Light and thin gear reducer
By designing an inclined shutter and a removable dust filter plate in the heat dissipation hole of the thin-light gear reducer, the problem of heat dissipation caused by dust accumulation is solved, and the normal dissipation of heat inside the equipment and the stable operation of the equipment is achieved.
Patent Information
- Application Number
- CN202421314481.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing thin-weight gear reducers are prone to accumulate dust in the heat dissipation holes, resulting in hindering the heat dissipation and affecting the normal operation of the equipment.
A thin and light gear reducer is designed, using an inclined design to cover the heat dissipation holes, and a detachable dust filter plate is installed on one side of the shutter to prevent dust from entering while ensuring the smooth passage of the heat dissipation holes.
Effectively prevent dust from entering the equipment, avoid blockage of heat dissipation holes, ensure normal heat dissipation in the equipment, and extend the service life of the equipment.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear reducers, in particular to a light and thin gear reducer. Background Art
[0002] Gear reducers are generally used for low-speed and high-torque transmission equipment. Ordinary reducers for electric motors will also have several pairs of gears with the same principle to achieve the ideal deceleration effect. The ratio of the number of teeth of large and small gears is the transmission ratio. With the continuous development of the reducer industry, more and more companies are using gear reducers.
[0003] After searching, the existing patent (Announcement No.: 202222864607.7) discloses a light and thin gear reducer, including: a reducer body, the reducer body includes a gear reducer, the surface of the gear reducer is sleeved with a shell, a fixing component, the fixing component includes two first slide grooves opened on the front side of the shell, the first slide groove is slidably connected to the inside of the first slide groove with a first slider, and the first slider is fixedly connected to a fixing plate at one end away from the first slide groove. The utility model drives the screw rod to rotate in the threaded barrel on both sides of the shell by rotating the two swivels, and the screw rod will rotate in the bearings on both sides of the rubber plate. When the screw rod rotates, it can drive the support plate and the pressure head to contact the rubber plate, thereby fixing the rubber plate in the contact gap of the gear reducer. By pulling the fixing plate, the second slider can slide in the second slide groove to change the length of the fixing plate. Through the above arrangement, the problem that the fixed position of the reducer protective shell cannot be adjusted is solved.
[0004] However, in the above scheme, although heat dissipation holes are provided to dissipate heat of the device, dust can easily enter the inside of the device through the heat dissipation holes, and as time goes by, the heat dissipation holes will be blocked due to the accumulation of dust, affecting the normal dissipation of heat inside the device.
[0005] In view of this, the utility model proposes a light and thin gear reducer. Utility Model Content
[0006] The utility model proposes a light and thin gear reducer, which solves the problem that although heat dissipation holes are set for the device to dissipate heat in the related art, dust can easily enter the inside of the device through the heat dissipation holes, and as time goes by, the heat dissipation holes will be blocked due to the accumulation of dust, affecting the normal dissipation of heat inside the device.
[0007] The technical solution of the utility model is as follows: a thin and light gear reducer, comprising a mounting seat, the top of the mounting seat is fixedly connected to a reducer body, the side of the reducer body is provided with a protective shell that fits with the mounting seat, the top of the mounting seat is fixedly connected to a sealing plate that fits with the reducer body, heat dissipation holes are provided on both sides of the protective shell, the sides of two groups of the heat dissipation holes are fixedly connected to shielding plates fixedly connected to the protective shell, and one side of the two groups of shielding plates is fitted with a dust filter plate.
[0008] Preferably, the protective shell is slidably connected to a control plate inside, and connecting rods are fixedly connected to both sides of the control plate, and the surfaces of the two groups of connecting rods are slidably connected to limit plates fixedly connected to the protective shell, and one side of the limit plate is provided with a nut threadedly connected to the connecting rod, the tails of the two groups of control plates are fixedly connected to mounting plates, the tails of the two groups of mounting plates are fixedly connected to dampers, and the tails of the two groups of dampers are fixedly connected to rubber plates that fit the reducer body, and the top of the mounting seat is rotatably connected to forward and reverse screws, and the surfaces of the forward and reverse screws are threadedly connected to two groups of plug plates that are slidably connected to the mounting seat and embedded in the protective shell.
[0009] Preferably, both sides of the sealing plate are in close contact with the protective shell, and there is no gap between the sealing plate and the reducer body and the protective shell.
[0010] Preferably, the shield is arranged to be tilted downward, and the shield tightly wraps around the heat dissipation hole.
[0011] Preferably, the dust filter plate is magnetically connected to the shielding plate, and the dust filter plate is detachable.
[0012] Preferably, the control plate is a "U"-shaped structure, and the control plate is fixed inside the limiting plate by nuts.
[0013] Preferably, the dampers are arranged laterally and equidistantly on one side of the mounting plate, and the dampers and the rubber plate are perpendicular to each other.
