Compaction grouting device for municipal road and bridge construction

By designing a municipal road and bridge construction compression grouting device including power vehicles, mud pumps, grouting pipes, vibrating shells and sealed servo motors, the problem of difficulty in performing integrated grouting in a small-scale operation site in the existing technology is solved, and an efficient and balanced grouting effect is achieved, reducing the burden on workers.

CN222541255UActive Publication Date: 2025-02-28GUANGDONG HONGLING CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421303397.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

It is difficult for existing grouting devices to perform integrated grouting operations on miniaturized work sites, resulting in increased burden on workers and reduced efficiency.

Method used

A municipal road and bridge construction compression grouting device is designed, including a power vehicle, a slurry pump, a grouting pipe, a vibrating shell and a sealed servo motor. Through the coordinated work of these components, extrusion grouting and pressurized grouting of cement are realized, and the grouting efficiency of the slurry is improved.

Benefits of technology

The device can efficiently perform grouting operations in the miniaturized work site, reduce the burden on workers, improve the working efficiency, and discharge bubbles in the slurry through the use of vibrating shells to ensure balanced grouting effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a municipal road and bridge construction compaction grouting device which comprises a motor vehicle, four supporting wheels are movably installed at the bottom of the motor vehicle, a distribution box is fixedly installed at the top of the motor vehicle, a slurry pump is fixedly installed at the top of the motor vehicle, the input end of the slurry pump is communicated with a feeding corrugated pipe, and the feeding corrugated pipe is communicated with a slurry pump. The output end of the slurry pump is communicated with a branch pipe; through the arranged vibration motor, after the vibration motor is started, vibration force is transmitted to the grouting pipe through the pressurizing spring, so that the grouting pipe generates certain vibration conduction during operation, bubbles in grout can be discharged in advance, the grouting effect of the grout is balanced, the grouting pipe and the vibration shell can penetrate into a foundation pit due to the long size, and the grouting effect is improved. The slurry is gradually lifted out after being pressurized to form slurry veins, and the slurry in the foundation pit forms certain vibration to remove bubbles so as to achieve the purpose of compaction, so that the working efficiency is improved, and the operation and the use are simple.
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Description

Technical Field

[0001] The utility model relates to the technical field of municipal engineering construction equipment, in particular to a compaction grouting device for municipal road and bridge construction. Background Art

[0002] Municipal engineering refers to various projects related to municipal public facilities such as urban transportation, environmental sanitation, landscaping, urban water supply and drainage, heat, gas, electricity, etc. It mainly includes various municipal public projects such as urban roads and bridges, water supply and drainage (including sewage and rainwater), electricity, communications, lighting, etc. Municipal engineering covers the construction and maintenance of urban roads and bridges (including urban main roads and urban ramp bridges), municipal pipe networks, squares, parks, road lighting, garbage disposal facilities, etc.

[0003] During the construction of municipal engineering, some potholes in the roadbed and the installation of road piles require grouting operations in the potholes to increase the force on the base. However, the existing grouting devices are generally unable to cope with the integrated grouting operations in small-scale work sites, and often require carrying a variety of equipment, which increases the burden on operators and reduces work efficiency, causing certain inconveniences. Based on this, we propose a compaction grouting device for municipal road and bridge construction. Utility Model Content

[0004] The purpose of the utility model is to provide a compaction grouting device for municipal road and bridge construction to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compaction grouting device for municipal road and bridge construction, comprising a power vehicle, four supporting wheels movably installed at the bottom of the power vehicle, a distribution box fixedly installed at the top of the power vehicle, a mud pump fixedly installed at the top of the power vehicle, an input end of the mud pump connected with a feed bellows, an output end of the mud pump connected with a branch pipe, a support plate fixedly installed on the outside of the branch pipe, a corrugated hose connected at the other end of the branch pipe, a grouting pipe connected at the other end of the corrugated hose, a branch plate fixedly installed on the outside of the grouting pipe, a sealing cone fixedly installed on the outer edge of one side of the branch plate, four gas transmission heads fixedly sleeved on the inside of the branch plate, four One end of the gas delivery head is connected to an annular tube, one side of the annular tube is connected to an air delivery hose, the other end of the air delivery hose is connected to an air pump, a vibration shell is fixedly sleeved on the outer side of the grouting pipe, a vibration motor is fixedly installed on the inner side of the vibration shell, a plurality of booster springs are fixedly installed on the outer side of the vibration motor, a cross bracket 1 is fixedly installed on the inside of the branch pipe, a sealed servo motor is fixedly installed on the inner side of the cross bracket 1, a transmission steel cable is fixedly installed on the output end of the sealed servo motor, an auger rotating rod is fixedly installed on the other end of the transmission steel cable, the inner sides of both ends of the auger rotating rod are sleeved with embedded sealed bearings, and a cross bracket 2 is movably sleeved on the outer side of the embedded sealed bearing.

