Welding device for lead of circuit breaker
By designing a circuit breaker lead welding device including an adjustment mechanism and a protection mechanism, the problem of the device's height fixation and poor protection of welding position is solved, and effective protection of height adjustment and welding position is achieved, which improves the convenience and safety of the welding process.
Patent Information
- Application Number
- CN202420953336.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing circuit breaker lead welding device is highly fixed when used, which is inconvenient to adjust according to actual needs, and the welding position has poor protection, which is easy to cause harm to the operator.
A circuit breaker lead welding device including a base, a roof, an adjustment mechanism and a protective mechanism is designed. The height of the device is adjusted by the first motor, screw, threaded block, support plate, pin rod and vertical rod; the protection of the welding position is provided by the cooperation of the frame, the second motor, gear, rack, slider and protective door.
The height of the device is adjusted according to actual needs, the convenience and safety of the welding process are improved, the protection of the device is enhanced, and the operator is avoided from being injured.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit breaker processing, in particular to a welding device for circuit breaker leads. Background Art
[0002] At present, the tin soldering process is generally used for welding the circuit breaker leads. The leads are connected to the terminal board of the circuit breaker through the welding process, which can largely avoid the breakage of the leads.
[0003] For example, the welding device for the lead of a circuit breaker with patent number CN217991213U includes a carrier, a wire feeding mechanism and a welding mechanism. The terminal block is limited to the contoured groove on the carrier, and the lead is placed at a preset connection position on the terminal block. The wire feeding mechanism includes a power roller assembly and a position adjustment assembly. The tin soldering wire moves toward the direction of the position adjustment assembly through the power transmission of the power roller assembly to reach the top of the lead. The position adjustment assembly includes an adjustment plate, and the tin soldering wire is passed through the adjustment plate. The above documents still have deficiencies. When in use, the welding mechanism includes an electrode and a welding drive member. The electrode is connected to the driving end of the welding drive member. The welding drive can drive the electrode to move toward the lead and against the tin soldering wire. The electrode heats the tin soldering wire to melt the tin soldering wire to weld the lead to the terminal board. No human intervention is required during the wire feeding and welding process, which is conducive to ensuring the stability of the welding quality. However, the welding device in the above document has a fixed height when in use, and the heights of different workers are different. During welding, it is not convenient to adjust the height of the device according to actual use requirements. At the same time, when the circuit breaker lead is welded, the welding position is exposed to the outside. If the operator does not touch it, it is easy to cause injury to the operator. When in use, the protection of the device is poor. Utility Model Content
[0004] The utility model aims to solve the problem that it is inconvenient to adjust the height of the device according to actual use requirements, and proposes a welding device for a circuit breaker lead.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A welding device for a circuit breaker lead is designed, comprising a base and a top plate, wherein the top plate is arranged above the base, an adjusting mechanism is arranged above the base, a protective shell is fixedly connected to the upper surface of the top plate, a protective mechanism is arranged above the protective shell, a tin solder wire roller is arranged inside the protective shell, a conveying frame is arranged above the top plate, a circuit breaker is placed on the upper surface of the top plate, and a third motor is fixedly connected to the inside of the protective shell.
[0007] Preferably, the adjusting mechanism includes a first motor, the first motor is fixedly connected to the outer wall of the base, the output shaft of the first motor is fixedly connected to a screw, the outer walls at both ends of the screw are rotatably connected to the base through bearings, the outer wall of the screw is threadedly connected to a threaded block, a support plate is fixedly connected above the threaded block, the outer wall of the support plate is slidably connected to the base, a slide groove arranged in the support plate is slidably connected to the outer wall of the pin rod, the pin rod is fixedly connected to the surface of the vertical rod, and the upper end of the vertical rod is fixedly connected to the top plate.
[0008] Preferably, the protective mechanism includes a frame, the frame is fixedly connected to the upper surface of the protective shell, a second motor is fixedly connected to the surface of the frame, the output shaft of the second motor is fixedly connected to a gear, the gear is rotatably connected to the frame through a bearing, the gear is meshingly connected to two racks, the outer wall of the rack is slidably connected to the frame, the rack is fixedly connected to a slider through a vertical rod, the outer wall of the slider is slidably connected to the protective shell, a protective door is fixedly connected to the bottom of the slider, and the outer wall of the protective door is slidably connected to the top plate.
