Movable hanging basket for mounting highway bridge section pipeline support

By using a mobile hanging basket in the installation of highway crossing pipeline brackets, the problems of high construction difficulty and error are solved, fast and accurate installation is achieved, and construction efficiency and safety are improved.

CN222541293UActive Publication Date: 2025-02-28CHINA RAILWAY NO 3 GRP CO LTD +1
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Patent Information

Application Number
CN202421053799.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-28
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The installation project of highway bridge section pipeline brackets is large, the construction is difficult, the risk factor is high, time-consuming and labor-intensive, and there are problems of construction errors and design inconsistencies.

Method used

It provides a mobile hanging basket for mounting pipeline support in highway through bridge sections, including a steel structure bracket system and safety device. It contacts the anti-collision stone of the bridge through pulleys, and realizes precise adjustment of the installation position and horizontal elevation, and ensures the balance and safety of the hanging basket through the counterweight structure and working platform.

Benefits of technology

The rapid and precise installation of pipeline support is achieved, labor demand is reduced, construction efficiency and safety is improved, and construction errors and design inconsistencies are reduced.

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Abstract

The utility model belongs to the field of overhead operation facilities below bridges, and particularly relates to a movable hanging basket for mounting a pipeline support at a bridge-crossing section of an expressway. Comprising a steel structure support system and a safety device. The safety device is used for being clamped to the top of an anti-collision stone of a bridge where the pipeline support is to be installed, and the safety device can move in the length direction of the anti-collision stone. The steel structure support system is used for bestriding the top of an anti-collision stone of an adjacent bridge, and the steel structure support system is in sliding contact with the top face, the outer side vertical face and the inner side vertical face of the anti-collision stone through pulleys. The steel structure support system is provided with a balance weight structure on the inner side of the anti-collision stone, and an operation platform is arranged on the outer side of the anti-collision stone. The safety device is connected with a first safety rope, the steel structure support system is connected with a second safety rope, and the first safety rope and the second safety rope are used for being connected with operators in the operation platform. The utility model has the advantages of good integrality, light weight, flexibility in operation, convenience in movement, high installation speed and reliable safety performance.
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Description

Technical Field

[0001] The utility model belongs to the field of high-altitude working facilities under bridges, and specifically relates to a mobile hanging basket for installing pipeline brackets in a highway bridge section. Background Art

[0002] The construction of communication pipelines is an indispensable and important part of highways. It is not only the foundation of the three major electromechanical systems, but also an important guarantee for the communication safety of highways. Therefore, the laying of pipelines is of great significance to the construction of highways. Pipeline supports are set on the outside of highway bridges, where the pipeline supports are located in the middle of the bridge between the two lines. The pipe boxes are mainly used to lay communication silicon core pipelines, and the communication pipelines are protected by polyurethane bridge frames when crossing the bridge. At present, the length of domestic highway bridge sections is generally between 10,000 meters and 20,000 meters. All bridge sections need to be equipped with pipeline supports to install pipe boxes and subsequent communication silicon core pipeline laying. The installation of the bridge supports involved is large, the construction is difficult, the risk factor is high, and it is time-consuming and labor-intensive. In particular, the construction and installation of the supports has always been an important reason restricting the construction progress.

[0003] In the past, the installation of pipeline brackets in the bridge section was done by pre-burying the brackets in the foundation of the bridge guardrail, and fixing the pipe box on the brackets with screws through the brackets pre-buried by the civil engineering unit. Although this method can reduce the workload of mechanical and electrical pipeline bracket installation, it often happens on site that the brackets pre-buried by the civil engineering unit have large errors in the bracket position elevation due to the large amount of work, resulting in large fluctuations after the pipe box is installed. In addition, there are often inconsistencies between the requirements for bracket installation in the civil engineering design drawings and the mechanical and electrical design drawings, which makes it difficult to pass the subsequent physical acceptance. In order to minimize construction errors and complete the installation tasks in a high-quality, efficient, safe and reliable manner, in addition to forming a team of highly qualified construction workers, the construction tools used are also particularly important. Utility Model Content

[0004] The utility model is designed to solve the problems of large amount of pipeline support installation work in the bridge section of expressway, high construction difficulty, high risk factor, time-consuming and labor-intensive, etc.

