Synchronous test module for high-speed packaging machine

Abstract

The utility model discloses a synchronous test module for a high-speed packaging machine, which comprises a working platform, a transposition assembly and a detection assembly, and is characterized in that the transposition assembly comprises a rotating table, a plurality of positioning frames and a blister tray; the positioning frames are arranged on the rotating table in a circumferential array mode and comprise the first positioning frame, the second positioning frame, the third positioning frame and the fourth positioning frame. A moving table is arranged above the rotating table, and electric-hydraulic push rods are installed on the periphery of the moving table in an array mode; the detection assembly comprises a circuit board and a detection probe; a suction cup is installed on the moving table, and the top of the suction cup communicates with an air suction pipe. By adopting the design of the rotary table and the plurality of positioning frames, multi-station synchronous operation is realized, and waste discharge operation of unqualified inductors can be carried out at the other station while inductor detection is carried out at one station, so that the production efficiency is improved. The problems that the checking time is greatly increased and the efficiency is low due to the fact that multiple processes of testing, waste discharging and packaging of the inductor are usually carried out at different times are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging machines, in particular to a synchronous testing module for high-speed packaging machines. Background Art

[0002] In modern industrial production, high-speed packaging machines are widely used in the automated packaging process of various products to improve production efficiency and reduce labor costs; however, with the increase in production demand and the diversification of product types, the performance requirements for packaging machines are also getting higher and higher; especially in the electronics, food, medicine and other industries, synchronous testing during product packaging has become particularly important to ensure product quality and safety; especially in the electronics industry, inductors are one of the important electronic components, and their quality and performance directly affect the reliability and stability of electronic products; in the production process of inductors, strict testing and screening are often required to ensure the quality of each inductor, and the inductors need to be tested and checked before packaging to ensure that the subsequent high-speed packaging machines can package the inductors and improve packaging efficiency.

[0003] In the prior art, before packaging the inductors, in order to ensure the quality of the inductors when they leave the market, the inductors need to be tested, discharged, and packaged in multiple processes, which are usually performed at different times, thereby greatly increasing the troubleshooting time, being inefficient, and prone to errors. At the same time, when cleaning the unqualified inductor products detected, the inductors are sucked into a waste box for storage through a vacuum negative pressure connected air pipe, and multiple inductors roll in the air pipe, which is very likely to cause air pipe blockage, resulting in difficulties in subsequent suction.

[0004] Therefore, it is necessary to improve the synchronous test module of the high-speed packaging machine in the prior art to solve the above problems. Summary of the invention

[0005] The utility model overcomes the shortcomings of the prior art and provides a synchronous testing module for a high-speed packaging machine.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a synchronous test module for a high-speed packaging machine, comprising: a working platform, a transposition component installed on the working platform, and a detection component arranged in conjunction with the transposition component.

[0007] The transposition component includes: a rotating table, a plurality of positioning frames arranged on the rotating table, and a blister tray placed in each of the positioning frames; a plurality of positioning frames are arranged in a circular array on the rotating table, and are divided into a first positioning frame, a second positioning frame, a third positioning frame and a fourth positioning frame; a moving table is arranged above the rotating table, and a plurality of electro-hydraulic push rods are installed in an array around the moving table.

[0008] The detection component is cooperatively mounted on the moving platform, and the detection component is correspondingly mounted above the first positioning frame. The detection component comprises: a circuit board, and a plurality of detection probes arranged in an array on the circuit board.

[0009] A suction cup is installed on the movable platform, and the suction cup is arranged above the third positioning frame. The top of the suction cup is embedded and fixed on the movable platform, and the top of the suction cup is connected to a suction pipe; a vacuum pump is fixedly installed on an end surface of the movable platform away from the suction cup, and an end of the suction pipe away from the suction cup is connected to the exhaust port of the vacuum pump.

