Aluminum alloy round ingot blank casting device

Abstract

The embodiment of the utility model provides an aluminum alloy round ingot blank casting device, and relates to the technical field of aluminum ingot casting equipment. The aluminum alloy round ingot blank casting device comprises aluminum ingot casting equipment, the front side and the rear side of the aluminum ingot casting equipment are jointly provided with a material smearing assembly, the front side and the rear side of the aluminum ingot casting equipment are jointly provided with a cooling assembly, and through cooperative use of the material smearing assembly and the cooling assembly, the material smearing assembly and the cooling assembly can smear the aluminum alloy round ingot blank. The mold groove in the aluminum ingot casting equipment is evenly smeared, meanwhile, air cooling and heat dissipation are conducted on the mold groove, so that the situation that filling is conducted through natural flowing of casting liquid is not needed, time and labor are saved, the working efficiency during filling is improved, a user does not need to install a plurality of air cooling fans for air cooling, and the working efficiency is improved. And splashing prevention can be synchronously carried out when casting liquid in the mold groove is subjected to air cooling, so that the situation that the casting liquid in the mold is splashed during air cooling is avoided, and the protective property to the surrounding environment is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot casting equipment, in particular to an aluminum alloy round ingot casting device. Background Art

[0002] As the sales growth rate of new energy vehicles, mainly pure electric vehicles and hybrid vehicles, continues to increase, the demand for lightweight new energy vehicles is also gradually increasing. Therefore, the demand for aluminum alloy materials such as aluminum ingots is also getting higher and higher. However, the core equipment and key technologies of aluminum alloy enterprises need to be introduced from abroad, and the R&D and production costs are high, resulting in low production capacity of high-performance aluminum alloy products, which cannot meet the lightweight needs of new energy vehicles. Therefore, the market demand for high-performance aluminum alloy round ingots is relatively large.

[0003] When casting aluminum ingot materials, the existing aluminum ingot casting equipment uses a rotating wheel to let the aluminum ingot casting liquid flow into the casting model groove. This casting method relies on the flow of casting liquid to fill the model groove, which undoubtedly makes the filling time slow and reduces the casting efficiency. When the model after casting is transported, it relies on the installation of multiple air-cooling fans to cool it. Moreover, sputtering is prone to occur during the blowing process of the model during air cooling, which wastes processing resources to a certain extent, increases the energy burden, and is inconvenient to use. Therefore, we propose an aluminum alloy round ingot casting device with easy-to-use functions, which is urgently needed to be developed. Utility Model Content

[0004] The utility model aims to provide an aluminum alloy round ingot casting device, which can prevent the aluminum ingot casting equipment from flowing the aluminum ingot casting liquid into the casting model groove in the form of a rotating wheel when casting the aluminum ingot material. This casting form, since the model groove is filled with the casting liquid flowing, undoubtedly makes the filling time slow, reduces the casting efficiency, and relies on the installation of multiple air-cooling fans to cool the model after the casting is completed during transmission, and sputtering is prone to occur in the process of blowing the model during air cooling, which wastes processing resources to a certain extent, increases the energy burden, and is inconvenient to use.

[0005] The utility model provides an aluminum alloy round ingot casting device, comprising an aluminum ingot casting device, wherein the front and rear sides of the aluminum ingot casting device are jointly provided with a smearing component, the front and rear sides of the aluminum ingot casting device are jointly provided with a cooling component, the smearing component includes a threaded rod, and the threaded rod is used in conjunction with the cooling component.

[0006] In a specific embodiment, the smearing assembly further includes a first fixing frame welded to the aluminum ingot casting equipment, the top of the first fixing frame is threadedly connected to a storage tank, and the surface of the storage tank is connected to a feed pipe.

[0007] In a specific embodiment, a hose is connected to the surface of the storage tank, an installation box is welded to the left side of the aluminum ingot casting equipment, a stepper motor is threadedly connected to the bottom of the inner cavity of the installation box, the top of the inner side of the first fixed frame is rotatably connected to the threaded rod, and the left end of the threaded rod passes through the inner cavity of the installation box.

