Multi-layer curing oven

By designing a multi-layer curing furnace, using a multi-layer reaction device and a PLC control device, the problems of small storage space and low production efficiency of the single-layer curing furnace are solved, and efficient processing of the pallets and improved production efficiency are achieved.

CN222544392UActive Publication Date: 2025-02-28HOLLYSYS (SUZHOU) AUTOMATIC CONTROL TECH CO LTD
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Patent Information

Application Number
CN202323379916.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-02-28
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

The existing single-layer curing furnace has small storage space and low production efficiency. Once a failure occurs, it will cause the pallet to be shut down, seriously affecting the company's production efficiency and profits.

Method used

A multi-layer curing furnace is designed, using a multi-layer reaction device, each layer operates independently, combined with PLC control device and feeding and collecting devices to achieve efficient feeding and discharge of the pallets, increasing storage space and production efficiency.

Benefits of technology

Through the design of the multi-layer curing furnace, the production shutdown caused by the failure of the single-layer curing furnace is avoided, the storage space and production efficiency of the pallets are increased, and the production capacity and profit of the enterprise are improved.

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Abstract

The utility model discloses a multilayer curing oven, which belongs to the technical field of tray processing equipment and comprises a multilayer reaction device, a control device, a feeding device and a receiving device. The problems that in the prior art, due to a single-layer curing oven, the space for storing trays is too small, and the production efficiency is too low are solved. For tray curing operation, the most critical step is that the tray can be continuously cured, and the biggest problem of a single-layer curing machine is that the curing operation is stopped once the device breaks down, so that the device has the biggest advantage that a multi-layer reaction device is used; according to the multi-layer reaction device, each layer of reaction device can operate independently, it is guaranteed that production halt cannot be caused even if faults occur, the control device controls the receiving device and the feeding device through a PLC assembly, feeding and discharging can be conducted in order, the storage space of trays can be effectively increased through the multi-layer reaction device, and meanwhile the production efficiency of enterprises is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tray processing equipment, in particular to a multi-layer curing furnace. Background Art

[0002] The vast majority of existing companies are still using single-layer curing furnaces to cure pallets, but single-layer curing furnaces have certain technical defects, that is, the storage space of single-layer curing furnaces is small, and the number of products processed at one time is limited, which leads to low production efficiency. Moreover, once a single-layer curing furnace fails or cannot be used for some reason, it will directly lead to the suspension of pallet production, which will not only greatly reduce production efficiency, but in serious cases will cause corporate losses.

[0003] In order to solve the above problems, the utility model proposes a multi-layer curing furnace, and the multi-layer curing furnace uses a multi-layer reaction device. Each layer of the reaction device can operate independently without interfering with each other. In addition, a control device is used to cooperate with a material receiving device and a material feeding device through a PLC component to send trays to different curing furnace structures for processing products. This can not only prevent the single-layer curing furnace from stopping production due to a malfunction, but also increase storage space and improve production efficiency. Utility Model Content

[0004] To this end, the utility model provides a multi-layer curing furnace to solve the problems of too little storage tray space and too low production efficiency caused by the single-layer curing furnace in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The utility model discloses a multi-layer curing furnace, comprising a multi-layer reaction device, a control device, a feeding device and a receiving device. The multi-layer reaction device is screwed and installed on the right side of the feeding device, the receiving device is screwed and installed on the right side of the multi-layer reaction device, the control device is screwed and installed above the receiving device, and the receiving device has the same structure as the feeding device.

[0007] Furthermore, the multi-layer reaction device includes a multi-layer feeding assembly, a heating assembly and an installation assembly. The installation assembly is screwed on the right side of the feeding device, the multi-layer feeding assembly is screwed inside the installation assembly, and the heating assembly is screwed on the rear of the multi-layer feeding assembly.

[0008] Furthermore, the multi-layer feeding assembly includes a motor assembly, a feeding component, a connecting frame and a buffer component. The feeding component is screwed on the top of the connecting frame, and a plurality of buffer components are screwed on the outside of the connecting frame. The motor assembly is arranged on the right side of the buffer component.

[0009] Furthermore, the heating assembly includes a connecting piece, an air supply plate, a heating component and an air supply component. The air supply plate is screwed on the inner side of the connecting piece, the air supply component is screwed on the outer side of the connecting piece, and the heating component is arranged above the air supply component.

[0010] Furthermore, the control device uses a PLC component to detect the number of layers and arrangement of the conveyor line.

[0011] Furthermore, the feeding device includes a lifting component, a lifting platform, a connecting component and an exhaust fan. The connecting component is screwed on the left side of the multilayer reaction device, the exhaust fan is screwed on the top of the connecting component, the lifting component is screwed inside the connecting component, and the lifting platform is connected to the front of the lifting component.

[0012] Furthermore, the lifting platform includes a conveying component, an electric control component, a connecting frame 2 and a detection component. The front of the lifting component is transmission-connected with the connecting frame 2, the conveying component is screwed on the top of the connecting frame 2, the detection component is arranged above the conveying component, the outside of the conveying component is connected to the electric control component, and the inside of the conveying component is installed with a clamping component.