[0010] In a preferred embodiment of the utility model, a waste discharge assembly is arranged on the movable platform at a position corresponding to the second positioning frame, and the waste discharge assembly includes a fixed plate, a plurality of micro solenoid valves inlaid in an array on the fixed plate, and a vacuum pump connected to the micro solenoid valves.

[0011] In a preferred embodiment of the utility model, the vacuum pump's suction port is connected to a connecting air pipe, and a vacuum shell is installed above the fixing plate, and an end of the connecting air pipe away from the suction port is connected to the vacuum shell.

[0012] In a preferred embodiment of the utility model, one end of the micro electromagnetic valve is connected to the vacuum housing, and the other end corresponds to the inductance in the blister tray.

[0013] In a preferred embodiment of the utility model, the movable end of the electro-hydraulic push rod is fixedly connected to the moving platform, and the fixed end of the electro-hydraulic push rod is embedded and installed on the working platform.

[0014] In a preferred embodiment of the utility model, a moving groove is provided on the moving platform, a transmission rod is installed in the moving groove, and the waste discharge assembly is installed on the transmission rod, and a waste box is provided on the working platform near the second positioning frame.

[0015] In a preferred embodiment of the utility model, a connecting seat is provided at a portion where the vacuum housing communicates with the connecting air pipe, and the connecting seat is cooperatively mounted on the transmission rod.

[0016] In a preferred embodiment of the utility model, a plurality of rotary bearings are embedded and installed at both ends of the movable groove, and both ends of the transmission rod are sleeved in the rotary bearings.

[0017] In a preferred embodiment of the utility model, a blister plate is sucked on the suction cup, the size of the blister plate corresponds to the size of the blister tray, and an adhesive ring is arranged around the edge of the blister plate, and the adhesive ring is a rectangular ring structure.

[0018] In a preferred embodiment of the utility model, a storage frame is installed on one side of the rotating table, and a plurality of qualified inductors are placed in the storage frame.

[0019] The utility model solves the defects existing in the background technology, and has the following beneficial effects:

[0020] The utility model proposes a synchronous testing module for a high-speed packaging machine. By adopting the design of a rotating table and multiple positioning frames, multi-station synchronous operation is realized. While inductance detection is performed at one station, another station can perform waste discharge operations on unqualified inductors. This synchronous testing mode greatly improves the efficiency of detection and cleaning, reduces production downtime, improves the work efficiency of the overall production line, and solves the problem that multiple processes of inductance testing, waste discharge and packaging are usually performed at different times, which greatly increases the troubleshooting time and causes low efficiency.

[0021] The utility model can timely and effectively absorb and clean unqualified inductors by arranging a waste discharge component of a vacuum pump and a micro electromagnetic valve, thereby avoiding the residue of unqualified products; the waste discharge component cooperates with the design of a transmission rod and an electro-hydraulic push rod, thereby being able to quickly discharge unqualified inductors into a waste bin, thereby ensuring the cleanliness of the production environment and the stability of product quality; in addition, the storage frame design of qualified inductors also facilitates the timely collection and replenishment of qualified products, thereby ensuring the continuity and efficiency of the production line.

[0022] The utility model detects the inductance through the detection probe array on the circuit board, records the detection result and the position coordinates in the control device, performs coordinate conversion, and controls the micro electromagnetic valve to absorb the unqualified inductance. This precise positioning and automatic processing method reduces human intervention, reduces the complexity and labor intensity of manual operation, and ensures the accuracy and consistency of detection and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0024] Figure 1 It is a three-dimensional structural diagram of a preferred embodiment of the utility model;

[0025] Figure 2 It is a front view of a preferred embodiment of the utility model;

[0026] Figure 3 is a top view of a mobile station of a preferred embodiment of the utility model;

[0027] Figure 4 is a bottom view of a mobile station of a preferred embodiment of the utility model;