[0008] In a specific embodiment, the surface of the threaded rod and the output shaft of the stepper motor are respectively connected to two meshing first bevel gears, the surface of the threaded rod is threadedly connected to a threaded block, the bottom of the threaded block is connected to an irrigation component, and the left and right sides of the threaded block and the irrigation component are slidably connected to the first fixed frame.

[0009] In a specific embodiment, the cooling assembly includes two second fixing frames welded to the aluminum ingot casting equipment and arranged symmetrically in the front and back directions, and a protection box is welded to the top of the second fixing frames.

[0010] In a specific embodiment, the left side of the protection box is rotatably connected to a rotating rod, the surface of the rotating rod and the surface of the threaded rod are respectively provided with pulleys, and the two pulleys are connected by belt transmission, and the bottom of the inner cavity of the protection box is rotatably connected to a connecting shaft, and the top end of the connecting shaft and the right end of the rotating rod are respectively connected to two meshing second bevel gears.

[0011] In a specific embodiment, a gear is connected to the surface of the connecting shaft, tooth plates meshing with the gear are slidably connected to both sides of the inner cavity of the protection box, and a connecting plate is connected to the outer surface of the tooth plate.

[0012] In a specific embodiment, the outer surface of the connecting plate extends to the outside of the protection box and is connected to a push rod, the bottom end of the push rod extends to the inner cavity of the second fixed frame and is rotatably connected to a cooling fan, and the bottom of the cooling fan is connected to a trapezoidal air duct.

[0013] In a specific implementation manner, the front and rear sides of the trapezoidal air duct are commonly connected to a splash plate, and the inner side of the splash plate is connected to a wire mesh, and the bottom of the trapezoidal air duct is connected to a plurality of first circular air ducts.

[0014] In a specific embodiment, the inner cavity of the first circular wind cylinder is threadedly connected to a second circular wind cylinder, the splash plate is used in conjunction with the second circular wind cylinder, and the bottom of the splash plate is in contact with the aluminum ingot casting equipment.

[0015] The beneficial effects of the present application are as follows: through the coordinated use of the smearing component and the cooling component, the mold groove in the aluminum ingot casting equipment can be evenly smeared and air-cooled at the same time, so there is no need to rely on the natural flow of the casting liquid to fill it, which saves time and effort, and improves the work efficiency during filling. There is no need for the user to install multiple air-cooling fans for air cooling, and splash protection can be performed simultaneously when the casting liquid in the model groove is air cooled, so as to avoid splashing of the casting liquid in the model during air cooling, thereby improving the protection against the surrounding environment, saving energy usage to a certain extent, and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a three-dimensional schematic diagram of the overall three-dimensional structure of an embodiment of the utility model;

[0018] Figure 2 It is a schematic diagram of the side cross-sectional three-dimensional structure of the installation box and the protection box of the embodiment of the utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of the overall front structure of an embodiment of the utility model;

[0020] Figure 4 It is a perspective schematic diagram of the side cross-sectional structure of the wiping component of an embodiment of the utility model;

[0021] Figure 5 This is a three-dimensional schematic diagram of the bottom-up three-dimensional structure of the first fixing frame of an embodiment of the utility model;

[0022] Figure 6 It is a three-dimensional schematic diagram of the three-dimensional structure of the cooling assembly of an embodiment of the utility model;

[0023] Figure 7 This is a bottom-up schematic diagram of the three-dimensional structure of the cooling assembly of an embodiment of the utility model;

[0024] Figure 8 It is a schematic diagram of a side cross-sectional three-dimensional structure of a cooling assembly according to an embodiment of the utility model;

[0025] Fig. 9 It is a three-dimensional schematic diagram of the side cross-sectional structure of a trapezoidal air duct according to an embodiment of the utility model;

[0026] Fig.10It is a three-dimensional schematic diagram of the split three-dimensional structure of the first circular air duct and the second circular air duct according to an embodiment of the utility model.

