Fiber separation device for dust-free paper production
By designing cleaning components that can move up and down and circumferentially rotatable filter plates, the existing fiber separation devices are solved inefficient when cleaning and removing impurities, and more efficient cleaning and impurity treatment are achieved.
Patent Information
- Application Number
- CN202420244739.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The existing fiber separation device produced by dust-free paper is less efficient when cleaning the inner wall of the separation box and removing impurities, and requires time-consuming and labor-intensive operation.
A fiber separation device is designed including a cleaning assembly that can be moved back and forth and downward and a circumferentially rotatable filter plate. The cleaning assembly uses a lifting plate and a cleaning brush to achieve comprehensive cleaning of the inner wall of the separation box, and the filter plate automatically removes impurities under the action of gravity.
It improves the cleaning efficiency of the inner wall of the separation box, simplifies the process of taking out impurities, saves manpower, and has a more thorough cleaning effect, improving the purity of pulp separation.
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Abstract
Description
Technical Field
[0001] The utility model specifically relates to a fiber separation device for dust-free paper production, belonging to the technical field of fiber separation. Background Art
[0002] Dust-free paper is a kind of dry-laid nonwoven fabric with unique physical properties, such as high elasticity, softness, excellent hand feel and drape, extremely high water absorption and good water retention. It is widely used in sanitary care products, special medical products, industrial wiping products and other fields. During the production process of dust-free paper, due to the presence of impurities in the pulp, in order to improve the purity of the pulp fiber, a fiber separation device for dust-free paper production is required to extract high-purity pulp fibers, thereby improving the quality of dust-free paper.
[0003] As disclosed in the publication number: CN217678313U, a fiber separation device for dust-free paper production includes a box body, a first servo motor is arranged on the top of the box body, a first rotating rod is fixedly connected to the bottom of the first servo motor, a stirring cutting blade is fixedly connected to the outer surface of the first rotating rod, a discharge pipe is arranged at the bottom of the box body, a filter device is arranged at the bottom of the discharge pipe, a filter plate is arranged on one side of the filter device, and a transmission device is arranged on one side of the box body. In the utility model, the rotation of the second servo motor drives the spiral blade to rotate to draw up the pulp at the bottom of the box body and then discharge it into the box body through the discharge port, so as to complete the circulation stirring of the raw materials and increase the stirring efficiency. While the spiral blade extracts the raw materials, the crushed stone and scrap iron in the device can be sucked into the top of the closed cover, and the pulp flows into the box body 1 for secondary stirring, and the crushed stone and scrap iron remain in the closed cover due to its own weight.
[0004] When a common fiber separation device for dust-free paper production is used, although the impurities in the device can be sucked into the top of the closing cover by the spiral blade, the pulp flows into the box for secondary mixing, and the crushed stone and scrap iron remain in the closing cover due to their own weight, thereby improving the mixing efficiency, the cleaning effect on the inner wall of the separation box is poor. Usually, the staff cleans it manually or with a nozzle, which is time-consuming and labor-intensive, and the cleaning efficiency is low. In addition, it is difficult to remove the separated impurities, which is usually done manually and is inconvenient. Utility Model Content
[0005] The utility model aims to solve the deficiencies of the prior art and provide a fiber separation device for dust-free paper production, so as to improve the cleaning effect of the inner wall of the separation box and facilitate the removal of separated impurities.
[0006] The utility model achieves the above-mentioned purpose through the following technical scheme: a fiber separation device for dust-free paper production, comprising a separation box, a motor is fixedly installed on the upper end of the separation box, a rotating shaft with spiral blades is rotatably installed inside the separation box, the output end of the motor is fixedly connected to the rotating shaft, a cleaning component that can reciprocate up and down is installed inside the separation box, a guide plate with a polytetrafluoroethylene film at one end is fixedly installed on the inner walls on both sides of the separation box, a square frame is plugged into one side of the separation box, and one end of the square frame is clamped in the Between the guide plates, a filter plate that can rotate in a circle is installed inside the square frame, and the filter plate is used to filter the separated impurities. A handle is fixedly installed on one side of the square frame for moving the square frame out. The polytetrafluoroethylene film is used to prevent the separated impurities from adhering to the guide plate. The cleaning component is used to clean the impurities on the inner wall of the separation box. The spiral blades are used to separate impurities in the pulp. The motor is used to drive the rotating shaft to rotate. One end of the separation box is provided with a discharge hole with a hole plug inserted inside, and the upper end of the separation box is provided with a feed port.