[0009] Preferably, the output shaft of the third motor is fixedly connected with a lead screw, and the outer walls at both ends of the lead screw are rotatably connected to the protective shell through bearings.
[0010] Preferably, the outer wall of the lead screw is threadedly connected with a lead screw nut, and the outer wall of the lead screw nut is slidably connected to the protective shell.
[0011] Preferably, an electric push rod is fixedly connected below the lead screw nut, and a heating end is fixedly connected to the output end of the electric push rod.
[0012] The utility model provides a welding device for a circuit breaker lead, which has the beneficial effect that: through the cooperation among the first motor, the screw, the threaded block, the support plate, the pin rod and the vertical rod, the first motor drives the screw to rotate, the screw drives the threaded block to move, the threaded block drives the support plate to slide, the support plate drives the pin rod to move through the internally arranged sliding groove, the pin rod drives the vertical rod to move, the vertical rod drives the top plate to move, and then the height of the device is adjusted so that the height of the device is at the required height. During welding, it is convenient to adjust the height of the device according to actual use requirements.
[0013] Through the cooperation between the frame, the second motor, the gear, the rack, the slider and the protective door, the second motor drives the gear to rotate, the gear drives the two racks to slide, the rack drives the slider to slide through the vertical rod, the slider drives the protective door to slide, the two protective doors block the inside of the protective shell, and the welding position is blocked by the protective door to prevent the operator from touching it and causing harm to the operator. When in use, the device has good protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a structural sectional view of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the top plate, the protective shell and the connection between the third motor in the utility model;
[0017] Figure 4 It is a structural schematic diagram of the connection between the base, the top plate and the pin rod in the utility model;
[0018] Figure 5 It is a schematic diagram of the top view of the conveying frame in the utility model;
[0019] Figure 6 It is a structural schematic diagram of the connection between the frame, gear and rack in the utility model.
[0020] In the figure: 1, base, 2, top plate, 3, adjusting mechanism, 301, first motor, 302, screw, 303, threaded block, 304, support plate, 305, pin, 306, vertical rod, 3a1, sleeve, 3a2, slide bar, 4, protection mechanism, 401, frame, 402, second motor, 403, gear, 404, rack, 405, slider, 406, protection door, 5, heating end, 6, protection shell, 7, soldering wire roller, 8, conveyor frame, 9, circuit breaker, 10, third motor, 11, lead screw, 12, lead screw nut, 13, electric push rod. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] Embodiment 1:
[0023] See attached Figure 1-6 : In this embodiment, a welding device for a circuit breaker lead includes a base 1 and a top plate 2, the top plate 2 is arranged above the base 1, an adjusting mechanism 3 is arranged above the base 1, the adjusting mechanism 3 adjusts the height of the device, a protective shell 6 is fixedly connected to the upper surface of the top plate 2, a protective mechanism 4 is arranged above the protective shell 6, the protective mechanism 4 protects the interior of the protective shell 6, a tin solder wire roller 7 is arranged inside the protective shell 6, and the outer wall of the tin solder wire roller 7 is wound with tin solder wire;
[0024] A conveying frame 8 is arranged above the top plate 2, and the conveying frame 8 conveys the tin soldering wire. A circuit breaker 9 is placed on the upper surface of the top plate 2. A third motor 10 is fixedly connected to the inside of the protective shell 6, and a screw 11 is fixedly connected to the output shaft of the third motor 10. The third motor 10 drives the screw 11 to rotate. The outer walls of both ends of the screw 11 are rotatably connected to the protective shell 6 through bearings. The outer wall of the screw 11 is threadedly connected with a screw nut 12, and the screw 11 drives the screw nut 12 to slide. The outer wall of the screw nut 12 is slidably connected to the protective shell 6. An electric push rod 13 is fixedly connected to the bottom of the screw nut 12, and the screw nut 12 drives the electric push rod 13 to move. The output end of the electric push rod 13 is fixedly connected to the heating end 5, and the electric push rod 13 drives the heating end 5 to move.