[0027] Icons: 1. Aluminum ingot casting equipment; 2. Smearing assembly; 21. First fixed frame; 22. Storage tank; 23. Feed pipe; 24. Hose; 25. Installation box; 26. Stepper motor; 27. Threaded rod; 28. First bevel gear; 29. ​​Threaded block; 210. Irrigation component; 3. Cooling assembly; 31. Second fixed frame; 32. Protection box; 33. Splash plate; 34. Rotating rod; 35. Pulley; 36. Connecting shaft; 37. Second bevel gear; 38. Gear; 39. Tooth plate; 310. Connecting plate; 311. Push rod; 312. Cooling fan; 313. Trapezoidal air duct; 314. First circular air duct; 315. Second circular air duct. DETAILED DESCRIPTION

[0028] It can avoid the aluminum ingot casting equipment from flowing the aluminum ingot casting liquid into the casting model groove through the form of a rotating wheel when casting the aluminum ingot material. This casting form, because it relies on the flow of casting liquid to fill the model groove, undoubtedly makes the filling time slow, reduces the working efficiency of casting, and relies on installing multiple air-cooling fans to air-cool the model after casting during transmission. Moreover, sputtering is prone to occur during the blowing process of the model during air cooling, which wastes processing resources to a certain extent, increases the energy burden, and is inconvenient to use. Therefore, the inventor provides an aluminum alloy round ingot casting device after research to solve the above-mentioned defects.

[0029] In conjunction with the accompanying drawings, some embodiments of the present invention are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0030] Please refer to Figures 1 to 10 The utility model provides an aluminum alloy round ingot casting device, including an aluminum ingot casting device 1, a smearing assembly 2 is provided on the front and rear sides of the aluminum ingot casting device 1, and the smearing assembly 2 also includes a first fixing frame 21 welded to the aluminum ingot casting device 1, wherein the aluminum ingot casting device 1 can be preferably an aluminum ingot pouring conveyor, and as Figure 5 As shown, an open structure is provided at the bottom of the inner top of the first fixing frame 21, a storage tank 22 is threadedly connected to the top of the first fixing frame 21, a feed pipe 23 is connected to the surface of the storage tank 22, and the feed pipe 23 is connected to the external aluminum alloy round ingot casting liquid equipment, so as to facilitate the storage of casting liquid in the storage tank 22 for diversion and smearing, a hose 24 is connected to the surface of the storage tank 22, and an installation box 25 is welded on the left side of the aluminum ingot casting equipment 1, and a stepping motor 26 is threadedly connected to the bottom of the inner cavity of the installation box 25;

[0031] Please refer to Figures 2 to 5 The top of the inner side of the first fixing frame 21 is rotatably connected with the threaded rod 27, and the surface of the threaded rod 27 is provided with threads, and the left end of the threaded rod 27 penetrates into the inner cavity of the installation box 25, and the surface of the threaded rod 27 and the output shaft of the stepping motor 26 are respectively connected with two meshing first bevel gears 28, and the surface of the threaded rod 27 is threadedly connected with a threaded block 29, wherein the contact area of ​​the threaded block 29 and the threaded rod 27 is provided with matching threads, and the bottom of the threaded block 29 is connected with an irrigation component 210, and the left and right sides of the threaded block 29 and the irrigation component 210 are slidably connected with the first fixing frame 21, wherein the irrigation component 210 is preferably a nozzle that can spray the casting liquid on the aluminum alloy round ingot;

[0032] Specifically, the user first connects the feed pipe 23 to the discharge port of the external aluminum alloy round ingot casting liquid equipment, and then when the casting liquid is discharged into the storage tank 22 for diversion, the aluminum ingot casting equipment 1 and the irrigation component 210 can be started, wherein the irrigation component 210 sprays the casting liquid into the mold of the aluminum ingot casting equipment 1 for casting to form an aluminum alloy round ingot, and starts the stepper motor 26 during the pouring process, the output shaft of the stepper motor 26 drives the first bevel gear 28 to rotate, the first bevel gear 28 drives the threaded rod 27 to rotate, the threaded rod 27 drives the cooling component 3 to rotate at the same time, the threaded rod 27 drives the threaded block 29 to move left and right, and the threaded block 29 drives the irrigation component 210 to move synchronously, so as to evenly pour the mold of the aluminum ingot casting equipment 1, and the actual pouring height can be installed with height change according to the actual use situation;

