Thermal insulation material coiling device

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By designing a thermal insulation material coil device including an adjustment mechanism and a cutting device, the quality problems caused by the inability to automatically adjust the limit coiling and manual cutting in the prior art are solved, and stable and uniform coil production is achieved.

CN222539999UActive Publication Date: 2025-02-28JILIN YOUYIKU IND & TRADE

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Patent Information

Application Number: CN202421421705.6
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-06-21
Publication Date: 2025-02-28
Estimated Expiration: 2034-06-21

AI Technical Summary

Technical Problem

The existing insulation material coil device cannot adjust the limit of winding according to insulation materials of different widths, resulting in the material being easily distracted during winding, reducing the quality of the coil, and requiring manual cutting, which can easily lead to uneven fracture and affect the use effect.

Method used

A thermal insulation material coil device including a base, a bracket, a first motor, a coil roller, a limiting pinch rod and an adjustment mechanism is designed. Through the adjustment mechanism, the limiting pinch rod can be adjusted according to the width of the insulation material, so that the roll roller can stabilize the limit when winding. At the same time, the third motor drives the cutting knife for even cutting, avoiding manual operation.

Benefits of technology

It realizes automatic adjustment of limit rolling according to thermal insulation materials of different widths, improves the stability and quality of the coil, reduces manual operation errors, and ensures cutting uniformity and use effect.

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Abstract

The utility model relates to the technical field of thermal insulation materials, in particular to a thermal insulation material coiling device which comprises a base, a support is fixed to the top of the base, a first motor is fixed to the end of the support, a coiling roller is fixed to the output end of the first motor, a thermal insulation material body is wound on the exterior of the coiling roller, and the thermal insulation material body is fixed to the base. A limiting clamping rod is connected to the end of the coiled material roller in a clamped mode, an adjusting mechanism is arranged at the end of the limiting clamping rod and used for adjusting the limiting clamping rod to move horizontally, a cutting knife capable of sliding in a reciprocating mode is arranged above the coiled material roller, and the cutting knife and the thermal insulation material body are located on the same vertical plane. According to the thermal insulation material coiling device, the limiting clamping rods are adjusted and limited through the adjusting mechanism according to the widths of different thermal insulation materials, the coiling is stable and not prone to scattering, the coiling quality is improved, the thermal insulation materials are cut along thermal insulation material bodies through the reciprocating motion of the cutting knife, cutting is uniform, and the using effect is improved.

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Description

Technical Field

[0001] The utility model relates to the technical field of thermal insulation materials, in particular to a thermal insulation material coiling device. Background Art

[0002] The pipeline refers to the pipe that transmits the working fluid in the hydraulic system. There are many substances flowing in the pipeline, both gas and liquid. Since the pipeline will be exposed to the outside world, the protection of the pipeline is particularly important, so the outside of the pipeline needs to be wrapped with thermal insulation materials.

[0003] Thermal insulation materials are generally materials with a guiding thermal coefficient less than or equal to 0.12. Thermal insulation materials are developing rapidly. Good thermal insulation materials are often used in industry and construction. Thermal insulation materials play a basic role in heat preservation and heat resistance. In the production and processing process, it is usually necessary to roll up the thermal insulation materials to facilitate the storage of the thermal insulation materials. When rolling up the thermal insulation materials, thermal insulation material coiling equipment is required.

[0004] At present, most of the existing insulation material coil equipment drives the winding roller to rotate by a motor to wind the insulation material. The length of the existing winding roller is mostly fixed, which is not convenient for adjusting the limit winding according to the insulation materials of different widths, resulting in the insulation material being easily scattered during winding, reducing the quality of the coil, and when the insulation material coil is completed, it needs to be manually cut with scissors from the unwound insulation material, however, manual cutting can easily lead to uneven fracture of the insulation material coil, affecting the use effect. Utility Model Content