[0006] Preferably, the support plate is fixedly mounted on the top of the power vehicle, the air pump is fixedly mounted on the top of the power vehicle, and the air delivery head is located on the inner side of the sealing cone.

[0007] Preferably, one end of the booster spring away from the vibration motor is fixedly mounted on the outside of the grouting pipe.

[0008] Preferably, one end of the cross bracket 2 away from the embedded sealed bearing is fixedly installed inside the grouting pipe.

[0009] Preferably, the auger rotating rod is movably sleeved inside the grouting pipe, the specification and size of the auger rotating rod are adapted to the specification and size of the grouting pipe, and one end of the grouting pipe is a tapered opening.

[0010] Preferably, a battery is provided inside the distribution box.

[0011] Compared with the prior art, the utility model has the following beneficial effects: when the equipment is in use, the user first moves the power vehicle to the working position, inserts the feed bellows into the concrete storage device, and then starts the mud pump. After the mud pump is started, the cement is transported to the branch pipe, and enters the corrugated hose through the branch pipe, and is introduced into the foundation pit through the grouting pipe. At this time, the sealed servo motor rotates, and the auger rotating rod is driven to rotate through the transmission steel cable, and an extrusion effect is applied to the cement, so that the cement cooperates with the oblique mouth of the grouting pipe to increase a certain pressure, which is convenient for grouting. Then, while grouting, Cover the support plate and sealing cone above the foundation pit, start the air pump to deliver air through the air hose, and let the air flow enter the air delivery head through the annular pipe, and then enter the support plate and the inside of the foundation pit through the air delivery head. At this time, pressurize the foundation pit and the grouting operation position, so that the air pressure is applied to the foundation pit and the grouting position, and the slurry is pressurized to flow in the gap of the foundation pit, which improves the efficiency of the slurry forming slurry veins, so that the slurry can quickly reach the position to form a composite foundation pit, increase the force, and the overall solution is convenient and simple to operate. One device can improve the operation, improve the operation efficiency, and reduce the workload;

[0012] Through the vibration motor, after the vibration motor is started, the vibration force is transmitted to the grouting pipe through the booster spring, so that the grouting pipe produces a certain vibration conduction during operation, so that the bubbles inside the slurry can be discharged in advance, and the grouting effect of the slurry is balanced. In addition, the long dimensions of the grouting pipe and the vibration shell can penetrate deep into the foundation pit, and are gradually raised after the slurry veins are formed by pressurization, so that the slurry in the foundation pit forms a certain vibration to remove bubbles to achieve the purpose of compaction, thereby improving the efficiency of the operation and being simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the front three-dimensional appearance structure of the utility model.

[0014] Figure 2 It is a schematic diagram of the rear-view stereoscopic appearance structure of the utility model.

[0015] Figure 3 It is a front sectional structural schematic diagram of the utility model.