[0033] Please refer to Figures 2 to 10 The front and rear sides of the aluminum ingot casting device 1 are jointly provided with a cooling assembly 3, the smear assembly 2 includes a threaded rod 27, the threaded rod 27 is used in conjunction with the cooling assembly 3, and the cooling assembly 3 includes two second fixing frames 31 welded to the aluminum ingot casting device 1 and arranged symmetrically in front and back, wherein the first fixing frame 21 and the second fixing frame 31 are concave in shape, and a protective box 32 is welded on the top of the second fixing frame 31, and as shown Figure 6 and Figure 7 The top, bottom, front and rear sides of the inner top of the second fixing frame 31 are all provided with an open structure, and the left side of the protection box 32 is rotatably connected with a rotating rod 34, and the surface of the rotating rod 34 and the surface of the threaded rod 27 are respectively provided with pulleys 35, and the two pulleys 35 are connected by belt transmission;

[0034] Please refer to Figures 5 to 10The bottom of the inner cavity of the protection box 32 is rotatably connected with a connecting shaft 36, the top of the connecting shaft 36 and the right end of the rotating rod 34 are respectively connected with two meshing second bevel gears 37, the surface of the connecting shaft 36 is connected with a gear 38, and both sides of the inner cavity of the protection box 32 are slidably connected with a toothed plate 39 meshing with the gear 38, and the outer surface of the toothed plate 39 is connected with a connecting plate 310, and as shown Figure 8 The protective box 32 shown in the figure has an open structure on both sides, the outer surface of the connecting plate 310 extends to the outside of the protective box 32 and is connected to a push rod 311, the bottom end of the push rod 311 extends to the inner cavity of the second fixing frame 31 and is rotatably connected to a cooling fan 312, the bottom of the cooling fan 312 is connected to a trapezoidal air duct 313, the front and rear sides of the trapezoidal air duct 313 are commonly connected to a splash plate 33, and the inner side of the splash plate 33 is connected to a wire mesh, the bottom of the trapezoidal air duct 313 is connected to a plurality of first circular air ducts 314, the inner cavity of the first circular air duct 314 is threadedly connected to a second circular air duct 315, the splash plate 33 is used in conjunction with the second circular air duct 315, and the bottom of the splash plate 33 is in contact with the aluminum ingot casting equipment 1, as shown in FIG. Figure 8 As shown, the splash plate 33 is in contact with the top of the mold when the aluminum ingot casting equipment 1 is transported;

[0035] Specifically, when the threaded rod 27 drives the pulley 35 to rotate, the pulley 35 drives the rotating rod 34 to rotate, the rotating rod 34 drives the second bevel gear 37 to rotate in meshing, the second bevel gear 37 drives the connecting shaft 36 to rotate, the connecting shaft 36 drives the gear 38 to rotate, the gear 38 and the toothed plate 39 rotate in meshing, so that the two toothed plates 39 move in opposite directions, the toothed plate 39 drives the connecting plate 310 to move synchronously, the connecting plate 310 drives the cooling fan 312 to move synchronously, and the cooling fan 312 can be started during the movement. The cooling fan 312 inputs the wind flow into the trapezoidal wind tube 313, and the trapezoidal wind tube 313 then transmits the wind flow to the first circular wind tube 314 and the second circular wind tube 315 respectively, and the user can manually adjust the height position of the second circular wind tube 315 using the thread according to the actual use situation, and input the wind flow through the wire mesh in the splash plate 33 to the mold in the aluminum ingot casting equipment 1 for air cooling, wherein the user fills the mold of the aluminum ingot casting equipment 1 with pouring liquid during transportation, so as to facilitate the cooling and molding of the round ingot and facilitate use.

