Hoisting clamp for cylinder sleeve

By designing a lifting fixture for cylinder liner, the height adjustment and clamping plate distance adjustment are achieved using components such as support plates, motors and robotic arms, the clamping effect problem caused by limited height of traditional clamps is solved, and the practicality and stability of the clamps are improved.

CN222540345UActive Publication Date: 2025-02-28SICHUAN Y&J IND CO LTD
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Patent Information

Application Number
CN202421412747.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-02-28
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

Traditional lifting fixtures are driven by robotic arms and have limited height. When the raw materials are too low or too high, the clamping effect is affected and its practicality is less.

Method used

A lifting fixture for cylinder liner is designed. The height of the fixture is adjusted by the coordination of the support plate, connecting plate, motor, winding roller, hanging rope, vertical rod, moving plate and robotic arm, and the adjustment and clamping effect of the distance between the clamping plates is improved by the coordination of the mechanical arm, cross beam, motor, screw, sliding block and vacuum suction cup.

Benefits of technology

It effectively solves the clamping effect problem caused by the height limitation of traditional clamps, improves the practicality of the clamp and the stable clamping ability of the cylinder liner.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of hoisting equipment, and discloses a hoisting clamp for a cylinder liner, which comprises a base, the upper surface of the base is fixedly connected with a support plate, the outer wall of the support plate is fixedly connected with a connecting plate, the upper surface of the connecting plate is fixedly connected with a motor I, the driving end of the motor I is fixedly connected with a wind-up roller, and the wind-up roller is fixedly connected with a motor II. The outer wall of the winding roller is rotationally connected to the supporting plate, a handle is fixedly connected to the outer wall of the winding roller, a lifting rope is fixedly connected to the outer wall of the winding roller, a moving plate is fixedly connected to the bottom end of the lifting rope, the inner wall of the moving plate is slidably connected to the outer wall of the vertical rod, and the vertical rod is fixedly connected to the upper surface of the base. According to the adjustable clamp, through cooperation of the supporting plate, the connecting plate, the first motor, the winding roller, the lifting rope, the vertical rod, the movable plate, the mounting plate and the handle, the effect of adjusting the height of the clamp is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of hoisting equipment, in particular to a hoisting fixture for a cylinder sleeve. Background Art

[0002] Continuous drill pipe technology has great advantages in oil production operations. It has become one of the leading technologies for increasing oil field production and improving the ultimate recovery rate of difficult-to-use reserves. As a mainstream pneumatic control crawler, the main control component cylinder is composed of a cylinder barrel, an end cover, a piston, a piston rod and a seal. When the cylinder is working, the piston is lubricated by the oil mist in the compressed air. Usually, there is water in the compressed air. Water will corrode the cylinder barrel and decompose the oil mist, which is not conducive to lubrication and affects the service life of the cylinder. The cylinder liner, as the core component of the internal combustion engine, plays a vital role in the operation of the internal combustion engine. Due to the requirements of the working environment of the internal combustion engine, the inner surface of the cylinder liner has strict requirements in terms of dimensional accuracy, shape accuracy, roughness, etc. The specifications of the cylinder liner are different, and the weight of the blank is also different. The blank of some models of cylinder liner weighs more than ten kilograms. The cylinder liner needs to be moved to the lathe before the turning process.

[0003] The cylinder liner blank is a cylindrical part, and its outer circle is not conducive to vertical clamping of the cylinder liner. The traditional clamping structure clamps the raw material through an arc-shaped clamp, but the traditional clamp is driven by a robotic arm and has a certain height limitation. When the raw material is too low or too high, the clamping effect is affected and the practicality of the clamp is low. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a lifting clamp for cylinder liners, aiming to improve the problem that traditional clamps are driven by mechanical arms and have certain height restrictions. When the raw material is too low or too high, the clamping effect is affected, resulting in low practicality of the clamp.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a lifting fixture for a cylinder sleeve, comprising a base, the upper surface of the base is fixedly connected to a support plate, the outer wall of the support plate is fixedly connected to a connecting plate, the upper surface of the connecting plate is fixedly connected to a motor 1, the driving end of the motor 1 is fixedly connected to a winding roller, the outer wall of the winding roller is rotatably connected to the support plate, the outer wall of the winding roller is fixedly connected to a handle, the outer wall of the winding roller is fixedly connected to a lifting rope, the bottom end of the lifting rope is fixedly connected to a movable plate, the inner wall of the movable plate is slidably connected to the outer wall of the vertical pole, the upper surface of the base is fixedly connected to the vertical pole, and the upper surface of the vertical pole is provided with an auxiliary component.

