Slitting mechanism based on high polymer material film processing
By designing a slitting mechanism for polymer membranes, using press-cutting mechanism and roller technology, the cumbersome problem of fixing and slitting before cutting of polymer membranes in the prior art is solved, and the cutting accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202421358197.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, polymer membranes need to be fixed before cutting, and then slicing, which is cumbersome and increases operating time, resulting in a reduced production efficiency.
A slitting mechanism based on polymer material film processing is designed. The press-cut mechanism is used to cut and fix the polymer film at the same time during the down pressure process. The roller is used to flatten the film surface to ensure that the film is in a tight state during slitting.
Improves cutting accuracy, stability and safety, reduces cutting resistance and errors, and improves production efficiency.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film processing, in particular to a slitting mechanism based on polymer material film processing. Background Art
[0002] The slitting mechanism can cut large polymer material films or rolls into small pieces or rolls of required size and shape to meet the processing needs of specific products. This processing and molding can be used to manufacture various plastic products, packaging materials, building materials, etc.
[0003] Usually, when slitting, the polymer film needs to be first conveyed to the slitting table by rollers, and then the polymer film is fixed to make the polymer film taut, and then the telescopic motor is started to drive the blade to cut the polymer film. After the cutting is completed, the polymer film is released and another section of the polymer film is conveyed to the slitting table, and then fixed and cut, so as to slit the polymer film.
[0004] However, considering that the polymer film needs to be fixed first and then cut by a blade, the process is not only cumbersome, but also because the film needs to be fixed first and then cut, it may add extra steps and operation time, resulting in reduced production efficiency. Therefore, a slitting mechanism based on polymer material film processing is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a slitting mechanism based on polymer material film processing, which aims to improve the process in the prior art that the polymer film needs to be fixed first and then cut by a blade. This is not only cumbersome, but also because the film needs to be fixed first and then cut, it may increase additional processes and operation time, resulting in reduced production efficiency.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a slitting mechanism based on polymer material film processing, including a base, the top of the base is fixedly connected to a gantry, the top of the gantry passes through and is fixedly connected to a telescopic motor, the output end of the telescopic motor is fixedly connected to a fixed plate, the bottom end of the fixed plate is provided with a pressing and cutting mechanism, the pressing and cutting mechanism includes a column, the outer wall of the column passes through and is slidably connected to the inner wall of the fixed plate, the bottom end of the column is fixedly connected to a downward pressure frame, the inner wall of the downward pressure frame is elastically connected to the bottom end of the fixed plate through a spring, and the bottom end of the fixed plate is fixedly connected to a blade.
[0007] As a further description of the above technical solution:
[0008] The top of the base is fixedly connected with a cutting platform, the top of the cutting platform is provided with a cutting groove, and the inner wall of the cutting groove is slidably connected with the bottom end of the blade.
[0009] As a further description of the above technical solution:
[0010] The outer wall of the lower pressing frame is hinged with a hinge rod, the bottom end of the hinge rod is rotatably connected with a roller, and the outer wall of the roller is in contact with and connected to the top end of the cutting table.
[0011] As a further description of the above technical solution:
[0012] A positioning block is fixedly connected to the outer wall of the pressing frame, and the outer wall of the positioning block is in contact with and connected to the outer wall of the hinge rod.
[0013] As a further description of the above technical solution:
[0014] The top end of the base is fixedly connected with a first roller group, the top end of the base is fixedly connected with a second roller group, and the top end of the base is fixedly connected with a third roller group.
[0015] As a further description of the above technical solution:
[0016] One end of the spring is fixedly connected to the inner wall of the pressing frame, and the other end of the spring is fixedly connected to the bottom end of the fixing plate.
[0017] As a further description of the above technical solution:
[0018] The rollers are provided in two groups.
[0019] As a further description of the above technical solution:
[0020] The columns are provided with four groups.
[0021] As a further description of the above technical solution:
[0022] The first roller group, the second roller group and the third roller group are all combinations of two roller groups.
[0023] As a further description of the above technical solution:
[0024] The top end of the column is fixedly connected with a positioning ring.
[0025] The utility model has the following beneficial effects:
[0026] 1. In the utility model, by using a pressing and cutting mechanism, the blade can simultaneously cut the polymer film and fix the polymer film during the pressing process, thereby improving cutting accuracy, stability and safety, reducing cutting resistance and errors, and improving production efficiency.
