figure 5 A positioning mechanism 7 is provided inside the cleaning liquid tank 3. The positioning mechanism 7 includes a fixing seat 701 for fixing the gear 2. The top of the fixing seat 701 penetrates the cleaning box 1 and is rotatably connected to the cleaning box 1. The fixing seat 701 fixes the fixed gear 2.

[0043] Please refer again Figure 2 and Figure 5The bottom end of the fixed seat 701 is fixedly connected with a rotating wheel 1 702, and the rotating wheel 1 702 is connected with a rotating wheel 2 703 through a belt transmission. The surface of the cleaning box 1 is fixedly connected with a motor 2 704 for controlling the rotation of the rotating wheel 2 703. A protective shell 705 is provided on the outside of the rotating wheel 1 702, and the protective shell 705 is fixedly connected to the inner wall of the cleaning liquid tank 3. The motor 2 704 drives the fixed seat 701 to rotate through the rotating wheel 2 703 and the belt, and the gear 2 rotates, so that the brush head 506 can scrub the gear 2 in all directions.

[0044] Motor 2 704 is a prior art, and this application will not go into detail about its detailed parameters and models.

[0045] When the utility model is in use, the fixed gear 2 is fixed by the fixing seat 701, the threaded ring 503 is rotated, the threaded rod 502 drives the fixing plate 504, the brush head 506 is adjusted to a suitable position, the liquid in the cleaning liquid tank 3 is transported to the inside of the nozzle 601 through the water pump 603 and the water pipe 602, the gear 2 is washed, the rotating rod 404 is rotated by the motor 405, the pulley 403 and the guide rail 402 are passed, and the vertical rod 401 drives the washing mechanism 5 to move up and down, and the brush head 506 moves up and down to wash the gear 2. The gap of the gear 2 is brushed, and the brush head 506 is fixed by the telescopic rod 505, and an outward thrust is provided to the brush head 506, so that the brush head 506 can better brush the gear 2. The motor 2 704 drives the rotating wheel 1 702 to drive the fixed base 701 to rotate through the rotating wheel 2 703 and the belt. Through the rotation of the gear 2, the brush head 506 can brush the gear 2 in all directions, making the cleaning more thorough. Through the above device, the gear 2 is cleaned in all directions, making the cleaning more thorough, and avoiding impurities remaining in the gap of the gear 2.

[0046] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mechatronic gear cleaning device, comprising a cleaning box (1) and a gear (2), characterized in that: A cleaning liquid tank (3) is provided at the bottom of the cleaning box (1); a power mechanism (4) is arranged outside the cleaning box (1); the power mechanism (4) comprises a vertical rod (401); the vertical rod (401) penetrates the cleaning box (1) and is slidably connected to the cleaning box (1); a scrubbing mechanism (5) having cleaning gears (2) arranged in a circumferential manner is arranged inside the cleaning box (1); the scrubbing mechanism (5) comprises a connecting rod (501), a fixing plate (504) and a brush head (506); the connecting rod (501) is fixedly connected to the vertical rod (401); a positioning mechanism (7) is arranged inside the cleaning liquid tank (3); the positioning mechanism (7) comprises a fixing seat (701) for fixing the gear (2); and the top end of the fixing seat (701) penetrates the cleaning box (1) and is rotatably connected to the cleaning box (1).

2. The mechatronic gear cleaning device according to claim 1, characterized in that: The bottom end of the connecting rod (501) is slidably connected to a threaded rod (502), and the threaded rod (502) is fixedly connected to a fixing plate (504). The surface of the threaded rod (502) is threadedly connected to a threaded ring (503), and the threaded ring (503) is rotatably connected to the connecting rod (501).

3. The mechatronic gear cleaning device according to claim 1, characterized in that: A telescopic rod (505) is fixedly connected to the surface of the fixed plate (504), and the telescopic rod (505) is fixedly connected to the brush head (506). A sliding rod (507) is slidably connected to the bottom end of the connecting rod (501), and two ends of the sliding rod (507) are respectively fixedly connected to the threaded rod (502) and the fixed plate (504).

4. The mechatronic gear cleaning device according to claim 2, characterized in that: The top end of the vertical rod (401) is fixedly connected to a guide rail (402), the interior of the guide rail (402) is slidably connected to a pulley (403), the surface of the pulley (403) is rotatably connected to a rotating rod (404), and the surface of the cleaning box (1) is fixedly connected to a motor (405) for controlling the rotation of the rotating rod (404).

5. The mechatronic gear cleaning device according to claim 1, characterized in that: The bottom end of the fixed seat (701) is fixedly connected to a rotating wheel 1 (702), and the rotating wheel 1 (702) is connected to a rotating wheel 2 (703) via a belt drive. The surface of the cleaning box (1) is fixedly connected to a motor 2 (704) for controlling the rotation of the rotating wheel 2 (703). A protective shell (705) is provided on the outside of the rotating wheel 1 (702), and the protective shell (705) is fixedly connected to the inner wall of the cleaning liquid bin (3).

6. The mechatronic gear cleaning device according to claim 1, characterized in that: A spraying mechanism (6) is arranged inside the cleaning box (1), the spraying mechanism (6) comprising a spray head (601), and the spray head (601) is fixedly connected to the vertical rod (401), and a water pipe (602) is fixedly connected to the surface of the spray head (601), and the bottom end of the water pipe (602) passes through the cleaning box (1) and extends to the inside of the cleaning liquid tank (3).

7. The mechatronic gear cleaning device according to claim 6, characterized in that: The inner wall of the cleaning liquid tank (3) is fixedly connected to a water pump (603) for conveying liquid to the water pipe (602); the input end of the water pump (603) is fixedly connected to a filter block (604); the inner wall of the cleaning box (1) is fixedly connected to a fixing buckle (605) for fixing the water pipe (602); and the inner bottom wall of the cleaning box (1) is provided with a floor drain (606).

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