[0005] The utility model provides the following technical solutions: a mobile hanging basket for installing pipeline supports in a highway bridge section, comprising a steel structure support system and a safety device; the safety device is used to be clamped on the top of the anti-collision stone of the bridge where the pipeline support is to be installed, and the safety device can move along the length direction of the anti-collision stone; the steel structure support system is used to straddle the top of the anti-collision stone of the adjacent bridge, and the steel structure support system is in sliding contact with the top surface, the outer side facade, and the inner side facade of the anti-collision stone through a pulley; the steel structure support system is provided with a counterweight structure on the inner side of the anti-collision stone and a working platform on the outer side of the anti-collision stone; a first safety rope is connected to the safety device, and a second safety rope is connected to the steel structure support system, and the first safety rope and the second safety rope are used to be connected to the operating personnel on the working platform.

[0006] Furthermore, the safety device includes two clamps, which include a cross bar and two vertical poles. The length of the cross bar is greater than the width of the anti-collision stone. The vertical poles have a curved portion that fits with the flange of the anti-collision stone. The two cross bars are connected by a rotating joint at the midpoint, and an angle fixing structure is provided at the rotating joint; the first safety rope is connected at the rotating joint.

[0007] Furthermore, a connecting plate is provided at the midpoint of the cross bar, and two clips are overlapped up and down. A screw is fixed on the lower connecting plate, and the screw passes through the light hole of the upper connecting plate. A nut is connected on the screw to combine the two cross bars together. A lifting ring is fixed on the upper connecting plate, and the first safety rope is connected to the lifting ring.

[0008] Furthermore, teeth are distributed on the circumference of the connecting disk with the screw as the center, and the teeth on the upper connecting disk and the teeth on the lower connecting disk engage with each other to limit the relative rotation of the two clamps.

[0009] Furthermore, the steel structure support system includes a top frame, an inner frame and an outer frame. The inner frame and the outer frame are vertically fixed to the bottom of the top frame to form an anti-collision stone channel. Pullways are installed on one side of the top frame, the inner frame and the outer frame located in the anti-collision stone channel; the counterweight structure is installed at the bottom of the inner frame, and the working platform is installed at the bottom of the outer frame.

[0010] Furthermore, along the length direction of the anti-collision stone, a row of pulleys is installed on the top frame, a row of pulleys is installed on the inner frame, and two rows of pulleys are installed on the outer frame.

[0011] Furthermore, a first diagonal tie rod is connected between the top frame and the inner frame, and between the top frame and the outer frame.

[0012] Furthermore, the counterweight structure includes a cantilever platform, a counterweight block and a second diagonal tie rod. The cantilever platform is fixed on the inner frame. The second diagonal tie rod is connected between the cantilever platform and the inner frame. The counterweight block is placed on the cantilever platform. The weight of the counterweight block is greater than or equal to 65 kg.

[0013] Further, the second safety rope is connected to the top frame.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] The utility model provides a mobile hanging basket for installing pipeline supports in a highway bridge section, which can be moved horizontally on the outside of the bridge between two lines. The I-shaped steel structure support system contacts the anti-collision stone of the bridge through a pulley, and can realize accurate adjustment of the installation position and horizontal elevation of the pipeline supports in the bridge section. Only one person is needed to operate the outside of the mobile hanging basket for installing the pipeline supports across the bridge, and one person is needed to transfer materials on the inside, so as to complete the installation of the pipeline supports in the bridge section of a single bridge, which greatly reduces labor and improves work efficiency.

[0016] The utility model can provide a working surface for pipeline bracket installers through the working platform, cooperate with the external counterweight structure, utilize the lever principle to make the hanging basket as a whole in a horizontal balanced state, and reliably connect the operators with the hanging basket and the safety device through the first safety rope and the second safety rope, thereby ensuring the safety and reliability of the hanging basket construction operation.

[0017] The utility model has the advantages of good integrity, light weight, flexible operation, convenient movement, fast installation speed and reliable safety performance, and is suitable for the construction and installation of pipeline supports in bridge sections of expressways. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the steel structure support system;

[0020] Figure 3 is a schematic diagram of a safety device;

[0021] Figure 4 Schematic diagram of the teeth on the connecting disk.