[0006] As a further description of the above technical solution:

[0007] The auxiliary component comprises a fixed block, the interior of the fixed block is rotatably connected with a pulley, and the lower surface of the fixed block is fixedly connected to the upper surface of the vertical pole.

[0008] As a further description of the above technical solution:

[0009] The upper surface of the movable plate is fixedly connected with a mounting plate, the upper surface of the mounting plate is rotatably connected with a mechanical arm, and the driving end of the mechanical arm is fixedly connected with a crossbeam.

[0010] As a further description of the above technical solution:

[0011] The outer wall of the crossbeam is fixedly connected with the second motor, the driving end of the second motor is fixedly connected with a screw rod, and the outer wall of the screw rod is threadedly connected with two sliding blocks that are symmetrical on the left and right.

[0012] As a further description of the above technical solution:

[0013] The interior of the sliding block is slidably connected with a guide rod, and the outer wall of the guide rod is fixedly connected to the interior of the crossbeam.

[0014] As a further description of the above technical solution:

[0015] The outer wall of the sliding block is fixedly connected to a left-right symmetrical cylinder body, the driving ends of the cylinder bodies are fixedly connected to a clamping plate, the outer wall of the clamping plate is fixedly connected to a micro air pump, the input end of the micro air pump is fixedly connected to an exhaust pipe, the outer wall of the exhaust pipe is fixedly connected to a vacuum suction cup, and the outer wall of the vacuum suction cup is fixedly connected to the inside of the clamping plate.

[0016] As a further description of the above technical solution:

[0017] The outer wall of the base is fixedly connected with a fixing plate, the interior of the fixing plate is rotatably connected with a supporting rod, and the interior of the supporting rod is threadedly connected with a screw rod.

[0018] As a further description of the above technical solution:

[0019] The top end of the screw rod is fixedly connected with a handle, and the bottom end of the screw rod is fixedly connected with a supporting foot.

[0020] As a further description of the above technical solution:

[0021] The winding roller is provided with a safety protection cover, and the lifting rope passes through the rope guide hole on the safety protection cover.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, firstly, the height of the clamp is adjusted through the cooperation among the support plate, the connecting plate, the motor, the winding roller, the hanging rope, the vertical pole, the movable plate, the mounting plate and the handle, thereby solving the problem that the traditional clamp is driven by a mechanical arm and has a certain height limitation. When the raw material is too low or too high, the clamping effect is affected, and the practicality of the clamp is low.

[0024] 2. In the utility model, the distance between the clamping plates is adjusted through the cooperation between the mechanical arm, the crossbeam, the second motor, the screw, the guide rod, the sliding block, the cylinder, the clamping plate, the micro air pump, the exhaust pipe and the vacuum suction cup, and the practicality of the device is improved by improving the clamping effect of the clamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a front view of a hoisting fixture for a cylinder liner proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of a support plate portion of a hoisting fixture for a cylinder liner proposed by the utility model;

[0027] Figure 3 This is a schematic structural diagram of a vertical rod portion of a hoisting fixture for a cylinder liner proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the structure of the crossbeam portion of a hoisting fixture for a cylinder liner proposed by the utility model;

[0029] Figure 5 The utility model is a schematic diagram of the structure of a clamping plate portion of a hoisting fixture for a cylinder liner.

[0030] Legend:

[0031] 1. Base; 2. Support plate; 3. Connecting plate; 4. Motor 1; 5. Winding roller; 6. Lifting rope; 7. Vertical pole; 8. Fixed block; 9. Pulley; 10. Moving plate; 11. Mounting plate; 12. Handle; 13. Robotic arm; 14. Crossbeam; 15. Motor 2; 16. Screw; 17. Guide rod; 18. Sliding block; 19. Cylinder body; 20. Clamping plate; 21. Micro air pump; 22. Exhaust pipe; 23. Vacuum suction cup; 24. Fixed plate; 25. Support rod; 26. Screw; 27. Grip; 28. Support foot. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1-Figure 3 The utility model provides an embodiment: a hoisting fixture for a cylinder sleeve, comprising a base 1, a support plate 2 is fixedly connected to the upper surface of the base 1, a connecting plate 3 is fixedly connected to the outer wall of the support plate 2, a motor 4 is fixedly connected to the upper surface of the connecting plate 3, a winding roller 5 is fixedly connected to the driving end of the motor 4, the outer wall of the winding roller 5 is rotatably connected to the support plate 2, a handle 12 is fixedly connected to the outer wall of the winding roller 5, a lifting rope 6 is fixedly connected to the outer wall of the winding roller 5, a movable plate 10 is fixedly connected to the bottom end of the lifting rope 6, the inner wall of the movable plate 10 is slidably connected to the outer wall of the vertical pole 7, the upper surface of the base 1 is fixedly connected to the vertical pole 7, an auxiliary component is arranged on the upper surface of the vertical pole 7, the auxiliary component comprises a fixed block 8, a pulley 9 is rotatably connected to the inside of the fixed block 8, and the lower surface of the fixed block 8 is fixedly connected to the upper surface of the vertical pole 7;