[0036] In summary, the working principle of an aluminum alloy round ingot casting device in an embodiment of the utility model is: first, the user connects the aluminum ingot casting equipment 1 to the external aluminum liquid casting equipment through the smear component 2, wherein the mold of the aluminum ingot casting equipment 1 can change the shape of the module groove according to the actual use situation, and then the smear component 2 is started to evenly pour the mold of the aluminum ingot casting equipment 1. After the pouring is completed, the cooling component 3 can be started to cool and shape the poured mold. After cooling and forming, it is transported to the next processing equipment through the aluminum ingot casting equipment 1 or directly stored for use.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An aluminum alloy round ingot casting device, comprising an aluminum ingot casting device (1), characterized in that: The front and rear sides of the aluminum ingot casting device (1) are jointly provided with a smear assembly (2), and the front and rear sides of the aluminum ingot casting device (1) are jointly provided with a cooling assembly (3), and the smear assembly (2) includes a threaded rod (27), and the threaded rod (27) is used in conjunction with the cooling assembly (3).

2. The aluminum alloy round ingot casting device according to claim 1, characterized in that: The smear assembly (2) further comprises a first fixing frame (21) welded to the aluminum ingot casting equipment (1), the top of the first fixing frame (21) is threadedly connected to a storage tank (22), and the surface of the storage tank (22) is connected to a feed pipe (23).

3. The aluminum alloy round ingot casting device according to claim 2, characterized in that: The surface of the storage tank (22) is connected to a hose (24), a mounting box (25) is welded to the left side of the aluminum ingot casting equipment (1), the bottom of the inner cavity of the mounting box (25) is threadedly connected to a stepper motor (26), the top of the inner side of the first fixing frame (21) is rotatably connected to a threaded rod (27), and the left end of the threaded rod (27) penetrates into the inner cavity of the mounting box (25).

4. The aluminum alloy round ingot casting device according to claim 3, characterized in that: The surface of the threaded rod (27) and the output shaft of the stepper motor (26) are respectively connected to two meshing first bevel gears (28); the surface of the threaded rod (27) is threadedly connected to a threaded block (29); the bottom of the threaded block (29) is connected to an irrigation component (210); the left and right sides of the threaded block (29) and the irrigation component (210) are slidably connected to the first fixing frame (21).

5. The aluminum alloy round ingot casting device according to claim 1, characterized in that: The cooling assembly (3) comprises two second fixing frames (31) welded to the aluminum ingot casting equipment (1) and arranged symmetrically in the front and back directions, and a protection box (32) is welded to the top of the second fixing frames (31).

6. The aluminum alloy round ingot casting device according to claim 5, characterized in that: The left side of the protection box (32) is rotatably connected to a rotating rod (34), the surface of the rotating rod (34) and the surface of the threaded rod (27) are respectively sleeved with pulleys (35), and the two pulleys (35) are connected through a belt transmission, and the bottom of the inner cavity of the protection box (32) is rotatably connected to a connecting shaft (36), and the top end of the connecting shaft (36) and the right end of the rotating rod (34) are respectively connected to two meshing second bevel gears (37).

7. The aluminum alloy round ingot casting device according to claim 6, characterized in that: The surface of the connecting shaft (36) is connected to a gear (38), and both sides of the inner cavity of the protection box (32) are slidably connected to tooth plates (39) meshing with the gear (38), and the outer surface of the tooth plate (39) is connected to a connecting plate (310).

8. The aluminum alloy round ingot casting device according to claim 7, characterized in that: The outer surface of the connecting plate (310) extends to the outside of the protection box (32) and is connected to a push rod (311); the bottom end of the push rod (311) extends to the inner cavity of the second fixing frame (31) and is rotatably connected to a cooling fan (312); the bottom of the cooling fan (312) is connected to a trapezoidal air duct (313).

9. The aluminum alloy round ingot casting device according to claim 8, characterized in that: The front and rear sides of the trapezoidal air duct (313) are commonly connected to a splash plate (33), and the inner side of the splash plate (33) is connected to a wire mesh. The bottom of the trapezoidal air duct (313) is connected to a plurality of first circular air ducts (314).

10. The aluminum alloy round ingot casting device according to claim 9, characterized in that: The inner cavity of the first circular wind tube (314) is threadedly connected to a second circular wind tube (315), the splash plate (33) is used in conjunction with the second circular wind tube (315), and the bottom of the splash plate (33) is in contact with the aluminum ingot casting equipment (1).

Images