[0007] Furthermore, in order to clean the interior of the separation box, the cleaning assembly includes a lifting plate with a cavity inside, the lifting plate is slidably installed inside the separation box, and cleaning brushes are installed in a circular array on the outside of the lifting plate. A U-shaped plate is inserted into the upper end of the separation box, and one end of the U-shaped plate is fixedly connected to the lifting plate.
[0008] Furthermore, in order to enable the lifting plate to reciprocate up and down, a cylinder that can move up and down is installed on the upper end of the separation box, and the output end of the cylinder is fixedly connected to the U-shaped plate, and the cylinder is used to drive the U-shaped plate to move up and down.
[0009] Furthermore, in order to adjust the height of the cylinder, a round tube with a square cavity inside is fixedly installed on one side of the upper end of the separation box body, a round rod is inserted at one end of the round tube, and the round rod is fixedly connected to the cylinder, a lead screw is rotatably installed at the bottom of the square cavity, and the lead screw is threadedly connected to the round rod, a worm gear is fixedly installed at one end of the lead screw, a worm is rotatably installed at one end of the square cavity, and the worm is meshed with the worm wheel, the worm wheel and the worm have a self-locking effect, and can fix the round rod.
[0010] Furthermore, in order to further clean the interior of the separation box, a water tank is fixedly installed on one side of the upper end of the separation box, and a water pump is fixedly installed on the other side of the upper end of the separation box. The water pump is connected to the water tank through a pipe, and cleaning liquid is placed inside the water tank.
[0011] Furthermore, in order to be able to spray and clean the inside of the separation box, a telescopic water pipe is fixedly installed at one end of the water pump, one end of the telescopic water pipe extends into the cavity, and a nozzle is evenly installed at the lower end of the lifting plate, and one end of the nozzle is connected to the cavity, and the nozzle is used to increase the spraying area.
[0012] Furthermore, in order to enable the filter plate to rotate, a circular groove is provided at one end of the square frame, and a rotating rod with a cross-shaped groove at one end is inserted into the circular groove. One end of the rotating rod is fixedly connected to the filter plate, and a cross-shaped rod is inserted into the cross-shaped groove. The size of one end of the cross-shaped rod matches the size of the cross-shaped groove.
[0013] Furthermore, in order to fix the filter plate, limiting grooves are provided on both sides of the circular groove, limiting blocks are clamped in the limiting grooves, and the limiting blocks are fixedly connected to the cross rod, and the size of the limiting blocks is consistent with the size of the limiting grooves.
[0014] The technical effects and advantages of the utility model: when in use, the utility model can not only reciprocate the lifting frame up and down to make the cleaning brush clean the inner wall of the separation box comprehensively and evenly, and evenly spray the cleaning liquid to further improve the cleaning effect, thereby improving the purity of pulp separation, but also can clean separation boxes of different heights by adjusting the height of the cylinder, and has strong practicality. Moreover, by rotating the filter plate, impurities will fall off under the action of gravity, saving manpower and facilitating the replacement of the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall front structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the overall rear view structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the cleaning component structure of the utility model;
[0019] Figure 5 This is a schematic diagram of the connection structure of a round tube and a round rod of the utility model;
[0020] Figure 6 This is a schematic diagram of the connection structure between the square frame and the filter plate of the utility model.