[0034] Specifically, start the motor 4 connected to the support plate 2 to drive the winding roller 5 to rotate. The rotation of the winding roller 5 will drive the lifting rope 6 to be wound. During the winding process, the lifting rope 6 will slide on the outer wall of the pulley 9, which can effectively reduce the wear of the lifting rope 6. It is worth mentioning that when the motor fails, we can also manually turn the handle 12 to drive the winding roller 5 to rotate. At this time, the lifting rope 6 will carry the movable plate 10 to slide on the outer wall of the vertical pole 7, realizing the movement of the movable plate 10, thereby driving the mounting plate 11 and the mechanical arm 13 to adjust the height after completing the above preparations.

[0035] Reference Figure 3-Figure 5The upper surface of the movable plate 10 is fixedly connected with a mounting plate 11, and the upper surface of the mounting plate 11 is rotatably connected with a mechanical arm 13. The driving end of the mechanical arm 13 is fixedly connected with a cross beam 14, and the outer wall of the cross beam 14 is fixedly connected with a motor 2 15, and the driving end of the motor 2 15 is fixedly connected with a screw rod 16. The outer wall of the screw rod 16 is threadedly connected with two left-right symmetrical sliding blocks 18, and the inner part of the sliding block 18 is slidably connected with a guide rod 17, and the outer wall of the guide rod 17 is fixedly connected to the inside of the cross beam 14. The outer wall of the sliding block 18 is fixedly connected with a left-right symmetrical cylinder body 19, and the driving ends of the cylinder bodies 19 are fixedly connected with a clamping plate 20, and the outer wall of the clamping plate 20 is fixedly connected with a micro air pump 21, and the input end of the micro air pump 21 is fixedly connected with an exhaust pipe 22, and the outer wall of the exhaust pipe 22 is fixedly connected with a vacuum suction cup 23, and the outer wall of the vacuum suction cup 23 is fixedly connected to the inside of the clamping plate 20;

[0036] Specifically, the robot arm 13 is started to drive the crossbeam 14 to move above the raw material. Then, the motor 2 15 is started to drive the screw 16 to rotate. The rotation of the screw 16 will cause the two sliding blocks 18 to slide on the outer wall of the guide rod 17, thereby adjusting the distance between the two sets of clamping plates 20. Subsequently, the cylinder body 19 connected to the sliding block 18 is started. The cylinder will drive the clamping plate 20 to move inward to clamp the raw material. At the same time, the micro air pump 21 is started to extract the air inside the vacuum suction cup 23 through the exhaust pipe 22, and the raw material is adsorbed by the vacuum suction cup 23 to improve the stability of the raw material clamping.

[0037] Reference Figure 1 The outer wall of the base 1 is fixedly connected with a fixing plate 24, the interior of the fixing plate 24 is rotatably connected with a support rod 25, the interior of the support rod 25 is threadedly connected with a screw 26, the top end of the screw 26 is fixedly connected with a handle 27, and the bottom end of the screw 26 is fixedly connected with a support foot 28;

[0038] Specifically, when we need to start the device, first, by pushing the fixed seat, with the help of the rolling function of the universal wheel, the device is moved to the appropriate position, and then, the support rod 25 is pulled to drive the screw 26 to move. At this time, the handle 27 is turned to rotate the screw 26. This rotation will generate a force inside the support rod 25, so that the support foot 28 is in contact with the ground, thereby achieving the purpose of stabilizing the base 1 and the entire device.

[0039] like Figure 1 As shown, a safety shield is provided on the winding roller 5, and the lifting rope 6 passes through the guide rope hole on the safety shield. The safety shield is provided on the winding roller 5 to play a role of safety protection and improve the safety of the lifting fixture operation.