[0013] Furthermore, the connecting component includes a shell, a mounting plate, a support leg and a feed port, the shell is screwed onto the support leg, a plurality of mounting plates are installed inside the shell, and a feed port is opened on the side of the shell.

[0014] The utility model optimizes the original single-layer curing furnace into a multi-layer curing furnace. For the pallet curing operation, the most critical thing is to be able to continuously perform the curing operation on the pallet. The biggest problem with the single-layer curing machine is that if the device fails, the curing operation will be terminated. Therefore, the biggest advantage of this device is the use of multi-layer reaction devices. Each layer of reaction devices operates independently, ensuring that there will be no production stoppage when a failure occurs. Moreover, the material receiving device and the feeding device can feed and discharge materials in an orderly manner when the control device is controlled by a PLC component. Moreover, the multi-layer reaction device can effectively increase the storage space of the pallet and increase the production efficiency of the enterprise at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0016] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0017] Figure 1 A three-dimensional diagram of a multi-layer curing furnace provided by the utility model;

[0018] Figure 2 A three-dimensional diagram of a multi-layer reaction device provided by the utility model;

[0019] Figure 3 A three-dimensional diagram of a multi-layer feeding assembly provided by the utility model;

[0020] Figure 4 A three-dimensional diagram of the heating assembly provided by the utility model;

[0021] Figure 5 A three-dimensional diagram of the feeding device provided by the utility model;

[0022] Figure 6 A three-dimensional diagram of the lifting platform provided by the utility model;

[0023] Figure 7 A three-dimensional diagram of the connection assembly provided by the utility model;

[0024] In the figure: 1 multi-layer reaction device; 11 multi-layer feeding assembly; 111 motor assembly; 112 feeding component; 113 connecting frame 1; 114 buffer component; 12 heating component; 121 connecting piece; 122 air supply plate; 123 heating component; 124 air supply component; 13 installation component; 2 control device; 3 feeding device; 31 lifting component; 32 lifting platform; 321 conveying component; 322 electric control component; 323 connecting frame 2; 324 detection component; 33 connecting component; 331 housing; 332 mounting plate; 333 support leg; 334 feeding port; 34 exhaust fan; 4 receiving device. DETAILED DESCRIPTION

[0025] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Please refer to Figure 1-Figure 7 Now, a multi-layer curing furnace disclosed in the utility model is described. The utility model is composed of four parts, such as Figure 1 , including a multi-layer reaction device 1, a control device 2, a feeding device 3 and a receiving device 4, the feeding device 3 is screwed with the multi-layer reaction device 1 on the right side, the receiving device 4 is screwed with the multi-layer reaction device 1 on the right side, the control device 2 is screwed with the receiving device 4 above, and the receiving device 4 has the same structure as the feeding device 3. When the utility model is in use, the tray is first placed on the lifting platform 32 through the feed port 334, and then the PLC component detects the number of layers and arrangement of the conveyor line, and the tray is sent to the designated reaction device through the lifting component 31, the feeding component 112 brings the tray to the processing position, and is clamped with the buffer component 114 for processing, and after processing, the feeding component 112 sends the tray to the receiving device 4, and then the receiving device 4 sends the tray out.

[0027] In a specific embodiment, Figure 5 The feeding device 3 includes a lifting assembly 31, a lifting platform 32, a connecting assembly 33 and an exhaust fan 34. The connecting assembly 33 is screwed on the left side of the multilayer reaction device 1, and the exhaust fan 34 is screwed on the top of the connecting assembly 33. The lifting assembly 31 is screwed inside the connecting assembly 33, and the lifting platform 32 is connected to the front of the lifting assembly 31. The exhaust fan 34 is used to cool the feeding device. The lifting platform 32 is controlled to rise and fall by the lifting assembly 31, and the lifting assembly 31 is driven by a servo motor.

[0028] Based on the previous embodiment, Figure 6 The lifting platform 32 includes a conveying component 321, an electric control component 322, a second connecting frame 323 and a detection component 324. The front of the lifting component 31 is connected to the second connecting frame 323 by transmission. The conveying component 321 is screwed and installed on the top of the second connecting frame 323. The detection component 324 is arranged on the top of the conveying component 321. The electric control component 322 is connected to the outside of the conveying component 321. The clamping component is installed inside the conveying component 321. When the tray is placed on the conveying component 321, the clamping component will clamp the tray to prevent it from slipping during the lifting process. The detection component 324 is used to detect the position of the lifting platform 32. The electric control component 322 can control the conveying component 321 to send the tray to the multi-layer reaction device 1.

[0029] Based on the previous embodiment, Figure 7The connecting component 33 includes a housing 331, a mounting plate 332, a support leg 333 and a feed port 334. The housing 331 is screwed on the support leg 333, a plurality of mounting plates 332 are mounted inside the housing 331, and a feed port 334 is provided on the side of the housing 331. The mounting plate 332 is used to connect the lifting component 31, and the feed port 334 is an openable and closable structure, which can be used to place the tray on the lifting platform 32.