[0028] In the figure: 1. working platform; 2. moving platform; 3. first positioning frame; 4. second positioning frame; 5. third positioning frame; 6. fourth positioning frame; 7. rotating platform; 8. electro-hydraulic push rod; 9. circuit board; 10. waste box; 11. vacuum pump; 12. suction pipe; 13. connecting air pipe; 14. blister tray; 15. detection probe; 16. suction cup; 17. fixing plate; 18. micro solenoid valve; 19. rotating motor; 20. storage frame; 21. rotating bearing; 22. moving groove; 23. transmission rod; 24. blister board; 25. connecting seat; 26. vacuum pump. DETAILED DESCRIPTION

[0029] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0030] like Figure 1 and Figure 2 As shown, a synchronous test module for a high-speed packaging machine includes: a working platform 1, a transposition component installed on the working platform 1, and a detection component arranged in cooperation with the transposition component.

[0031] The transposition component includes: a rotating table 7, a plurality of positioning frames arranged on the rotating table 7, and a blister tray 14 placed in each positioning frame; wherein, a rotating motor 19 is fixedly installed under the working platform 1, and a rotating shaft is arranged at the center of the rotating table 7. The output shaft of the rotating motor 19 is fixedly connected to the rotating shaft. The output shaft of the rotating motor 19 is started to rotate and then drive the rotating shaft to rotate, so that the rotating table 7 rotates, and the angle of each rotation is set to ninety degrees.

[0032] A plurality of positioning frames are arranged in a circular array on a rotating table 7, and are divided into a first positioning frame 3, a second positioning frame 4, a third positioning frame 5 and a fourth positioning frame 6; a moving table 2 is arranged above the rotating table 7, and a plurality of electro-hydraulic push rods 8 are installed in an array around the moving table 2.

[0033] The detection component is mounted on the moving platform 2 and correspondingly mounted above the first positioning frame 3 . The detection component includes: a circuit board 9 and a plurality of detection probes 15 arranged in an array on the circuit board 9 .

[0034] A suction cup 16 is installed on the movable platform 2, and the suction cup 16 is cooperatively arranged above the third positioning frame 5. The top of the suction cup 16 is embedded and fixedly installed on the movable platform 2, and the top of the suction cup 16 is connected to a suction pipe 12; a vacuum pump 26 is fixedly installed on an end surface of the movable platform 2 away from the suction cup 16, and an end of the suction pipe 12 away from the suction cup 16 is connected to the exhaust port of the vacuum pump 26.

[0035] like Figure 3 and Figure 4 As shown, a waste discharge assembly is arranged at a position corresponding to the second positioning frame 4 on the movable platform 2, and the waste discharge assembly includes a fixed plate 17, a plurality of micro solenoid valves 18 inlaid in an array on the fixed plate 17, and a vacuum pump 11 connected to the micro solenoid valves 18.

[0036] The vacuum port of the vacuum pump 11 is connected to a connecting air pipe 13, and a vacuum shell is installed above the fixed plate 17. The end of the connecting air pipe 13 away from the vacuum port is connected to the vacuum shell; one end of the micro solenoid valve 18 is connected to the vacuum shell, and the other end corresponds to the inductance in the blister tray 14.

[0037] It should be noted that the connecting air pipe 13 is configured as a telescopic hose, which can be freely extended and retracted with the movement of the micro-solenoid valve 18; the circuit board 9 is connected to a control device, and a number of micro-solenoid valves 18 are also connected to its control device; after detecting a number of inductors in the blister tray 14, the control device obtains the position coordinates of the unqualified inductors, and then calculates the position coordinates of the unqualified inductors after rotation by ninety degrees through the rotating table 7, and controls the micro-solenoid valve 18 above its position coordinates to open according to its position coordinates to absorb the corresponding inductors; and it should be noted that the above-mentioned blister tray 14 is configured as a square, and the shape of each corresponding positioning frame is also configured as a square structure, which is convenient for recording and tracking the position coordinates of the unqualified inductors after rotation and transposition after detection, thereby simplifying the coordinate calculation process.

