Sealing device for treating material leakage of CP grate cooler
By installing the L-shaped adjustment plate in the gap between the sealing structure of the grate cold machine and the grate bed, the material leakage problem caused by the wear of the sealing structure of the grate cold machine is solved, and the sealing performance is improved and the material leakage is prevented.
Patent Information
- Application Number
- CN202421734287.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the grate cooler is running, due to wear of the sealing structure, a gap occurs between the sealing structure and the grate bed, causing material to enter the air chamber through the gap, causing material leakage.
Install an L-shaped adjustment plate in the gap created between the sealing structure and the grate bed to block the gap and prevent material from passing through. The L-shaped adjustment plate includes a horizontal plate and a vertical plate arranged intersectingly. The horizontal plate and the Z-shaped sealing plate are in contact with each other. The vertical plate is bolted between the U-shaped sealing groove and the grate bed.
By installing an L-shaped adjustment plate, the gap is effectively blocked and materials are prevented from entering the air chamber, which solves the problem of material leakage from grate cold machine.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of grate coolers, and in particular to a sealing device for controlling leakage of CP grate coolers. Background Art
[0002] Grate cooler is an important main equipment in the clinker burning system of cement plant. Its main function is to cool and transport cement clinker. When in use, hot clinker is unloaded from the kiln mouth onto the grate plate. Under the push of the reciprocating grate plate, it is distributed along the entire length of the grate bed to form a material bed of a certain thickness. Cooling air is blown upward from the bottom of the material bed into the material layer to cool the hot clinker. Since the hot clinker is placed on the grate cooler, its sealing structure is very important for the grate cooler.
[0003] like Figure 2 As shown, the sealing structure of the grate cooler includes a Z-shaped sealing plate 1 and a U-shaped sealing groove 2, which are respectively mounted on the grate bed 3. However, when the grate cooler is running, wear will occur between the U-shaped sealing groove 2, the Z-shaped sealing plate 1 and the grate bed 3, resulting in a gap between the sealing structure and the grate bed 3. When the gap is too large, the material on the grate bed 3 will pass through the gap into the air chamber below the grate bed 3. Utility Model Content
[0004] In order to solve or partially solve the problems existing in the related art, the present application provides a sealing device for controlling leakage of a CP grate cooler.
[0005] To achieve the above objectives, this application is implemented through the following technical solutions:
[0006] A sealing device for controlling leakage of a CP grate cooler comprises a grate bed, and the sealing device for controlling leakage of a CP grate cooler further comprises:
[0007] The Z-shaped sealing plate is connected and fixed to the grate bed by a first bolt;
[0008] The U-shaped sealing groove is connected and fixed to the grate bed by a second bolt;
[0009] An L-shaped adjustment plate is arranged between the U-shaped sealing groove and the grate bed;
[0010] Among them, the L-shaped adjustment plate includes a horizontal plate and a vertical plate arranged to intersect each other, the lower end surface of the horizontal plate is in sliding contact with the upper end surface of the Z-shaped sealing plate, and the vertical plate is provided with a hole allowing the second bolt to pass through, and the second bolt fixes the vertical plate between the U-shaped sealing groove and the grate bed through the hole.
[0011] Optionally, the L-shaped adjustment plate is an elastic spring plate.
[0012] Optionally, a pressure plate is provided above the transverse plate;
[0013] The pressing plate is fixedly connected to the lower end surface of the groove bottom of the U-shaped sealing groove, and there is a gap between the pressing plate and the horizontal plate.
[0014] Optionally, the L-shaped adjustment plate is a stainless steel spring plate.
[0015] Optionally, the surface of the L-shaped adjustment plate is covered with a wear-resistant layer.
[0016] Optionally, the specifications of the L-shaped adjustment plate are: length 1100 mm, width 100 mm, thickness 4 mm.
[0017] Optionally, the specification of the first bolt is M16×50, and the specification of the second bolt is M16×45.
[0018] Beneficial effects of the present application: The present application installs an L-shaped adjustment plate in the gap generated between the sealing structure and the grate bed to block the gap, thereby preventing materials from entering the wind chamber through the gap.
[0019] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0021] Figure 1 It is a structural schematic diagram of a sealing device for controlling leakage of a CP grate cooler shown in an embodiment of the present application;
[0022] Figure 2 This is a wear diagram of a sealing device for controlling leakage of a CP grate cooler as shown in the background technology of this application.
