Efficient sectional warping device for woven fabric production

By introducing a fabric flattening device and a water tank into the stripping and warping device, and fixing the fabric stitches by using steam ironing technology, the wrinkles or uneven problems caused by braiding are solved, and the durability and production efficiency of the fabric are improved.

CN222540962UActive Publication Date: 2025-02-28SHAOXING ZHI SHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202420416161.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-28
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

Existing stripping warping machines cannot effectively deal with wrinkles or uneven fabrics caused by braiding, resulting in the fabric stitches that may be displaced or loose in subsequent processing processes, affecting production efficiency and quality.

Method used

An efficient stripping and warping device for the production of woven fabrics is designed, including a fabric leveling device and a water tank. By steaming and ironing the fabrics, the stitches are fixed to prevent displacement or looseness, and to eliminate wrinkles or unevenness caused by braiding.

Benefits of technology

The device improves the firmness and smoothness of the fabric traces by ironing, ensuring the surface quality of the fabric, enhancing the durability of the fabric, improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile machinery, and discloses an efficient sectional warping device for woven fabric production, which comprises a righting machine frame, a plurality of yarn guide rollers, a lease device, a support block and a warping drum, and one end of the inner wall of each of two sides of the righting machine frame is rotatably connected with the plurality of yarn guide rollers. The inner walls of the two sides of the righting machine frame are fixedly connected with lease devices, the two ends of the side, away from the yarn guide roller, of the righting machine frame are fixedly connected with two supporting blocks, a warping roller is rotationally connected between the two supporting blocks, the cloth flattening device is located on the inner walls of the two sides of the righting machine frame, and the water tank is located in an inner cavity of the righting machine frame. According to the utility model, the cloth is ironed, so that stitches on the cloth can be fixed more firmly, displacement or loosening in subsequent procedures is prevented, wrinkles or unevenness caused by weaving are eliminated, the surface quality of the cloth is ensured, and the durability of the cloth is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machinery, in particular to a high-efficiency slitting warping device for woven fabric production. Background Art

[0002] Slitting warping machine is a kind of mechanical equipment, which is mainly used to process and finish raw materials to the specified size and shape. Slitting warping machine has the advantages of high efficiency, precision and wide applicability. It is not only suitable for cotton yarn, but also for yarn or silk thread of various other materials, such as silk, linen, etc. In the textile industry, slitting warping machine is mainly used in the production process of fabrics, silk, cotton and linen and other materials, which can help manufacturers improve production efficiency, reduce costs and improve product quality. In addition, slitting warping machine can also be used to repair and reprocess fabrics, as well as to make home decoration materials.

[0003] Since the wrinkles or unevenness of the fabric caused by weaving will affect the surface quality of the fabric after being processed by the slitting warping machine, the existing slitting warping machine cannot handle this problem, which may cause the stitches on the fabric to shift or loosen in subsequent processing steps, affecting production efficiency and quality. For this reason, we proposed an efficient slitting warping device for woven fabric production. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a high-efficiency slitting warping device for woven fabric production, which solves the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient slitting warping device for woven fabric production, comprising a warping machine frame, a yarn guide roller, a twisting device, a support block and a warping drum, wherein a plurality of yarn guide rollers are rotatably connected to one end of the inner wall on both sides of the warping machine frame, a twisting device is fixedly connected to the inner wall on both sides of the warping machine frame, two support blocks are fixedly connected to both ends of the side of the warping machine frame away from the yarn guide roller, a warping drum is rotatably connected between the two support blocks, and further comprising:

[0008] The fabric smoothing device is located on the inner walls of both sides of the warping machine frame and is used to steam and iron the fabric;

[0009] The water tank is located in the inner cavity of the warping machine frame and is used to store and provide water resources for the cloth leveling device.

[0010] Preferably, a drive box is provided on one side of the warping machine frame, a drive motor is fixedly connected to the inner cavity of the drive box, a rotating gear is fixedly connected to the rotating shaft of the drive motor, one end of the warping drum extends to the outside of the support block and is fixedly connected to a second rotating gear, and the two rotating gears are connected by a transmission belt.

[0011] Preferably, the fabric smoothing device includes a metal working plate, a micro water pump, a metal water pipe and a heating element. The inner walls on both sides of the warping machine frame are fixedly connected with a metal working plate corresponding to the twisting device and the warping roller. The upper surface of the metal working plate is fixedly connected with a micro water pump. The inner cavity of the metal working plate is hollow, and a heating element is fixedly connected to the inner wall of the bottom side. The upper surface of the heating element is fixedly connected with a metal water pipe.