[0005] The purpose of the utility model is to provide a device for coiling a thermal insulation material, so as to solve the problem that the existing coiling device mentioned in the above background technology is not convenient for adjusting the limit winding according to the thermal insulation materials of different widths, which makes the thermal insulation materials easy to scatter when winding, reduces the quality of the coiling material, and when the thermal insulation material coiling is completed, it needs to be cut manually with scissors from the thermal insulation materials that are not wound, but the manual cutting easily leads to uneven fracture of the thermal insulation material coiling, which affects the use effect. To achieve the above purpose, the utility model provides the following technical scheme: a device for coiling a thermal insulation material, comprising a base, a bracket is fixed on the top of the base, a first motor is fixed on the end of the bracket, a coiling roller is fixed on the output end of the first motor, a thermal insulation material body is wound around the outside of the coiling roller, a limit clamp rod is clamped on the end of the coiling roller, an adjustment mechanism is provided on the end of the limit clamp rod, and the limit clamp rod is used to adjust the horizontal movement of the limit clamp rod, and a reciprocating cutting knife is provided above the coiling roller, and the cutting knife and the thermal insulation material body are in the same vertical plane.

[0006] Preferably, the adjustment mechanism includes a fixed rod fixed in the middle of the bracket, the outer part of the fixed rod is sleeved with a mounting seat, a second motor is fixed to the bottom of the mounting seat, a rotating rod is fixed to the output end of the second motor, a rotating plate is fixed on the outer part of the rotating rod, connecting rods are hinged at both ends of the rotating plate, a slider is hinged at the end of the connecting rod, and the slider is slidably connected to the fixed rod.

[0007] Preferably, a connecting plate is fixed to the top of the slider, a rotating shaft is embedded in the middle of the connecting plate, a gear is fixed to the bottom of the rotating shaft, a rack is meshed at the end of the gear, a slide plate is fixed to the end of the rack, the slide plate is slidably connected to the slider, a connecting block is fixed to the top of the slide plate, and the connecting block is fixedly connected to the limiting clamp rod.

[0008] Preferably, a rocker is fixed on the top of the rotating shaft, a screw is connected to the inner thread of the rocker, and a socket for plugging with the screw is formed on the surface of the connecting plate.

[0009] Preferably, a mounting plate is fixed to the end side of the bracket, a support block is fixed to the end of the mounting plate, a third motor is provided at the end of the support block, a screw rod is fixed to the output end of the third motor, a sliding block is fixed to the external threaded sleeve of the screw rod, and the sliding block is fixedly connected to the cutting knife.

[0010] Preferably, a side wall of the bracket is provided with a limiting column, and the limiting column is rotatably connected to the coiled material roller.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The second motor drives the rotating rod to rotate the rotating plate, and the connecting rods at both ends of the rotating plate drive the slider to slide horizontally along the fixed rod, so that the slider drives the limiting clamp rod to move toward the two ends of the thermal insulation material, and the manually rotated rocker drives the rotating shaft and the gear to rotate and mesh with the toothed plate on the inner side of the slide plate, so that the slide plate slides horizontally in the slider and drives the limiting clamp rod to move and fit to the two ends of the thermal insulation material to limit it, so that the coil roller can adjust the limit according to the width of the thermal insulation material when winding the thermal insulation material, so that it is stable and not easy to scatter during winding, thereby improving the quality of the coil.

[0013] In the utility model, the third motor is started to drive the screw rod to rotate, and the sliding block sleeved outside the screw rod drives the cutting knife to slide back and forth horizontally along the guide rod. At the same time, the cutting knife cuts along the insulation material body, so that the cutting is uniform to facilitate the subsequent winding operation and improve the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2It is a schematic diagram of the overall rear view structure of the utility model;

[0016] Figure 3 For the utility model Figure 2 Schematic diagram of the mid-plane structure;

[0017] Figure 4 It is a schematic diagram of the overall top plan structure of the utility model;

[0018] Figure 5 It is a schematic diagram of the structure of the regulating mechanism of the utility model.