[0025] The adjustment mechanism 3 includes a first motor 301, a screw rod 302, a threaded block 303, a support plate 304, a pin rod 305 and a vertical rod 306. The first motor 301 is fixedly connected to the outer wall of the base 1. The output shaft of the first motor 301 is fixedly connected to the screw rod 302. The first motor 301 drives the screw rod 302 to rotate. The outer walls at both ends of the screw rod 302 are rotatably connected to the base 1 through bearings. The outer wall of the screw rod 302 is threadedly connected to the threaded block 303. The screw 302 drives the threaded block 303 to move. The support plate 304 is fixedly connected to the top of the threaded block 303. The threaded block 303 drives the support plate 304 to slide.
[0026] The outer wall of the support plate 304 is slidably connected to the base 1, and the slide groove provided in the support plate 304 is slidably connected to the outer wall of the pin rod 305. The support plate 304 drives the pin rod 305 to move through the slide groove provided inside. There are two pin rods 305. The pin rods 305 are fixedly connected to the surface of the vertical rod 306. The pin rod 305 drives the vertical rod 306 to move. The upper end of the vertical rod 306 is fixedly connected to the top plate 2, and the vertical rod 306 drives the top plate 2 to move.
[0027] The first motor 301 drives the screw rod 302 to rotate, the screw rod 302 drives the threaded block 303 to move, the threaded block 303 drives the support plate 304 to slide, the support plate 304 drives the pin rod 305 to move through the internally arranged slide groove, the pin rod 305 drives the vertical rod 306 to move, the vertical rod 306 drives the top plate 2 to move, and then the height of the device is adjusted to make the height of the device at the required height. During welding, it is convenient to adjust the height of the device according to actual usage requirements.
[0028] The protection mechanism 4 includes a frame 401, a second motor 402, a gear 403, a rack 404, a slider 405 and a protection door 406. The frame 401 is fixed to the upper surface of the protection shell 6. The second motor 402 is fixed to the surface of the frame 401. The output shaft of the second motor 402 is fixed to the gear 403. The second motor 402 drives the gear 403 to rotate.
[0029] The gear 403 is rotatably connected to the frame 401 through a bearing, the gear 403 is meshed and connected to two racks 404, the outer wall of the rack 404 is slidably connected to the frame 401, the rack 404 is fixedly connected to the slider 405 through a vertical rod, the rack 404 drives the slider 405 to slide, the outer wall of the slider 405 is slidably connected to the protective shell 6, a protective door 406 is fixedly connected to the bottom of the slider 405, the slider 405 drives the protective door 406 to slide, and the outer wall of the protective door 406 is slidably connected to the top plate 2;
[0030] The second motor 402 drives the gear 403 to rotate, the gear 403 drives the two racks 404 to slide, the rack 404 drives the slider 405 to slide through the vertical rod, the slider 405 drives the protective door 406 to slide, the two protective doors 406 cover the inside of the protective shell 6, the welding position is covered by the protective door 406 to prevent the operator from touching it and causing harm to the operator. When in use, the device has good protection.
[0031] Working principle:
[0032] When welding the lead wires of the circuit breaker 9;
[0033] Device height adjustment stage:
[0034] Start the first motor 301, the first motor 301 drives the screw rod 302 to rotate, the screw rod 302 drives the threaded block 303 to move, the threaded block 303 drives the support plate 304 to slide, the support plate 304 drives the pin rod 305 to move through the internal slide groove, the pin rod 305 drives the vertical rod 306 to move, the vertical rod 306 drives the top plate 2 to move, and then the height of the device is adjusted to the required height. During welding, the height of the device can be adjusted according to actual use requirements;
[0035] Welding stage:
[0036] The circuit breaker 9 to be welded with the lead wire is placed on the upper surface of the top plate 2, and the tin soldering wire wound on the outer wall of the tin soldering wire roller 7 is passed through the conveying frame 8, and the second motor 402 is started, and the second motor 402 drives the gear 403 to rotate, and the gear 403 drives the two racks 404 to slide, and the rack 404 drives the slider 405 to slide through the vertical rod, and the slider 405 drives the protective door 406 to slide, and the two protective doors 406 cover the inside of the protective shell 6, and the conveying frame 8 conveys the tin soldering wire to the position of the circuit breaker 9 lead welding. The third motor 10 drives the lead screw 11 to rotate, the lead screw 11 drives the lead screw nut 12 to slide, the lead screw nut 12 drives the heating end 5 to move through the electric push rod 13, and the left and right position of the heating end 5 is adjusted. The electric push rod 13 drives the heating end 5 to descend, and the heating end 5 welds the tin solder wire to the circuit breaker 9 to complete the welding of the lead wires of the circuit breaker 9. The welding position is blocked by the protective door 406 to prevent the operator from touching it and causing harm to the operator. When in use, the device has good protection.