[0012] Preferably, a plurality of equally spaced steam nozzles are provided at both ends of the lower surface of the metal working plate, the metal water pipe is connected to the plurality of steam nozzles, and the micro water pump is connected to one end of the metal water pipe.

[0013] Preferably, the cloth smoothing device further comprises a heating wire, the inner cavity of the heating element is fixedly connected with the heating wire, and the outer side of the heating wire is coated with a heat insulating material to prevent the heating element from being overheated.

[0014] Preferably, the inner cavity at one end of the warp machine frame is hollow and is a water tank, and a water inlet is fixedly connected to the upper surface of the warp machine frame just above the water tank, and the water tank is connected to the end of the micro water pump away from the metal working plate through a water pipe.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a high-efficiency slitting warping device for woven fabric production, which has the following

[0017] Beneficial effects:

[0018] 1. This kind of high-efficiency slitting and warping device for woven fabric production can iron the fabric through a fabric smoothing device during the slitting and warping process of the woven fabric, so that the stitches on the fabric can be fixed more firmly, preventing displacement or loosening in subsequent processes, and making the stitches on the fabric smoother, eliminating wrinkles or unevenness caused by weaving, ensuring the surface quality of the fabric, and improving the durability of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the rear side structure of the utility model;

[0021] Figure 3 This is a schematic cross-sectional view of the material leveling device of the utility model;

[0022] Figure 4 It is a schematic diagram of the bottom surface of the metal working plate of the utility model.

[0023] In the figure: 1. Warping machine frame; 2. Yarn guide roller; 3. Twisting device; 4. Cloth flattening device; 5. Support block; 6. Warping roller; 7. Rotating gear; 8. Driving box; 9. Driving motor; 10. Water tank; 11. Metal working plate; 12. Micro water pump; 13. Metal water pipe; 14. Heating element; 15. Steam nozzle; 16. Heating wire. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 A highly efficient slitting warping device for woven fabric production comprises a warping machine frame 1, a yarn guide roller 2, a splitting device 3, a support block 5 and a warping drum 6, wherein a plurality of yarn guide rollers 2 are rotatably connected to one end of the inner wall of both sides of the warping machine frame 1, the splitting device 3 is fixedly connected to the inner wall of both sides of the warping machine frame 1, two support blocks 5 are fixedly connected to both ends of the side of the warping machine frame 1 away from the yarn guide roller 2, and a warping drum 6 is rotatably connected between the two support blocks 5, and further comprises:

[0026] The cloth leveling device 4 is located on the inner walls of both sides of the warping machine frame 1 and is used for steaming and ironing the cloth;

[0027] The water tank 10 is located in the inner cavity of the warping machine frame 1 and is used to store and provide water resources for the cloth leveling device 4 .

[0028] Furthermore, a drive box 8 is provided on one side of the warping machine frame 1, a drive motor 9 is fixedly connected to the inner cavity of the drive box 8, a rotating gear 7 is fixedly connected to the rotating shaft of the drive motor 9, one end of the warping drum 6 extends to the outer side of the support block 5 and is fixedly connected to a second rotating gear 7, and the two rotating gears 7 are connected by a transmission belt.

[0029] Furthermore, the fabric smoothing device 4 includes a metal working plate 11, a micro water pump 12, a metal water pipe 13 and a heating element 14. The metal working plate 11 is fixedly connected between the inner walls of both sides of the warping machine frame 1 corresponding to the twisting device 3 and the warping roller 6. The micro water pump 12 is fixedly connected to the upper surface of the metal working plate 11. The inner cavity of the metal working plate 11 is hollow, and the heating element 14 is fixedly connected to the inner wall of the bottom side. The metal water pipe 13 is fixedly connected to the upper surface of the heating element 14.

[0030] Furthermore, a plurality of equally spaced steam nozzles 15 are provided at both ends of the lower surface of the metal working plate 11 , the metal water pipe 13 is connected to the plurality of steam nozzles 15 , and the micro water pump 12 is connected to one end of the metal water pipe 13 .

[0031] Furthermore, the cloth smoothing device 4 also includes a heating wire 16, and the heating wire 16 is fixedly connected to the inner cavity of the heating element 14, and the outer side of the heating wire 16 is coated with a heat insulating material to prevent the heating element 14 from being overheated.

[0032] Furthermore, the inner cavity at one end of the sewing machine frame 1 is hollow and is a water tank 10. The upper surface of the sewing machine frame 1 is fixedly connected with a water inlet corresponding to the top of the water tank 10. The water tank 10 is connected to the end of the micro water pump 12 away from the metal working plate 11 through a water pipe.