[0027] 2. In the utility model, two sets of rollers are used to flatten the wrinkles on the surface of the film, so that the surface of the polymer film can be smoother, and when the lower pressure frame fixes the polymer film, the polymer film can always be in a taut state, making the slitting smoother and easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the main structure of a slitting mechanism based on polymer material film processing proposed by the utility model;
[0029] Figure 2 This is a schematic diagram of a top view of a slitting mechanism based on polymer material film processing proposed by the utility model;
[0030] Figure 3 This is a schematic diagram of the structure of a lower pressing frame of a slitting mechanism based on polymer material film processing proposed by the utility model;
[0031] Figure 4 This is a schematic diagram of the roller structure of a slitting mechanism based on polymer material film processing proposed by the utility model;
[0032] Figure 5 It is a cross-sectional schematic diagram of a lower pressing frame of a slitting mechanism based on polymer material film processing proposed by the utility model;
[0033] Figure 6 The utility model is a schematic diagram of a slitting table structure of a slitting mechanism based on polymer material film processing.
[0034] Legend:
[0035] 1. Base; 2. Gantry; 3. Telescopic motor; 4. First roller group; 5. Second roller group; 6. Lower pressure frame; 7. Slitting table; 8. Roller; 9. Fixed plate; 10. Column; 11. Articulated rod; 12. Positioning block; 13. Blade; 14. Spring; 15. Groove; 16. Third roller group; 17. Positioning ring. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] Reference Figure 1 - Figure 3 , Figure 5The utility model provides an embodiment: a slitting mechanism based on polymer film processing, including a base 1, a gantry 2 is fixedly connected to the top of the base 1, and the gantry 2 is provided with a fixed support effect through the top of the base 1, and a telescopic motor 3 is passed through and fixedly connected to the top of the gantry 2, and the telescopic motor 3 is provided with a fixed support effect through the top of the gantry 2, and the output end of the telescopic motor 3 is fixedly connected to a fixed plate 9, so that the telescopic motor 3 can drive the fixed plate 9 to move vertically, and the bottom end of the fixed plate 9 is provided with a pressing and cutting mechanism, and the pressing and cutting mechanism includes a column 1 0, the outer wall of the column 10 penetrates and is slidably connected to the inner wall of the fixed plate 9, so that the column 10 can move vertically along the inner wall of the fixed plate 9, and the bottom end of the column 10 is fixedly connected to a downward pressing frame 6, so that when the downward pressing frame 6 moves vertically, it can drive the column 10 to move together, and the inner wall of the downward pressing frame 6 is elastically connected to the bottom end of the fixed plate 9 through a spring 14, so that the downward pressing frame 6 can always keep the effect of moving downward without being affected by external force, and the bottom end of the fixed plate 9 is fixedly connected to a blade 13, so that when the fixed plate 9 moves vertically, it can drive the blade 13 to move together.
[0038] Reference Figure 1 - Figure 6 The top of the base 1 is fixedly connected to the slitting table 7, which provides a fixed support for the slitting table 7 through the top of the base 1. A groove 15 is opened at the top of the slitting table 7, so that the blade 13 can be plugged into the inner wall of the slitting table 7. The inner wall of the groove 15 is slidably connected to the bottom end of the blade 13, so that the blade 13 can reduce the contact area with the film material, reduce the cutting resistance, and make the cutting smoother and easier.
[0039] Reference Figure 1 - Figure 5 The outer wall of the lower pressing frame 6 is hinged with an articulated rod 11, so that the articulated rod 11 can perform a circular motion along the outer wall of the lower pressing frame 6. The bottom end of the articulated rod 11 is rotatably connected to a roller 8, so that the roller 8 can rotate along the bottom end of the articulated rod 11. The outer wall of the roller 8 is in contact with the top of the slitting table 7, so that when the roller 8 contacts the top of the slitting table 7, it can drive the articulated rod 11 to perform a circular motion.
[0040] Reference Figure 4 The outer wall of the lower pressing frame 6 is fixedly connected with a positioning block 12, and the outer wall of the lower pressing frame 6 provides a fixed support effect for the positioning block 12. The outer wall of the positioning block 12 is in contact with the outer wall of the hinged rod 11, so that the hinged rod 11 always maintains an inclined effect, and the roller 8 can always move in the specified direction when driving the hinged rod 11 to perform a circular motion.
[0041] Reference Figure 1 - Figure 2 , Figure 6The top of the base 1 is fixedly connected to a first roller group 4, which provides a fixed support for the first roller group 4 through the top of the base 1, so that the polymer film can be transported to the middle of the third roller group 16 through the first roller group 4. The top of the base 1 is fixedly connected to a second roller group 5, and the top of the base 1 is fixedly connected to a third roller group 16, so that the polymer film can be transported to the slitting table 7 through the two groups of roller groups.
[0042] Reference Figure 5 One end of the spring 14 is fixedly connected to the inner wall of the pressing frame 6, and the other end of the spring 14 is fixedly connected to the bottom end of the fixing plate 9, so that when the pressing frame 6 stops pressing down on the top of the cutting table 7, it can move downward by the elastic force of the spring 14.