[0022] In the figure: 1-safety device; 1.1-cross bar; 1.2-vertical bar; 1.3-bend part; 1.4-connecting plate; 1.5-screw rod; 1.6-nut; 1.7-lifting ring; 1.8-teeth; 2-pulley; 3-counterweight structure; 4-working platform; 5-first safety rope; 6-second safety rope; 7-top frame; 8-inner vertical frame; 9-outer vertical frame; 10-pipeline support; 11-first inclined rod. DETAILED DESCRIPTION

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] like Figure 1 As shown: a mobile hanging basket for installing pipeline supports in a highway bridge section, comprising a steel structure support system and a safety device 1; the safety device 1 is used to be clamped on the top of the anti-collision stone of the bridge where the pipeline support is to be installed, and the safety device 1 can move along the length direction of the anti-collision stone; the steel structure support system is used to straddle the top of the anti-collision stone of the adjacent bridge, and the steel structure support system is in sliding contact with the top surface, the outer facade, and the inner facade of the anti-collision stone through a pulley 2; the steel structure support system is provided with a counterweight structure 3 on the inner side of the anti-collision stone and a working platform 4 on the outer side of the anti-collision stone; a first safety rope 5 is connected to the safety device 1, and a second safety rope 6 is connected to the steel structure support system, and the first safety rope 5 and the second safety rope 6 are used to connect with the operator on the working platform 4.

[0025] During the construction process, the construction workers wear a five-point double-hook safety belt, which is connected to the first safety rope 5 and the second safety rope 6, to provide double safety protection, thereby ensuring safe and reliable high-altitude operations.

[0026] like Figure 3 As shown: the safety device 1 includes two clamps, which include a cross bar 1.1 and two vertical poles 1.2. The length of the cross bar 1.1 is greater than the width of the anti-collision stone. The vertical pole 1.2 has a curved portion 1.3 that fits with the flange of the anti-collision stone. The two cross bars 1.1 are connected by a rotating joint at the midpoint, and an angle fixing structure is provided at the rotating joint; the first safety rope 5 is connected at the rotating joint; when the two clamps are rotated to a nearly fitting state, the safety device 1 can be sleeved on the top of the anti-collision stone; then the two clamps are rotated to move away from each other. At this time, a total of four curved portions 1.3 on the two clamps are engaged with the flange of the anti-collision stone. After the angle between the two clamps is fixed by the angle fixing structure, the safety device 1 is stably clamped on the top of the anti-collision stone.

[0027] Specifically, the structure of the rotary joint is: a connecting plate 1.4 is provided at the midpoint of the crossbar 1.1, two clips are overlapped up and down, a screw 1.5 is fixed on the lower connecting plate 1.4, the screw 1.5 passes through the light hole of the upper connecting plate 1.4, a nut 1.6 is connected on the screw 1.5 to combine the two crossbars 1.1 together, a lifting ring 1.7 is fixed on the upper connecting plate 1.4, and the first safety rope 5 is connected to the lifting ring 1.7.

[0028] like Figure 4As shown: the angle fixing structure is: teeth 1.8 are distributed on the circumference of the connection disk 1.4 with the screw 1.5 as the center, and the teeth 1.8 on the upper connection disk 1.4 and the teeth 1.8 on the lower connection disk 1.4 bite to limit the relative rotation of the two clamps. After the nut 1.6 is loosened, the upper clamp is lifted, and the teeth 1.8 on the upper connection disk 1.4 and the teeth 1.8 on the lower connection disk 1.4 are separated, and the two clamps can rotate freely. After rotating to the target angle, the teeth 1.8 on the upper connection disk 1.4 and the teeth 1.8 on the lower connection disk 1.4 bite, and the locking nut 1.6 is fixed.

[0029] like Figure 2 As shown: the steel structure support system includes a top frame 7, an inner frame 8 and an outer frame 9, the inner frame 8 and the outer frame 9 are vertically fixed to the bottom of the top frame 7 to form an anti-collision stone channel, the top frame 7, the inner frame 8 and the outer frame 9 are welded and connected, and a first inclined rod 11 is connected between the top frame 7 and the inner frame 8, and between the top frame 7 and the outer frame 9. The second safety rope 6 is connected to the top frame 7. A pulley 2 is installed on one side of the top frame 7, the inner frame 8 and the outer frame 9 located in the anti-collision stone channel; the counterweight structure 3 is installed at the bottom of the inner frame 8, and the working platform 4 is installed at the bottom of the outer frame 9.

[0030] Along the length direction of the anti-collision stone, a row of pulleys 2 is installed on the top frame 7, a row of pulleys 2 is installed on the inner frame 8, and two rows of pulleys 2 are installed on the outer frame 9.

[0031] The counterweight structure 3 includes a cantilever platform 3.1, a counterweight block 3.2 and a second inclined tie rod 3.3. The cantilever platform 3.1 is fixed on the inner frame 8. The second inclined tie rod 3.3 is connected between the cantilever platform 3.1 and the inner frame 8 to improve the strength of the cantilever platform 3.1. The counterweight block 3.2 is placed on the cantilever platform 3.1. According to the lever principle, the weight of the counterweight block 3.2 is greater than or equal to 65 kg. In actual use, the weight is adjusted according to the physical condition of the construction workers to ensure the overall balance of the hanging basket.