[0016] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0017] In the figure: 1. Power car; 2. Distribution box; 3. Support wheel; 4. Mud pump; 5. Feed bellows; 6. Air pump; 7. Branch pipe; 8. Support plate; 9. Corrugated hose; 10. Gas hose; 11. Vibration shell; 12. Grouting pipe; 13. Support plate; 14. Gas head; 15. Sealing cone; 16. Ring pipe; 17. Sealed servo motor; 18. Cross bracket one; 19. Transmission cable; 20. Auger rod; 21. Vibration motor; 22. Booster spring; 23. Cross bracket two; 24. Embedded sealed bearing. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 4 The utility model provides a technical solution: a compaction grouting device for municipal road and bridge construction, comprising a power car 1, four supporting wheels 3 are movably installed at the bottom of the power car 1, a distribution box 2 is fixedly installed on the top of the power car 1, a mud pump 4 is fixedly installed on the top of the power car 1, the input end of the mud pump 4 is connected with a feed bellows 5, the output end of the mud pump 4 is connected with a branch pipe 7, a support plate 8 is fixedly installed on the outside of the branch pipe 7, the other end of the branch pipe 7 is connected with a corrugated hose 9, the other end of the corrugated hose 9 is connected with a grouting pipe 12, a support plate 13 is fixedly installed on the outside of the grouting pipe 12, a sealing cone 15 is fixedly installed on the outer edge of one side of the branch plate 13, four gas supply heads 14 are fixedly sleeved inside the branch plate 13, and one end of the four gas supply heads 14 is connected to There is an annular tube 16, one side of the annular tube 16 is connected to an air hose 10, the other end of the air hose 10 is connected to an air pump 6, the outer side of the grouting pipe 12 is fixedly sleeved with a vibration shell 11, the inner side of the vibration shell 11 is fixedly installed with a vibration motor 21, the outer side of the vibration motor 21 is fixedly installed with a plurality of booster springs 22, the inside of the branch pipe 7 is fixedly installed with a cross bracket 18, the inner side of the cross bracket 18 is fixedly installed with a sealed servo motor 17, the output end of the sealed servo motor 17 is fixedly installed with a transmission steel cable 19, the other end of the transmission steel cable 19 is fixedly installed with an auger rotating rod 20, the inner sides of both ends of the auger rotating rod 20 are sleeved with embedded sealed bearings 24, and the outer side of the embedded sealed bearing 24 is movably sleeved with a cross bracket 23.

[0020] The working principle of the above technical solution is as follows: when in use, the user first moves the power vehicle 1 to the working position, inserts the feed bellows 5 into the concrete storage device, and then starts the mud pump 4. After the mud pump 4 is started, the cement is transported to the branch pipe 7, and enters the corrugated hose 9 through the branch pipe 7, and is introduced into the foundation pit through the grouting pipe 12. At this time, the sealed servo motor 17 rotates, and the auger rotating rod 20 is driven to rotate through the transmission steel cable 19, and an extrusion effect is applied to the cement, so that the cement can increase a certain pressure with the oblique mouth of the grouting pipe 12, which is convenient for grouting. Then, while grouting, the branch plate 13 is rotated. The sealing cone 15 covers the top of the foundation pit, and the air pump 6 is started to deliver air through the air hose 10, and the air enters the air head 14 through the annular pipe 16, and enters the support plate 13 and the inside of the foundation pit through the air head 14. At this time, the foundation pit and the grouting operation position are pressurized, so that the air pressure is applied to the foundation pit and the grouting position, and the slurry is pressurized to flow in the gap of the foundation pit, which improves the efficiency of the slurry in forming slurry veins, so that the slurry can quickly reach the position to form a composite foundation pit, increase the force, and the overall solution is convenient and simple to operate. One device can improve the operation, improve the operation efficiency, and reduce the workload.

[0021] In another embodiment, Figure 1-Figure 4 As shown, the support plate 8 is fixedly installed on the top of the power vehicle 1 , the air pump 6 is fixedly installed on the top of the power vehicle 1 , and the air delivery head 14 is located on the inner side of the sealing cone 15 .

[0022] The convenience of fixing the position increases the stability of the mechanism, and the convenience of structural fixation increases the stabilizing effect.

[0023] In another embodiment, Figure 3 and Figure 4 As shown, one end of the booster spring 22 away from the vibration motor 21 is fixedly installed on the outside of the grouting pipe 12 .

[0024] By setting the vibration motor 21, after the vibration motor 21 is started, the vibration force is transmitted to the grouting pipe 12 through the booster spring 22, so that the grouting pipe 12 generates a certain vibration conduction during operation, so that the bubbles inside the slurry can be discharged in advance, and the grouting effect of the slurry is balanced. In addition, the long dimensions of the grouting pipe 12 and the vibration shell 11 can penetrate deep into the foundation pit, and are gradually raised after the slurry veins are formed by pressurization, so that the slurry in the foundation pit forms a certain vibration to remove bubbles to achieve the purpose of compaction, thereby improving the efficiency of the operation and being simple to operate.

[0025] In another embodiment, Figure 3 and Figure 4 As shown, one end of the cross bracket 23 away from the embedded sealing bearing 24 is fixedly installed inside the grouting pipe 12.