[0014] Preferably, the plug plate fits tightly against the inner wall of the protective shell, and the protective shell forms a fixed structure through the plug plate.
[0015] The working principle and beneficial effects of the utility model are:
[0016] 1. In the utility model, a shield is provided. Since the shield is inclined, it does not hinder the heat dissipation of the heat dissipation holes and can prevent dust from entering the interior of the protective shell from the heat dissipation holes. The dust filter plate is detachable, so after the surface of the dust is stained with dust, it can be removed for cleaning to prevent dust from blocking the heat dissipation of the heat dissipation holes, causing heat to accumulate in the protective shell and unable to dissipate.
[0017] 2. In the utility model, a damper is provided, which can cooperate with the rubber plate to reduce the amplitude of the left and right shaking of the device during operation, and the protective shell is fixed by the plug plate, so when the control plug plate slides out of the protective shell, the protective shell can be quickly disassembled. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the shield structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the heat dissipation hole structure of the utility model;
[0022] Figure 4 It is a schematic diagram of the structure of the damper of the utility model;
[0023] Figure 5 This is a schematic diagram of the rubber plate structure of the utility model.
[0024] In the figure: 1. mounting base; 2. reducer body; 3. protective shell; 4. sealing plate; 5. heat dissipation hole; 6. shield plate; 7. dust filter plate; 8. control board; 9. connecting rod; 10. limit plate; 11. nut; 12. mounting plate; 13. damper; 14. rubber plate; 15. forward and reverse screws; 16. plug plate. DETAILED DESCRIPTION
[0025] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example 1
[0027] A preferred embodiment of a light and thin gear reducer provided by the utility model is as follows Figures 1 to 5 As shown: a thin and light gear reducer, including a mounting base 1, the top of the mounting base 1 is fixedly connected to a reducer body 2, the side of the reducer body 2 is provided with a protective shell 3 that fits with the mounting base 1, the top of the mounting base 1 is fixedly connected to a sealing plate 4 that fits with the reducer body 2, heat dissipation holes 5 are provided on both sides of the protective shell 3, the sides of two groups of heat dissipation holes 5 are fixedly connected to shielding plates 6 that are fixedly connected to the protective shell 3, and one side of the two groups of shielding plates 6 is fitted with a dust filter plate 7.
[0028] In this embodiment, both sides of the sealing plate 4 are in close fit with the protective shell 3, and there is no gap between the sealing plate 4 and the reducer body 2 and the protective shell 3. By setting the sealing plate 4, the sealing plate 4 and the protective shell 3 are in close fit, so when the protective shell 3 covers the reducer body 2, it can cooperate with the sealing plate 4 to prevent the reducer body 2 from being exposed to the outside.
[0029] In this embodiment, the shielding plate 6 is tilted downward, and the shielding plate 6 tightly wraps around the heat dissipation hole 5. The shielding plate 6 is tilted, so as to prevent dust from entering the protective shell 3 through the heat dissipation hole 5.
[0030] In this embodiment, the dust filter plate 7 is magnetically connected to the baffle plate 6. The dust filter plate 7 is detachable. The dust filter plate 7 is magnetically connected to the baffle plate 6. Therefore, the dust filter plate 7 can be disassembled at any time to clean the dust on its surface to prevent dust from blocking the heat dissipation holes 5 from dissipating heat.
[0031] Example 2
[0032] Based on Example 1, a preferred embodiment of a thin and light gear reducer provided by the present invention is as follows: Figures 1 to 5 As shown: a control plate 8 is slidably connected inside the protective shell 3, connecting rods 9 are fixedly connected on both sides of the control plate 8, and the surfaces of the two groups of connecting rods 9 are slidably connected with limit plates 10 fixedly connected to the protective shell 3, and a nut 11 threadedly connected to the connecting rod 9 is provided on one side of the limit plate 10, and the tails of the two groups of control plates 8 are fixedly connected with mounting plates 12, and the tails of the two groups of mounting plates 12 are fixedly connected with dampers 13, and the tails of the two groups of dampers 13 are fixedly connected with rubber plates 14 that fit the reducer body 2, and the top of the mounting seat 1 is rotatably connected with forward and reverse screws 15, and the surfaces of the forward and reverse screws 15 are threadedly connected with two groups of plug plates 16 that are slidably connected to the mounting seat 1 and embedded in the protective shell 3.
[0033] In this embodiment, the control board 8 forms a fixed structure inside the limit plate 10 through the nut 11, and the position of the rubber plate 14 can be adjusted through the control board 8. It only needs to pull the control board 8 to slide inside the protective shell 3, and finally tighten the nut 11 to prevent the rubber plate 14 from moving.
[0034] In this embodiment, the damper 13 is arranged horizontally and equidistantly on one side of the mounting plate 12, and the damper 13 and the rubber plate 14 are perpendicular to each other. Through the rubber plate 14 and the damper 13, when the reducer body 2 is working, the amplitude of the left and right shaking of the reducer body 2 can be reduced, thereby improving the stability of the device.