[0043] Reference Figure 1 - Figure 5 There are two groups of rollers 8, so that the two groups of rollers 8 can stretch the polymer film at the top of the slitting table 7 outward, so that the polymer film can maintain a flat effect when being fixed by the pressing frame 6. There are four groups of columns 10, so that the pressing frame 6 can have a more stable effect when pressing down and rebounding.
[0044] Reference Figure 1 - Figure 6 The first roller group 4, the second roller group 5 and the third roller group 16 are all composed of two groups of rollers, so that the polymer film can be transported by the three groups of rollers through the middle of the two groups of rollers. The top of the column 10 is fixedly connected with a positioning ring 17, so that when the fixed plate 9 moves upward, it can drive the lower pressure frame 6 to move together.
[0045] Working principle: When using the device, first wrap the polymer film around the first roller group 4, and then pass one end of the polymer film between the second roller group 5 and the third roller group 16, so that the polymer film is flat on the top of the slitting table 7, and then start the telescopic motor 3 to drive the fixed plate 9 and the lower pressing frame 6 to move downward. During the pressing process, the two groups of rollers 8 first contact the top of the polymer film, and then due to the squeezing of the lower pressing frame 6, the two groups of rollers 8 are expanded outward, and while the rollers 8 are expanded outward, the wrinkled parts of the polymer film will be flattened, and then the bottom of the lower pressing frame 6 will be pressed down. It will contact with the top of the polymer film, so that the lower pressure frame 6 fixes the polymer film. At this time, the position that needs to be cut will be in a taut state, and then the fixed plate 9 will drive the blade 13 to extend along the bottom end of the lower pressure frame 6 to cut the polymer film, and then start the telescopic motor 3 again to drive the fixed plate 9 to move upward. When it moves to a certain position, it will contact with the positioning ring 17 at the top of the column 10, so that it drives the lower pressure frame 6 to move upward, so that it releases the fixation of the polymer film, and then rotate the second roller group 5 to bring out the cut polymer film.
[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A slitting mechanism based on polymer film processing, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a gantry (2), the top of the gantry (2) penetrates and is fixedly connected to a telescopic motor (3), the output end of the telescopic motor (3) is fixedly connected to a fixed plate (9), the bottom end of the fixed plate (9) is provided with a pressing and cutting mechanism, the pressing and cutting mechanism comprises a column (10), the outer wall of the column (10) penetrates and is slidably connected to the inner wall of the fixed plate (9), the bottom end of the column (10) is fixedly connected to a lower pressing frame (6), the inner wall of the lower pressing frame (6) is elastically connected to the bottom end of the fixed plate (9) through a spring (14), and the bottom end of the fixed plate (9) is fixedly connected to a blade (13).
2. A slitting mechanism based on polymer film processing according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a cutting platform (7), the top of the cutting platform (7) is provided with a cutting groove (15), and the inner wall of the cutting groove (15) is slidably connected to the bottom end of the blade (13).
3. A slitting mechanism based on polymer film processing according to claim 1, characterized in that: The outer wall of the lower pressing frame (6) is hinged with a hinge rod (11), the bottom end of the hinge rod (11) is rotatably connected to a roller (8), and the outer wall of the roller (8) is in contact with and connected to the top end of the slitting table (7).
4. A slitting mechanism based on polymer film processing according to claim 3, characterized in that: A positioning block (12) is fixedly connected to the outer wall of the lower pressing frame (6), and the outer wall of the positioning block (12) is in contact with and connected to the outer wall of the hinge rod (11).
5. The slitting mechanism based on polymer film processing according to claim 1, characterized in that: The top end of the base (1) is fixedly connected to a first roller group (4), the top end of the base (1) is fixedly connected to a second roller group (5), and the top end of the base (1) is fixedly connected to a third roller group (16).
6. The slitting mechanism based on polymer film processing according to claim 2, characterized in that: One end of the spring (14) is fixedly connected to the inner wall of the lower pressing frame (6), and the other end of the spring (14) is fixedly connected to the bottom end of the fixing plate (9).
7. The slitting mechanism based on polymer film processing according to claim 3, characterized in that: The rollers (8) are provided in two groups.
8. The slitting mechanism based on polymer film processing according to claim 1, characterized in that: The columns (10) are provided in four groups.
9. The slitting mechanism based on polymer film processing according to claim 5, characterized in that: The first roller group (4), the second roller group (5) and the third roller group (16) are all two groups of roller combinations.
10. The slitting mechanism based on polymer film processing according to claim 1, characterized in that: A positioning ring (17) is fixedly connected to the top end of the column (10).