[0030] In a specific embodiment, Figure 2 The multi-layer reaction device 1 includes a multi-layer feeding assembly 11, a heating assembly 12 and a mounting assembly 13. The mounting assembly 13 is screwed and installed on the right side of the feeding device 3. The multi-layer feeding assembly 11 is screwed and installed inside the mounting assembly 13. The heating assembly 12 is screwed and installed behind the multi-layer feeding assembly 11. The heating assembly 12 and the feeding assembly 11 are both installed in the mounting assembly 13. The mounting assembly 13 is a cabinet structure, which is convenient for maintenance when a feeding assembly fails.

[0031] Based on the previous embodiment, Figure 3 The multi-layer feeding assembly 11 includes a motor assembly 111, a feeding component 112, a connecting frame 113 and a buffer assembly 114. The feeding component 112 is screwed on the top of the connecting frame 113, and a plurality of buffer assemblies 114 are screwed on the outside of the connecting frame 113. The motor assembly 111 is arranged on the right side of the buffer assembly 114. In order to prevent the tray from moving during processing, the buffer assembly 114 is arranged to play a clamping role. The motor assembly 111 moves with the feeding component 112, and the feeding component 112 moves with the tray.

[0032] Based on the previous embodiment, Figure 4 The heating assembly 12 includes a connector 121, an air supply plate 122, a heating component 123 and an air supply component 124. The air supply plate 122 is screwed to the inner side of the connector 121, and the air supply component 124 is screwed to the outer side of the connector 121. The heating component 123 is arranged above the air supply component 124. The heating component 123 transfers heat to the tray through the air supply plate 122, and the air supply component 124 is arranged to make the tray heated more evenly and increase the heat dissipation efficiency.

[0033] In a specific embodiment, Figure 1 The control device 2 uses a PLC component to detect the number of layers and arrangement of the conveyor line. The PLC component can monitor in real time whether there is vacancy on each layer of the conveyor line. If it is detected that there is vacancy, the tray in the feeding device 3 is sent to the multi-layer reaction device 1 for curing operation.

[0034] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.

Claims

1. A multi-layer curing furnace, characterized in that: The invention comprises a multi-layer reaction device (1), a control device (2), a feeding device (3) and a receiving device (4); the feeding device (3) is screwed on the right side of the multi-layer reaction device (1); the receiving device (4) is screwed on the right side of the multi-layer reaction device (1); the control device (2) is screwed on the top of the receiving device (4); and the receiving device (4) has the same structure as the feeding device (3).

2. The multi-layer curing furnace according to claim 1, characterized in that: The multi-layer reaction device (1) comprises a multi-layer feeding component (11), a heating component (12) and a mounting component (13); the mounting component (13) is screwed and mounted on the right side of the feeding device (3); the multi-layer feeding component (11) is screwed and mounted inside the mounting component (13); and the heating component (12) is screwed and mounted at the rear of the multi-layer feeding component (11).

3. The multi-layer curing furnace according to claim 2, characterized in that: The multi-layer feeding assembly (11) comprises a motor assembly (111), a feeding component (112), a connecting frame (113) and a buffer component (114); the feeding component (112) is screwed on the top of the connecting frame (113); a plurality of buffer components (114) are screwed on the outside of the connecting frame (113); and the motor assembly (111) is arranged on the right side of the buffer component (114).

4. The multi-layer curing furnace according to claim 2, characterized in that: The heating assembly (12) comprises a connecting piece (121), an air supply plate (122), a heating component (123) and an air supply component (124); the air supply plate (122) is screwed and installed on the inner side of the connecting piece (121); the air supply component (124) is screwed and installed on the outer side of the connecting piece (121); and the heating component (123) is arranged above the air supply component (124).

5. The multi-layer curing furnace according to claim 1, characterized in that: The control device (2) uses a PLC component to detect the number of layers and arrangement of the conveyor line.

6. The multi-layer curing furnace according to claim 1, characterized in that: The feeding device (3) comprises a lifting component (31), a lifting platform (32), a connecting component (33) and an exhaust fan (34); the connecting component (33) is screwed on the left side of the multilayer reaction device (1); the exhaust fan (34) is screwed on the top of the connecting component (33); the lifting component (31) is screwed on the inside of the connecting component (33); and the lifting platform (32) is connected to the front of the lifting component (31) by transmission.

7. The multi-layer curing furnace according to claim 6, characterized in that: The lifting platform (32) comprises a conveying component (321), an electric control component (322), a second connecting frame (323) and a detection component (324); the lifting component (31) is connected to the second connecting frame (323) in front of the lifting component (31); the conveying component (321) is screwed on the top of the second connecting frame (323); a detection component (324) is arranged on the top of the conveying component (321); the conveying component (321) is connected to the electric control component (322) on the outside; and a clamping component is installed inside the conveying component (321).

8. The multi-layer curing furnace according to claim 6, characterized in that: The connecting component (33) comprises a shell (331), a mounting plate (332), a support leg (333) and a feed port (334); the shell (331) is screwed onto the support leg (333); a plurality of mounting plates (332) are mounted inside the shell (331); and a feed port (334) is provided on the side of the shell (331).