[0033] Working principle: First, the woven fabric is wound through multiple yarn guide rollers 2, and then a part of the total number of warp yarns of the woven fabric is formed into a strip as needed, and then it is passed through the twisting device 3 and wound on the warping drum 6. When a strip is wound to a specified length, it is cut and inserted into the twisted wire, and then another strip is wound parallel to the previous strip, and strips are wound one by one in this way until the specified number of strips is wound; then the driving motor 9 in the driving box 8 is turned on, and the two rotating gears 7 are driven to rotate by the driving motor 9, and the rotating gear 7 drives the warping drum 6 to rotate, and the woven fabric is started to be wound in strips; before winding, the water is turned on. The box 10 is provided, and the electric heating wire 16 in the heating element 14 is energized. The electric heating wire 16 generates heat and conducts heat, so that the heating element 14 generates heat. The heating element 14 generates heat and conducts heat to the bottom plate of the metal working plate 11 and the metal water pipe 13 respectively. The heat is conducted to the metal water pipe 13 to heat the water flow pumped by the micro water pump 12. The formed hot steam is discharged through the steam nozzle 15 under pressure and sprayed onto the bundled woven fabric. At the same time, the bottom of the metal working plate 11 briefly heats the woven fabric, so that the stitches on the fabric can be fixed more firmly, and the stitches on the fabric can be made smoother, thereby improving the quality of the fabric.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly efficient slitting warping device for woven fabric production, comprising a warping machine frame (1), a yarn guide roller (2), a twisting device (3), a support block (5) and a warping drum (6), wherein a plurality of yarn guide rollers (2) are rotatably connected to one end of the inner wall on both sides of the warping machine frame (1), the twisting device (3) is fixedly connected to the inner wall on both sides of the warping machine frame (1), two support blocks (5) are fixedly connected to both ends of the side of the warping machine frame (1) away from the yarn guide roller (2), and a warping drum (6) is rotatably connected between the two support blocks (5), characterized in that: Also includes: The cloth smoothing device (4) is located on the inner walls of both sides of the warping machine frame (1) and is used for steaming and ironing the cloth; The water tank (10) is located in the inner cavity of the warping machine frame (1) and is used to store water and provide water resources for the cloth leveling device (4).

2. The high-efficiency sectional warping device for woven fabric production according to claim 1, characterized in that: A drive box (8) is provided on one side of the warping machine frame (1), a drive motor (9) is fixedly connected to the inner cavity of the drive box (8), a rotating gear (7) is fixedly connected to the rotating shaft of the drive motor (9), one end of the warping drum (6) extends to the outer side of the support block (5) and is fixedly connected to a second rotating gear (7), and the two rotating gears (7) are connected by a transmission belt.

3. The high-efficiency sectional warping device for woven fabric production according to claim 1, characterized in that: The cloth leveling device (4) comprises a metal working plate (11), a micro water pump (12), a metal water pipe (13) and a heating element (14); the metal working plates (11) are fixedly connected between the inner walls of both sides of the warping machine frame (1) corresponding to the twisting device (3) and the warping roller (6); the micro water pump (12) is fixedly connected to the upper surface of the metal working plate (11); the inner cavity of the metal working plate (11) is hollow, and the heating element (14) is fixedly connected to the inner wall of the bottom side; and the metal water pipe (13) is fixedly connected to the upper surface of the heating element (14).

4. The high-efficiency sectional warping device for woven fabric production according to claim 3, characterized in that: A plurality of equally spaced steam nozzles (15) are provided at both ends of the lower surface of the metal working plate (11); the metal water pipe (13) is connected to the plurality of steam nozzles (15); and the micro water pump (12) is connected to one end of the metal water pipe (13).

5. The high-efficiency sectional warping device for woven fabric production according to claim 3, characterized in that: The cloth smoothing device (4) further comprises a heating wire (16), the heating wire (16) being fixedly connected to the inner cavity of the heating element (14), and the outer side of the heating wire (16) being coated with a heat insulating material to prevent the heating element (14) from being overheated.

6. The high-efficiency sectional warping device for woven fabric production according to claim 4, characterized in that: The inner cavity at one end of the warp machine frame (1) is hollow and is a water tank (10). A water inlet is fixedly connected to the upper surface of the warp machine frame (1) corresponding to the upper part of the water tank (10). The water tank (10) is connected to an end of a micro water pump (12) away from the metal working plate (11) through a water pipe.