[0038] To obtain the position coordinates, the inductor positions are first numbered in rows and columns, and the numbers are stored in the control device, and the numbers are recorded and converted by the system in the control device.

[0039] The movable end of the electro-hydraulic push rod 8 is fixedly connected to the moving platform 2, and the fixed end of the electro-hydraulic push rod 8 is inlaid and installed on the working platform 1; a moving groove 22 is provided on the moving platform 2, a transmission rod 23 is installed in the moving groove 22, and a waste discharge assembly is installed on the transmission rod 23; a connecting seat 25 is provided at the position where the vacuum shell is connected to the connecting air pipe 13, and the connecting seat 25 is installed on the transmission rod 23; and a waste box 10 is provided near the second positioning frame 4 on the working platform 1; a plurality of rotating bearings 21 are inlaid and installed at both ends of the moving groove 22, and both ends of the transmission rod 23 are sleeved in the rotating bearings 21.

[0040] A blister plate 24 is sucked onto the suction cup 16, and the size of the blister plate 24 corresponds to the size of the blister tray 14, and an adhesive ring is arranged at the edges of the blister plate 24, and the adhesive ring is a rectangular ring structure; a storage frame 20 is installed on one side of the rotating table 7, and a plurality of qualified inductors are placed in the storage frame 20, wherein the storage frame 20 is arranged near the position of the third positioning frame 5.

[0041] It should be noted that the components corresponding to the first positioning frame 3, the second positioning frame 4, the third positioning frame 5 and the fourth positioning frame 6 mentioned above are components correspondingly set before rotation, that is, in the initial state.

[0042] When the utility model is used, before starting the test, a blister tray 14 is placed in each positioning frame, and in the initial state, a plurality of inductors to be tested are placed in an array in the blister tray 14 in the first positioning frame 3, and the mobile platform 2 is driven to move downward by starting the electro-hydraulic push rod 8, and the control device energizes the circuit board 9, and activates the detection probe 15 to detect the inductor, and the position coordinates and the detection results of each detected inductor are recorded, and the position coordinates of the unqualified inductor are obtained in the control device and the coordinate conversion is performed, and then the electro-hydraulic push rod 8 drives the mobile platform 2 to move upward;

[0043] The rotating motor 19 is started to drive the rotating table 7 to rotate 90 degrees and move to the position of the second positioning frame 4 in the initial state. According to the sequence mode, the second positioning frame 4 rotates and moves the position of the third positioning frame 5 in the initial state, and the fourth positioning frame 6 moves to the position of the first positioning frame 3 in the initial state in turn, waiting for detection by the detection probe 15;

[0044] The control device obtains the position coordinates of the rotated unqualified inductor through coordinate conversion, starts the vacuum pump 11 and starts the micro electromagnetic valve 18 corresponding to the unqualified inductor to absorb its inductance. After waiting for the absorption to be completed, the transmission rod 23 rotates to drive the waste discharge component to move from the top of the first positioning frame 3 in the initial state to the top of the waste box 10, and the electro-hydraulic push rod 8 starts to drive the moving platform 2 to move downward. After waiting for the movement to be completed, the micro electromagnetic valve 18 is closed, and the inductor falls into the waste box 10 in the fourth positioning frame 6. The transmission rod 23 rotates in the opposite direction to drive the waste discharge component to move back to its original position, and then the electro-hydraulic push rod 8 moves upward. Note that a time gap is left in this process to wait for the waste discharge component to return to its original position;

[0045] Then rotate the rotating table 7 again, rotate ninety degrees, and reach the position of the third positioning frame 5 in the initial state. At this time, the inductor tested for the second time moves to the bottom of the waste discharge component, and the micro solenoid valve 18 is above the waste box 10. At the same time, the staff takes the qualified inductor products in the storage frame 20 to replenish the empty space. After the replenishment is complete, start the vacuum pump 26 to drive the suction cup 16 to absorb the blister plate 24, and then the electro-hydraulic push rod 8 moves downward, driving the blister plate 24 and the blister tray 14 to be sealed. At this point, one process can be completed at the same time.