[0037] Embodiment 2:
[0038] See attached Figure 1-6 In this embodiment, a welding device for a circuit breaker lead is provided, wherein the adjusting mechanism 3 further comprises a sleeve 3a1 and a slide bar 3a2, wherein the sleeve 3a1 is fixedly connected to the upper surface of the base 1, and the interior of the sleeve 3a1 is slidably connected to the slide bar 3a2, and the slide bar 3a2 slides inside the sleeve 3a1, and the upper end of the slide bar 3a2 is fixedly connected to the top plate 2, and the top plate 2 drives the slide bar 3a2 to move;
[0039] Through the cooperation between the sleeve 3a1 and the slide rod 3a2, the top plate 2 drives the slide rod 3a2 to move when it moves. The slide rod 3a2 slides inside the sleeve 3a1. The slide rod 3a2 and the sleeve 3a1 guide the movement of the top plate 2.
[0040] Working principle:
[0041] When the top plate 2 moves, it drives the sliding rod 3a2 to move. The sliding rod 3a2 slides inside the sleeve 3a1. The sliding rod 3a2 and the sleeve 3a1 guide the movement of the top plate 2.
[0042] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A circuit breaker lead welding device, comprising a base (1) and a top plate (2), wherein the top plate (2) is arranged above the base (1), and is characterized in that: An adjusting mechanism (3) is arranged above the base (1), a protective shell (6) is fixedly connected to the upper surface of the top plate (2), a protective mechanism (4) is arranged above the protective shell (6), a soldering wire roller (7) is arranged inside the protective shell (6), a conveying frame (8) is arranged above the top plate (2), a circuit breaker (9) is placed on the upper surface of the top plate (2), and a third motor (10) is fixedly connected inside the protective shell (6).
2. A circuit breaker lead welding device according to claim 1, characterized in that: The adjustment mechanism (3) comprises a first motor (301), the first motor (301) is fixedly connected to the outer wall of the base (1), the output shaft of the first motor (301) is fixedly connected to a screw rod (302), the outer walls of both ends of the screw rod (302) are rotatably connected to the base (1) through bearings, the outer wall of the screw rod (302) is threadedly connected to a thread block (303), a support plate (304) is fixedly connected above the thread block (303), the outer wall of the support plate (304) is slidably connected to the base (1), a sliding groove provided in the support plate (304) is slidably connected to the outer wall of a pin rod (305), the pin rod (305) is fixedly connected to the surface of a vertical rod (306), and the upper end of the vertical rod (306) is fixedly connected to the top plate (2).
3. A circuit breaker lead welding device according to claim 1, characterized in that: The protection mechanism (4) comprises a frame (401), wherein the frame (401) is fixedly connected to the upper surface of the protection shell (6), a second motor (402) is fixedly connected to the surface of the frame (401), an output shaft of the second motor (402) is fixedly connected to a gear (403), the gear (403) is rotationally connected to the frame (401) via a bearing, the gear (403) is meshingly connected to two racks (404), an outer wall of the rack (404) is slidably connected to the frame (401), the rack (404) is fixedly connected to a slider (405) via a vertical rod, an outer wall of the slider (405) is slidably connected to the protection shell (6), a protection door (406) is fixedly connected below the slider (405), and an outer wall of the protection door (406) is slidably connected to the top plate (2).
4. A circuit breaker lead welding device according to claim 1, characterized in that: The output shaft of the third motor (10) is fixedly connected to a lead screw (11), and the outer walls at both ends of the lead screw (11) are rotatably connected to the protective shell (6) via bearings.
5. A circuit breaker lead welding device according to claim 4, characterized in that: The outer wall of the lead screw (11) is threadedly connected to a lead screw nut (12), and the outer wall of the lead screw nut (12) is slidably connected to the protective shell (6).
6. A circuit breaker lead welding device according to claim 5, characterized in that: An electric push rod (13) is fixedly connected below the lead screw nut (12), and a heating end (5) is fixedly connected to the output end of the electric push rod (13).
Citation Information
Patent Citations
Welding device for lead of circuit breaker
CN217991213U