[0021] In the figure: 1. separation box; 2. motor; 3. spiral blade; 4. cleaning component; 401. lifting plate; 402. cleaning brush; 403. U-shaped plate; 404. cylinder; 405. round tube; 406. round rod; 407. lead screw; 408. worm gear; 409. worm; 410. water tank; 411. water pump; 412. telescopic water pipe; 413. nozzle; 5. guide plate; 6. square frame; 7. filter plate; 8. rotating rod; 9. cross rod; 10. limit block. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-6 As shown, a fiber separation device for dust-free paper production includes a separation box 1, a motor 2 is fixedly installed on the upper end of the separation box 1, a rotating shaft provided with spiral blades 3 is rotatably installed inside the separation box 1, the output end of the motor 2 is fixedly connected to the rotating shaft, a cleaning component 4 that can reciprocate up and down is installed inside the separation box 1, a guide plate 5 with a polytetrafluoroethylene film at one end is fixedly installed on the inner walls on both sides of the separation box 1, a square frame 6 is inserted on one side of the separation box 1, and one end of the square frame 6 is clamped between the guide plates 5, A filter plate 7 that can rotate in a circular shape is installed inside the square frame 6. When in use, first pour the pulp into the separation box 1 from the feed port, then start the motor 2 to drive the spiral blade 3 to rotate to process the pulp. Under the action of the filter plate 7, the processed pulp flows into the bottom of the separation box 1, and the impurities remain on the filter plate 7. When the inner wall of the separation box 1 needs to be cleaned, it can be cleaned through the cleaning component 4. When it is necessary to remove impurities, the square frame 6 is moved out by the handle, and then the filter plate 7 is rotated, and the impurities will automatically fall off under the action of gravity.
[0024] The cleaning assembly 4 includes a lifting plate 401 with a cavity formed inside, the lifting plate 401 is slidably mounted inside the separation box 1, a cleaning brush 402 is mounted in a circular array on the outer side of the lifting plate 401, a U-shaped plate 403 is plugged into the upper end of the separation box 1, and one end of the U-shaped plate 403 is fixedly connected to the lifting plate 401, a cylinder 404 that can move up and down is mounted on the upper end of the separation box 1, and the output end of the cylinder 404 is fixedly connected to the U-shaped plate 403, and one side of the upper end of the separation box 1 A round tube 405 with a square cavity is fixedly installed, a round rod 406 is inserted at one end of the round tube 405, and the round rod 406 is fixedly connected to the cylinder 404. A lead screw 407 is rotatably installed at the bottom of the square cavity, and the lead screw 407 is threadedly connected to the round rod 406. A worm gear 408 is fixedly installed at one end of the lead screw 407, and a worm 409 is rotatably installed at one end of the square cavity, and the worm 409 is meshed with the worm gear 408. A water tank 41 is fixedly installed on one side of the upper end of the separation box body 1. 0, a water pump 411 is fixedly installed on the other side of the upper end of the separation box body 1, and the water pump 411 is connected to the water tank 410 through a pipeline. A telescopic water pipe 412 is fixedly installed at one end of the water pump 411, and one end of the telescopic water pipe 412 extends into the cavity. A nozzle 413 is evenly installed at the lower end of the lifting plate 401, and one end of the nozzle 413 is connected to the cavity. When in use, the water pump 411 is first started to flow the cleaning liquid in the water tank 410 into the air in the lifting plate 401 through the telescopic water pipe 412. The liquid is then sprayed out through the nozzle 413, thereby first flushing the inner wall of the separation box 1, and then the cylinder 404 is started to drive the U-shaped plate 403 to move up and down, and the lifting plate 401 moves up and down accordingly, and the inner wall of the separation box 1 is evenly cleaned by the cleaning brush 402. When the height of the cylinder 404 needs to be adjusted, the worm 409 is rotated to drive the worm wheel 408 to rotate, and the screw 407 is rotated accordingly, so that the round rod 406 moves up and down in the round tube 405, thereby changing the height of the cylinder 404.
[0025] A circular groove is provided at one end of the square frame 6, and a rotating rod 8 with a cross-shaped groove at one end is inserted in the circular groove. One end of the rotating rod 8 is fixedly connected to the filter plate 7, and a cross-shaped rod 9 is inserted in the cross-shaped groove. Limiting grooves are provided on both sides of the circular groove, and limiting blocks 10 are clamped in the limiting grooves, and the limiting blocks 10 are fixedly connected to the cross-shaped rod 9. When in use, when it is necessary to clean impurities on the filter plate 7, first move the cross-shaped rod 9 outward to disengage the limiting block 10 from the limiting groove, and then rotate the cross-shaped rod 9, and rotate the filter plate 7 by the rotating rod 8 to remove the impurities.