[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A mobile hanging basket for installing pipeline supports in a highway bridge section, characterized in that: The invention comprises a steel structure support system and a safety device (1); the safety device (1) is used to be clamped on the top of the anti-collision stone of the bridge where the pipeline support is to be installed, and the safety device (1) can move along the length direction of the anti-collision stone; the steel structure support system is used to straddle the top of the anti-collision stone of the adjacent bridge, and the steel structure support system is in sliding contact with the top surface, the outer side surface and the inner side surface of the anti-collision stone through a pulley (2); the steel structure support system is provided with a counterweight structure (3) on the inner side of the anti-collision stone, and a working platform (4) on the outer side of the anti-collision stone; the safety device (1) is connected to a first safety rope (5), and the steel structure support system is connected to a second safety rope (6), and the first safety rope (5) and the second safety rope (6) are used to connect with the operator on the working platform (4).

2. The mobile hanging basket for installing pipeline supports in highway bridge sections according to claim 1 is characterized by: The safety device (1) comprises two clamps, which comprise a crossbar (1.1) and two vertical poles (1.2); the length of the crossbar (1.1) is greater than the width of the anti-collision stone; the vertical poles (1.2) are provided with a curved portion (1.3) that fits with the flange of the anti-collision stone; the two crossbars (1.1) are connected via a rotating joint at the midpoint; an angle fixing structure is provided at the rotating joint; and a first safety rope (5) is connected at the rotating joint.

3. The mobile hanging basket for installing pipeline supports in highway bridge sections according to claim 2 is characterized by: A connecting plate (1.4) is arranged at the midpoint of the crossbar (1.1), two clamps are overlapped up and down, a screw rod (1.5) is fixed on the lower connecting plate (1.4), the screw rod (1.5) passes through the light hole of the upper connecting plate (1.4), a connecting nut (1.6) on the screw rod (1.5) combines the two crossbars (1.1), a lifting ring (1.7) is fixed on the upper connecting plate (1.4), and the first safety rope (5) is connected to the lifting ring (1.7).

4. The mobile hanging basket for installing pipeline supports in highway bridge sections according to claim 3 is characterized by: The connection disk (1.4) is provided with teeth (1.8) distributed on the circumference of a circle with the screw rod (1.5) as the center, and the teeth (1.8) on the upper connection disk (1.4) and the teeth (1.8) on the lower connection disk (1.4) engage with each other to limit the relative rotation of the two clamps.

5. A mobile hanging basket for installing pipeline supports in a highway bridge section according to any one of claims 1 to 4, characterized in that: The steel structure support system comprises a top frame (7), an inner frame (8) and an outer frame (9), wherein the inner frame (8) and the outer frame (9) are vertically fixed to the bottom of the top frame (7) to form an anti-collision stone channel, and a pulley (2) is installed on one side of the top frame (7), the inner frame (8) and the outer frame (9) located in the anti-collision stone channel; a counterweight structure (3) is installed at the bottom of the inner frame (8), and a working platform (4) is installed at the bottom of the outer frame (9).

6. The mobile hanging basket for installing pipeline supports in highway bridge sections according to claim 5 is characterized by: Along the length direction of the anti-collision stone, a row of pulleys (2) is installed on the top frame (7), a row of pulleys (2) is installed on the inner frame (8), and two rows of pulleys (2) are installed on the outer frame (9).

7. The mobile hanging basket for installing pipeline supports in highway bridge sections according to claim 5 is characterized by: A first inclined rod (11) is connected between the top frame (7) and the inner side frame (8), and between the top frame (7) and the outer side frame (9).

8. The mobile hanging basket for installing pipeline supports in highway bridge sections according to claim 7 is characterized by: The counterweight structure (3) comprises a cantilever platform (3.1), a counterweight block (3.2) and a second inclined tie rod (3.3); the cantilever platform (3.1) is fixed on the inner side frame (8); the second inclined tie rod (3.3) is connected between the cantilever platform (3.1) and the inner side frame (8); the counterweight block (3.2) is placed on the cantilever platform (3.1); and the weight of the counterweight block (3.2) is greater than or equal to 65 kg.

9. The mobile hanging basket for installing pipeline supports in highway bridge sections according to claim 5 is characterized by: The second safety rope (6) is connected to the top frame (7).