[0046] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of this utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. A synchronous test module for a high-speed packaging machine, comprising: A working platform (1), a transposition component mounted on the working platform (1), and a detection component arranged in cooperation with the transposition component, characterized in that: The transposition assembly comprises: a rotating table (7), a plurality of positioning frames arranged on the rotating table (7), and a blister tray (14) placed in each of the positioning frames; a plurality of positioning frames are arranged in a circular array on the rotating table (7), and are divided into a first positioning frame (3), a second positioning frame (4), a third positioning frame (5) and a fourth positioning frame (6); a moving table (2) is arranged above the rotating table (7), and a plurality of electro-hydraulic push rods (8) are installed in an array around the moving table (2); The detection component is mounted on the moving platform (2) and is correspondingly mounted above the first positioning frame (3). The detection component comprises: a circuit board (9), and a plurality of detection probes (15) arranged in an array on the circuit board (9); A suction cup (16) is installed on the movable platform (2), and the suction cup (16) is arranged above the third positioning frame (5). The top of the suction cup (16) is fixedly mounted on the movable platform (2), and the top of the suction cup (16) is connected to a suction pipe (12); a vacuum pump (26) is fixedly installed on an end surface of the movable platform (2) away from the suction cup (16), and an end of the suction pipe (12) away from the suction cup (16) is connected to an air suction port of the vacuum pump (26); A waste discharge assembly is arranged on the movable platform (2) at a position corresponding to the second positioning frame (4), the waste discharge assembly comprising a fixed plate (17), a plurality of micro solenoid valves (18) arranged in an array and embedded in the fixed plate (17), and a vacuum pump (11) connected to the micro solenoid valves (18); The vacuum pump (11) has an air connection pipe (13) connected to the air suction port, and a vacuum shell is mounted on the fixing plate (17), and an end of the air connection pipe (13) away from the air suction port is connected to the vacuum shell; The movable platform (2) is provided with a movable groove (22), a transmission rod (23) is installed in the movable groove (22), and the waste discharge assembly is installed on the transmission rod (23).

2. A synchronous test module for a high-speed packaging machine according to claim 1, characterized in that: One end of the micro electromagnetic valve (18) is in communication with the vacuum housing, and the other end corresponds to the inductance in the blister tray (14).

3. The synchronous test module for a high-speed packaging machine according to claim 1, characterized in that: The movable end of the electro-hydraulic push rod (8) is fixedly connected to the movable platform (2), and the fixed end of the electro-hydraulic push rod (8) is embedded and installed on the working platform (1).

4. The synchronous test module for a high-speed packaging machine according to claim 1, characterized in that: A connection seat (25) is provided at the portion where the vacuum shell communicates with the connecting air pipe (13); the connection seat (25) is mounted on the transmission rod (23); and a waste box (10) is provided on the working platform (1) near the second positioning frame (4).

5. A synchronous test module for a high-speed packaging machine according to claim 4, characterized in that: A plurality of rotary bearings (21) are inlaid and installed at both ends of the movable groove (22), and both ends of the transmission rod (23) are sleeved in the rotary bearings (21).

6. The synchronous test module for a high-speed packaging machine according to claim 1, characterized in that: A blister plate (24) is sucked onto the suction cup (16), the size of the blister plate (24) corresponds to the size of the blister tray (14), and an adhesive ring is arranged around the edge of the blister plate (24), and the adhesive ring is a rectangular ring structure.

7. The synchronous test module for a high-speed packaging machine according to claim 1, characterized in that: A storage frame (20) is installed on one side of the rotating platform (7), and a plurality of qualified inductors are placed in the storage frame (20).

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