[0019] In the figure:

[0020] Pedestal;

[0021] Bracket;

[0022] First motor;

[0023] Coil rolls;

[0024] Insulation material body;

[0025] Limit clamp rod;

[0026] Adjustment mechanism; 701, fixing rod; 702, mounting seat; 703, second motor; 704, rotating rod; 705, rotating plate; 706, connecting rod; 707, sliding block; 708, connecting plate; 709, rotating shaft; 7010, gear; 7011, rack; 7012, sliding plate; 7013, rocker; 7014, screw; 7015, connecting block;

[0027] Cutting knife;

[0028] Mounting plate; 901, support block; 902, third motor; 903, lead screw; 904, sliding block. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 5The utility model provides a technical solution: a thermal insulation material coiling device, including a base 1, a bracket 2 is fixed on the top of the base 1, a first motor 3 is fixed on the end of the bracket 2, and a coiling roller 4 is fixed on the output end of the first motor 3. It should be noted that a notch is provided on the side end of the coiling roller 4. When coiling, one end of the thermal insulation material body 5 is inserted into the notch for preliminary limiting to prevent the thermal insulation material from loosening during the coiling process and affecting the subsequent coiling effect. The thermal insulation material body 5 is wrapped around the outside of the coiling roller 4, and a limiting clamping rod 6 is clamped at the end of the coiling roller 4. An adjusting mechanism 7 is provided at the end of the limiting clamping rod 6 for adjusting the horizontal movement of the limiting clamping rod 6. A reciprocating cutting knife 8 is provided above the coiling roller 4, and the cutting knife 8 and the thermal insulation material body 5 are in the same vertical plane.

[0031] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the adjustment mechanism 7 includes a fixed rod 701 fixed in the middle of the bracket 2, the outer part of the fixed rod 701 is sleeved with a mounting seat 702, the bottom of the mounting seat 702 is fixed with a second motor 703, the output end of the second motor 703 is fixed with a rotating rod 704, the outer part of the rotating rod 704 is fixedly sleeved with a rotating plate 705, the two ends of the rotating plate 705 are hinged with connecting rods 706, the end of the connecting rod 706 is hinged with a slider 707, and the slider 707 is slidably connected to the fixed rod 701.

[0032] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a connecting plate 708 is fixed to the top of the slider 707, a rotating shaft 709 is embedded in the middle of the connecting plate 708, a gear 7010 is fixed to the bottom of the rotating shaft 709, a rack 7011 is meshed at the end of the gear 7010, a slide plate 7012 is fixed to the end of the rack 7011, the slide plate 7012 is slidably connected to the slider 707, a connecting block 7015 is fixed to the top of the slide plate 7012, and the connecting block 7015 is fixedly connected to the limiting clamp rod 6. It should be noted that the middle of the slide plate 7012 is hollowed out, the tooth plate is arranged on the side wall of the slide plate 7012, and the gear 7010 is placed in the middle of the slide plate 7012 for rotational movement.

[0033] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, a rocker 7013 is fixed on the top of the rotating shaft 709, and a screw 7014 is connected to the internal thread of the rocker 7013. A socket for plugging with the screw 7014 is provided on the surface of the connecting plate 708. It should be noted that after adjustment, the screw 7014 needs to be rotated to embed it into the socket on the surface of the connecting plate 708 to limit the rocker 7013, so as to avoid the limit clamp 6 shaking during use, which causes the insulation material to be scattered when rolled up.

[0034] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a mounting plate 9 is fixed to the end side of the bracket 2, a support block 901 is fixed to the end of the mounting plate 9, a third motor 902 is provided at the end of the support block 901, a screw rod 903 is fixed to the output end of the third motor 902, it should be noted that the screw rod 903 is a bidirectional screw rod 903, and its adoption method is the prior art in this field, so it is not elaborated in detail, the external threaded sleeve of the screw rod 903 is provided with a sliding block 904, and the sliding block 904 is fixedly connected to the cutting knife 8, it should be noted that two support blocks 901 are provided, and a guide rod is provided between the two support blocks 901 for guiding the sliding of the sliding block 904, and the guide rod is used to guide and limit the guide rod, but since the guide rod is the prior art in this field, it is not described in detail.

[0035] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a limiting column is provided on the side wall of the bracket 2, and the limiting column is rotatably connected to the coiling roller 4. The limiting column can support the coiling roller 4 so that it can rotate and reel stably.

[0036] It should be noted that the specific models and specifications of the first motor 3, the second motor 703, and the third motor 902 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.