[0026] When the utility model is used, firstly, pulp is poured into the separation box 1, then the motor 2 is started to drive the spiral blade 3 to rotate, and the pulp is processed. The processed pulp flows into the bottom of the separation box 1 under the filtration of the filter plate 7, and the impurities stay on the filter plate 7. When it is necessary to remove the impurities, the cross-shaped rod 9 is first moved outward, and the limit block 10 is separated from the limit groove, and then the filter plate 7 is rotated to make it in an inclined state. The impurities will automatically fall off under the action of gravity, saving manpower. When the filter plate 7 needs to be replaced, it only needs to move out the square rod 9. The rack 6 can be replaced. When the inner wall of the separation box body 1 needs to be cleaned, the water pump 411 is first started to allow the cleaning liquid to flow into the cavity and then sprayed out through the nozzle 413, so as to first rinse the inner wall of the separation box body 1, and then the cylinder 404 is started to drive the cleaning brush 402 to move up and down, so as to comprehensively and evenly clean the inner wall of the separation box body 1. The double cleaning improves the cleaning effect, thereby improving the purity of pulp separation. The separation boxes 1 at different heights can also be cleaned by adjusting the height of the cylinder 404, which is highly practical.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A fiber separation device for dust-free paper production, comprising a separation box (1), a motor (2) fixedly mounted on the upper end of the separation box (1), a rotating shaft provided with spiral blades (3) rotatably mounted inside the separation box (1), an output end of the motor (2) fixedly connected to the rotating shaft, characterized in that: A cleaning assembly (4) capable of reciprocating up and down movement is installed inside the separation box (1); guide plates (5) having a polytetrafluoroethylene film provided at one end are fixedly installed on the inner walls on both sides of the separation box (1); a square frame (6) is inserted into one side of the separation box (1); one end of the square frame (6) is clamped between the guide plates (5); and a filter plate (7) capable of circular rotation is installed inside the square frame (6).
2. The fiber separation device for dust-free paper production according to claim 1, characterized in that: The cleaning assembly (4) comprises a lifting plate (401) with a cavity formed therein, the lifting plate (401) being slidably mounted inside the separation box (1), cleaning brushes (402) being mounted in a circular array on the outer side of the lifting plate (401), a U-shaped plate (403) being inserted at the upper end of the separation box (1), and one end of the U-shaped plate (403) being fixedly connected to the lifting plate (401).
3. The fiber separation device for dust-free paper production according to claim 2, characterized in that: A cylinder (404) that can move up and down is installed at the upper end of the separation box (1), and the output end of the cylinder (404) is fixedly connected to the U-shaped plate (403).
4. The fiber separation device for dust-free paper production according to claim 3, characterized in that: A round tube (405) with a square cavity inside is fixedly installed on one side of the upper end of the separation box (1); a round rod (406) is inserted into one end of the round tube (405); the round rod (406) is fixedly connected to the cylinder (404); a lead screw (407) is rotatably installed at the bottom of the square cavity, and the lead screw (407) is threadedly connected to the round rod (406); a worm gear (408) is fixedly installed at one end of the lead screw (407); a worm (409) is rotatably installed at one end of the square cavity, and the worm (409) is meshed with the worm gear (408).
5. The fiber separation device for dust-free paper production according to claim 4, characterized in that: A water tank (410) is fixedly mounted on one side of the upper end of the separation box body (1), and a water pump (411) is fixedly mounted on the other side of the upper end of the separation box body (1); the water pump (411) is connected to the water tank (410) via a pipeline.
6. The fiber separation device for dust-free paper production according to claim 5, characterized in that: A telescopic water pipe (412) is fixedly mounted on one end of the water pump (411), one end of the telescopic water pipe (412) extends into the cavity, and a nozzle (413) is evenly mounted on the lower end of the lifting plate (401), and one end of the nozzle (413) is in communication with the cavity.
7. The fiber separation device for dust-free paper production according to claim 1, characterized in that: A circular groove is formed at one end of the square frame (6), a rotating rod (8) having a cross-shaped groove at one end is inserted into the circular groove, one end of the rotating rod (8) is fixedly connected to the filter plate (7), and a cross-shaped rod (9) is inserted into the cross-shaped groove.
8. The fiber separation device for dust-free paper production according to claim 7, characterized in that: Limiting grooves are provided on both sides of the circular groove, and limiting blocks (10) are clamped in the limiting grooves, and the limiting blocks (10) are fixedly connected to the cross-shaped rod (9).
Citation Information
Patent Citations
Fiber separation device for dust-free paper production
CN217678313U