[0026] The cross bracket 23 and the embedded sealed bearing 24 provide rotational support for the auger rotating rod 20, increasing the stability of the structure. At the same time, the cross setting of the cross bracket 23 does not block the flowing slurry while providing support, thereby stabilizing the structure and providing support.

[0027] In another embodiment, Figure 3 and Figure 4 As shown, the auger rotating rod 20 is movably sleeved inside the grouting pipe 12, and the specifications and dimensions of the auger rotating rod 20 are matched with the specifications and dimensions of the grouting pipe 12. One end of the grouting pipe 12 is a tapered opening.

[0028] The auger rotating rod 20 forms a driving force for the slurry inside the grouting pipe 12, so as to facilitate the balanced flow rate of the slurry pushed by the grouting pipe 12, reduce the air cavity, and improve the transportation efficiency.

[0029] In another embodiment, Figure 1-Figure 3 As shown, a battery is arranged inside the distribution box 2.

[0030] The output end of the distribution box 2 is electrically connected to the input end of the mud pump 4, the air pump 6 and the sealed servo motor 17 through a wire, so that the distribution box 2 supplies power to the electrical appliances through the battery, thereby increasing the use effect of powering the structure and starting and stopping.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compaction grouting device for municipal road and bridge construction, comprising a power vehicle (1), characterized in that: Four supporting wheels (3) are movably mounted on the bottom of the power vehicle (1), a distribution box (2) is fixedly mounted on the top of the power vehicle (1), a mud pump (4) is fixedly mounted on the top of the power vehicle (1), the input end of the mud pump (4) is connected to a feed bellows (5), the output end of the mud pump (4) is connected to a branch pipe (7), a support plate (8) is fixedly mounted on the outside of the branch pipe (7), the other end of the branch pipe (7) is connected to a corrugated hose (9), the other end of the corrugated hose (9) is connected to a grouting pipe (12), a support plate (13) is fixedly mounted on the outside of the grouting pipe (12), a sealing cone (15) is fixedly mounted on the outer edge of one side of the support plate (13), four gas delivery heads (14) are fixedly sleeved inside the support plate (13), one end of the four gas delivery heads (14) is connected to an annular pipe (16), one end of the annular pipe (16) The side of the branch pipe (7) is connected to an air delivery hose (10), and the other end of the air delivery hose (10) is connected to an air pump (6). The outer side of the grouting pipe (12) is fixedly sleeved with a vibration shell (11), and the inner side of the vibration shell (11) is fixedly installed with a vibration motor (21), and the outer side of the vibration motor (21) is fixedly installed with a plurality of booster springs (22). The inside of the branch pipe (7) is fixedly installed with a cross bracket (18), and the inner side of the cross bracket (18) is fixedly installed with a sealed servo motor (17). The output end of the sealed servo motor (17) is fixedly installed with a transmission steel cable (19), and the other end of the transmission steel cable (19) is fixedly installed with an auger rotating rod (20). The inner sides of both ends of the auger rotating rod (20) are sleeved with embedded sealed bearings (24), and the outer side of the embedded sealed bearing (24) is movably sleeved with a cross bracket (23).

2. A compaction grouting device for municipal road and bridge construction according to claim 1, characterized in that: The support plate (8) is fixedly mounted on the top of the power vehicle (1), the air pump (6) is fixedly mounted on the top of the power vehicle (1), and the air delivery head (14) is located on the inner side of the sealing cone (15).

3. A compaction grouting device for municipal road and bridge construction according to claim 1, characterized in that: One end of the pressure-increasing spring (22) away from the vibration motor (21) is fixedly mounted on the outside of the grouting pipe (12).

4. A compaction grouting device for municipal road and bridge construction according to claim 1, characterized in that: One end of the second cross bracket (23) away from the embedded sealing bearing (24) is fixedly installed inside the grouting pipe (12).

5. A compaction grouting device for municipal road and bridge construction according to claim 1, characterized in that: The auger rotating rod (20) is movably sleeved inside the grouting pipe (12); the specification and size of the auger rotating rod (20) are matched with the specification and size of the grouting pipe (12); and one end of the grouting pipe (12) is a tapered opening.

6. A compaction grouting device for municipal road and bridge construction according to claim 1, characterized in that: A storage battery is arranged inside the distribution box (2).