[0035] In this embodiment, the plug plate 16 fits tightly against the inner wall of the protective shell 3, and the protective shell 3 forms a fixed structure through the plug plate 16. The forward and reverse screws 15 are rotated to control the two groups of plug plates 16 to slide away from each other along the top of the mounting base 1. When the two groups of plug plates 16 slide out of the interior of the protective shell 3, the protective shell 3 can be removed to inspect the reducer body 2.
[0036] The working principle and use process of the utility model are as follows: first, by setting a sealing plate 4, the sealing plate 4 is tightly fitted with the protective shell 3, so when the protective shell 3 covers the reducer body 2, it can cooperate with the sealing plate 4 to prevent the reducer body 2 from being exposed to the outside. When the equipment is working, the heat dissipated by the reducer body 2 can be dissipated through the heat dissipation holes 5, and the shielding plate 6 is inclined, so that dust can be prevented from entering the protective shell 3 from the heat dissipation holes 5. The dust filter plate 7 and the shielding plate 6 are magnetically connected, so the dust filter plate 7 can be disassembled at any time to clean the dust on its surface to prevent dust from blocking the heat dissipation of the heat dissipation holes 5.
[0037] By means of the rubber plate 14 and the damper 13, when the reducer body 2 is working, the amplitude of the left and right shaking of the reducer body 2 can be reduced, and the stability of the device can be improved. The position of the rubber plate 14 can be adjusted by the control panel 8. It is only necessary to pull the control panel 8 to slide inside the protective shell 3, and finally, the nut 11 can be turned to prevent the rubber plate 14 from moving. When it is necessary to quickly disassemble the shell to inspect the reducer body 3, the forward and reverse screws 15 are rotated to control the two sets of plug plates 16 to slide away from each other along the top of the mounting seat 1. When the two sets of plug plates 16 slide out of the protective shell 3, the protective shell 3 can be removed to inspect the reducer body 2.
[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A light and thin gear reducer, comprising a mounting seat (1), characterized in that: The top of the mounting seat (1) is fixedly connected to a reducer body (2), the side of the reducer body (2) is provided with a protective shell (3) that is in contact with the mounting seat (1), the top of the mounting seat (1) is fixedly connected to a sealing plate (4) that is in contact with the reducer body (2), both sides of the protective shell (3) are provided with heat dissipation holes (5), the sides of two groups of the heat dissipation holes (5) are fixedly connected to shielding plates (6) that are fixedly connected to the protective shell (3), and one side of the two groups of shielding plates (6) is in contact with a dust filter plate (7).
2. A light and thin gear reducer according to claim 1, characterized in that: The protective shell (3) is slidably connected to a control plate (8), and connecting rods (9) are fixedly connected to both sides of the control plate (8). The surfaces of the two groups of connecting rods (9) are slidably connected to limit plates (10) fixedly connected to the protective shell (3). One side of the limit plate (10) is provided with a nut (11) threadedly connected to the connecting rod (9). The tails of the two groups of control plates (8) are fixedly connected to mounting plates (12). The tails of the two groups of mounting plates (12) are fixedly connected to dampers (13). The tails of the two groups of dampers (13) are fixedly connected to rubber plates (14) that fit the reducer body (2). The top of the mounting seat (1) is rotatably connected to forward and reverse screws (15), and the surfaces of the forward and reverse screws (15) are threadedly connected to two groups of plug plates (16) that are slidably connected to the mounting seat (1) and embedded in the protective shell (3).
3. A light and thin gear reducer according to claim 1, characterized in that: Both sides of the sealing plate (4) are in close contact with the protective shell (3), and no gap exists between the sealing plate (4) and the reducer body (2) and the protective shell (3).
4. A light and thin gear reducer according to claim 1, characterized in that: The shielding plate (6) is arranged to be tilted downward, and the shielding plate (6) tightly wraps around the heat dissipation hole (5).
5. A light and thin gear reducer according to claim 1, characterized in that: The dust filter plate (7) is magnetically connected to the shield plate (6), and the dust filter plate (7) is of detachable design.
6. A light and thin gear reducer according to claim 2, characterized in that: The control plate (8) is a U-shaped structure, and the control plate (8) is fixed inside the limiting plate (10) via a nut (11) to form a fixed structure.
7. A light and thin gear reducer according to claim 2, characterized in that: The dampers (13) are arranged at equal intervals in the transverse direction on one side of the mounting plate (12), and the dampers (13) and the rubber plate (14) are perpendicular to each other.
8. A light and thin gear reducer according to claim 2, characterized in that: The plug plate (16) is tightly fitted to the inner wall of the protective shell (3), and the protective shell (3) forms a fixed structure through the plug plate (16).
Citation Information
Patent Citations
Light and thin gear reducer
CN218718648U