[0040] Working principle: when the device needs to be used, first push the fixed seat to move the device to the appropriate place through the rolling action of the universal wheel, then pull the support rod 25 to move the screw 26, turn the handle 27 to rotate the screw 26, the rotation of the screw 26 rotates inside the support rod 25 and the support foot 28 contacts the ground, fix the base 1 and the entire device, then start the motor 4 connected to the support plate 2 to rotate the winding roller 5, the rotation of the winding roller 5 causes the sling 6 to be wound, and the sling 6 slides on the outer wall of the pulley 9 when winding, reducing the wear of the sling 6, and when the motor fails, it can also be wound by turning the handle 12 The roller 5 rotates, and the hanging rope 6 drives the movable plate 10 to slide on the outer wall of the vertical pole 7. The movement of the movable plate 10 drives the mounting plate 11 and the mechanical arm 13 to adjust the height. Then the mechanical arm 13 is started to drive the cross beam 14 to move above the raw material. The motor 2 15 is started to drive the screw rod 16 to rotate. The screw rod 16 drives two sliding blocks 18 to slide on the outer wall of the guide rod 17 to adjust the distance between the two groups of clamping plates 20. Then the cylinder body 19 connected to the sliding block 18 is started. The cylinder drives the clamping plate 20 to move inward to clamp the raw material. At the same time, the micro air pump 21 is started to extract the air inside the vacuum suction cup 23 through the exhaust pipe 22 to improve the stability of the raw material clamping.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A hoisting fixture for a cylinder liner, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a support plate (2), the outer wall of the support plate (2) is fixedly connected to a connecting plate (3), the upper surface of the connecting plate (3) is fixedly connected to a motor (4), the driving end of the motor (4) is fixedly connected to a winding roller (5), the outer wall of the winding roller (5) is rotatably connected to the support plate (2), the outer wall of the winding roller (5) is fixedly connected to a handle (12), the outer wall of the winding roller (5) is fixedly connected to a suspension rope (6), the bottom end of the suspension rope (6) is fixedly connected to a movable plate (10), the inner wall of the movable plate (10) is slidably connected to the outer wall of the vertical pole (7), the upper surface of the base (1) is fixedly connected to the vertical pole (7), and the upper surface of the vertical pole (7) is provided with an auxiliary component.

2. A hoisting fixture for a cylinder liner according to claim 1, characterized in that: The auxiliary component comprises a fixed block (8), the interior of the fixed block (8) is rotatably connected to a pulley (9), and the lower surface of the fixed block (8) is fixedly connected to the upper surface of the vertical pole (7).

3. A hoisting fixture for a cylinder liner according to claim 1, characterized in that: The upper surface of the movable plate (10) is fixedly connected to a mounting plate (11), the upper surface of the mounting plate (11) is rotatably connected to a mechanical arm (13), and the driving end of the mechanical arm (13) is fixedly connected to a crossbeam (14).

4. A hoisting fixture for a cylinder liner according to claim 3, characterized in that: The outer wall of the crossbeam (14) is fixedly connected to a second motor (15), the driving end of the second motor (15) is fixedly connected to a screw rod (16), and the outer wall of the screw rod (16) is threadedly connected to two left-right symmetrical sliding blocks (18).

5. A hoisting fixture for a cylinder liner according to claim 4, characterized in that: The interior of the sliding block (18) is slidably connected to a guide rod (17), and the outer wall of the guide rod (17) is fixedly connected to the interior of the crossbeam (14).

6. A hoisting fixture for a cylinder liner according to claim 4, characterized in that: The outer wall of the sliding block (18) is fixedly connected to a left-right symmetrical cylinder body (19), the driving ends of the cylinder body (19) are fixedly connected to a clamping plate (20), the outer wall of the clamping plate (20) is fixedly connected to a micro air pump (21), the input end of the micro air pump (21) is fixedly connected to an exhaust pipe (22), the outer wall of the exhaust pipe (22) is fixedly connected to a vacuum suction cup (23), and the outer wall of the vacuum suction cup (23) is fixedly connected to the inside of the clamping plate (20).

7. The hoisting fixture for cylinder liner according to claim 1, characterized in that: A fixing plate (24) is fixedly connected to the outer wall of the base (1), a support rod (25) is rotatably connected to the interior of the fixing plate (24), and a screw rod (26) is threadedly connected to the interior of the support rod (25).

8. A hoisting fixture for a cylinder liner according to claim 7, characterized in that: The top end of the screw rod (26) is fixedly connected to a handle (27), and the bottom end of the screw rod (26) is fixedly connected to a support foot (28).

9. A hoisting fixture for a cylinder liner according to any one of claims 1 to 8, characterized in that: The winding roller (5) is provided with a safety protection cover, and the suspension rope (6) passes through the rope guide hole on the safety protection cover.

Citation Information

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