[0037] The use method and advantages of the utility model: When the thermal insulation material coil device is working, the working process is as follows:

[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, one end of the insulation material body 5 is inserted into the notch of the coiling roller 4, and then the limiting clamping rod 6 is adjusted according to its width, and the second motor 703 is started to drive the rotating rod 704 to drive the rotating plate 705 to rotate. When the rotating plate 705 rotates, the connecting rod 706 immediately drives the slider 707 to slide along the fixed rod 701, so that the slider 707 drives the limiting clamping rod 6 to adjust according to the width of the insulation material body 5, and then manually rotates the rocker 7013 to drive the rotating shaft 709 to rotate in the connecting plate 708. When the rotating shaft 709 rotates, the gear 7010 immediately rotates and meshes with the toothed plate on the inner side of the slide plate 7012, so that the slide plate 7012 is forced to slide horizontally in the slider 707 and drives the limiting clamping rod 6 installed through the connecting block 7015 to move, so that it fits the coiling roller 4 to limit it, so that the coiling roller 4 can adjust the limit according to the width of the insulation material body 5 when winding the insulation material, so that it is stable and not easy to scatter during winding, thereby improving the quality of the coiled material;

[0039] After adjusting to a suitable position, start the first motor 3 to drive the coil roller 4 to rotate and then roll up the thermal insulation material. After rolling to a certain thickness, it is necessary to cut the thermal insulation material that has not been rolled up before rolling it up. At this time, start the third motor 902 to drive the screw rod 903 to rotate in the support block 901. When the screw rod 903 rotates, the sliding block 904 slides back and forth along the guide rod. At the same time, the cutting knife 8 at the bottom of the sliding block 904 cuts along the thermal insulation material body 5, so that the cutting is uniform to facilitate the subsequent winding operation and improve the use effect.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A heat-insulating material coil device, comprising a base (1), characterized in that: A bracket (2) is fixed on the top of the base (1), a first motor (3) is fixed on the end of the bracket (2), a coiled material roller (4) is fixed on the output end of the first motor (3), a heat-insulating material body (5) is wound around the outside of the coiled material roller (4), a limit clamping rod (6) is clamped on the end of the coiled material roller (4), an adjustment mechanism (7) is provided on the end of the limit clamping rod (6) for adjusting the horizontal movement of the limit clamping rod (6), a reciprocatingly slidable cutting knife (8) is provided above the coiled material roller (4), and the cutting knife (8) and the heat-insulating material body (5) are located on the same vertical plane.

2. A thermal insulation material coil device according to claim 1, characterized in that: The adjustment mechanism (7) comprises a fixed rod (701) fixed in the middle of the bracket (2); the fixed rod (701) is sleeved with a mounting seat (702) on its exterior; a second motor (703) is fixed to the bottom of the mounting seat (702); a rotating rod (704) is fixed to the output end of the second motor (703); a rotating plate (705) is sleeved on the exterior of the rotating rod (704); connecting rods (706) are hinged at both ends of the rotating plate (705); a sliding block (707) is hinged at the end of the connecting rod (706); and the sliding block (707) is slidably connected to the fixed rod (701).

3. A thermal insulation material coil device according to claim 2, characterized in that: A connecting plate (708) is fixed to the top of the slider (707), a rotating shaft (709) is embedded in the middle of the connecting plate (708), a gear (7010) is fixed to the bottom of the rotating shaft (709), a rack (7011) is meshed at the end of the gear (7010), a slide plate (7012) is fixed to the end of the rack (7011), the slide plate (7012) is slidably connected to the slider (707), a connecting block (7015) is fixed to the top of the slide plate (7012), and the connecting block (7015) is fixedly connected to the limit clamp rod (6).

4. A thermal insulation material coil device according to claim 3, characterized in that: A rocker (7013) is fixed to the top of the rotating shaft (709), the inner thread of the rocker (7013) is connected to a screw rod (7014), and a socket for plugging into the screw rod (7014) is formed on the surface of the connecting plate (708).

5. The thermal insulation material coil device according to claim 1, characterized in that: A mounting plate (9) is fixed to the end side of the bracket (2); a support block (901) is fixed to the end of the mounting plate (9); a third motor (902) is provided at the end of the support block (901); a lead screw (903) is fixed to the output end of the third motor (902); a sliding block (904) is fixed to the external thread sleeve of the lead screw (903); and the sliding block (904) is fixedly connected to the cutting knife (8).

6. The thermal insulation material coil device according to claim 1, characterized in that: A side wall of the bracket (2) is provided with a limiting column, and the limiting column is rotatably connected to the coiling roller (4).