[0023] Figure numerals: 1Z-type sealing plate, 2U-type sealing groove, 3 grate bed, 4 first bolt, 5 second bolt, 6L-type adjustment plate, 7 horizontal plate, 8 vertical plate, 9 pressure plate. DETAILED DESCRIPTION
[0024] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific situation.
[0027] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0028] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0029] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
[0030] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
[0031] In order to make the purpose, technical solutions and beneficial effects of the present application clearer, the preferred embodiments of the present application will be described in detail below in conjunction with the accompanying drawings to facilitate understanding by technical personnel.
[0032] Embodiment 1:
[0033] See also Figure 1 and Figure 2 A sealing device for controlling leakage of a CP grate cooler comprises a grate bed 3, and the sealing device for controlling leakage of a CP grate cooler further comprises:
[0034] The Z-shaped sealing plate 1 is connected and fixed to the grate bed 3 by means of a first bolt 4;
[0035] The U-shaped sealing groove 2 is connected and fixed to the grate bed 3 by a second bolt 5;
[0036] An L-shaped adjustment plate 6 is arranged between the U-shaped sealing groove 2 and the grate bed 3;
[0037] Among them, the L-shaped adjustment plate 6 includes a horizontal plate 7 and a vertical plate 8 that are intersectingly arranged. The lower end surface of the horizontal plate 7 is in sliding contact with the upper end surface of the Z-shaped sealing plate 1. The vertical plate 8 is provided with a hole allowing the second bolt 5 to pass through. The second bolt 5 fixes the vertical plate 8 between the U-shaped sealing groove 2 and the grate bed 3 through the hole.
[0038] Specifically, according to the gap a between the upper end face of the Z-shaped sealing plate 1 and the bottom end face of the U-shaped sealing groove 2, select a suitable thickness of the L-shaped adjustment plate 6, fit the horizontal plate 7 and the vertical plate 8 of the L-shaped adjustment plate 6 with the upper end face of the Z-shaped sealing plate 1 and the side wall of the U-shaped sealing groove 2 respectively, use the second bolt 5 to fix the vertical plate 8 between the U-shaped sealing groove 2 and the grate bed 3, and the bottom of the groove edge of the U-shaped sealing groove 2 and the grate bed 3 have a spacing b of 1 mm; use the first bolt 4 to connect and fix the bottom of the Z-shaped sealing plate 1 to the grate bed 3, thereby completing the installation of the Z-shaped sealing plate 1, the U-shaped sealing groove 2 and the L-shaped adjustment plate 6;
[0039] like Figure 1 As shown, in the conventional technology, when the grate cooler is in operation, wear will occur between the U-shaped sealing groove 2, the Z-shaped sealing plate 1 and the grate bed 3, resulting in gaps a and c between the sealing structure and the grate bed 3. When the gaps are too large, the material on the grate bed 3 will pass through the gaps and enter the air chamber below the grate bed 3; Figure 2 As shown, in this embodiment, an L-shaped adjustment plate 6 is installed in the above-mentioned gap to block the gap, thereby preventing the material from entering the wind chamber through the above-mentioned gap.
[0040] Embodiment 2:
[0041] See also Figure 1 , based on the first embodiment, further and optionally, the L-shaped adjustment plate 6 is an elastic spring plate.
[0042] Specifically, during the operation of the grate cooler, the air chamber blows air into the grate bed 3 to provide a continuous supply of cooling air for cooling the material, and the spring plate has a certain contraction or elasticity. During the air supply process, the wind pressure creates a small gap between the spring plate and the U-shaped sealing groove 2 and the Z-shaped sealing plate 1, so that the cooling air can smoothly pass into the grate bed 3, thereby achieving the purpose of ventilating and cooling the material;
[0043] Meanwhile, during the operation of the grate cooler, there is vibration between the U-shaped sealing groove 2 and the grate bed 3 , and the vibration can be absorbed by the spring plate to achieve the effect of protecting the U-shaped sealing groove 2 and the grate bed 3 .
[0044] Further and optionally, a pressing plate 9 is provided above the transverse plate 7;
[0045] The pressing plate 9 is fixedly connected to the lower end surface of the groove bottom of the U-shaped sealing groove 2 , and there is a gap between the pressing plate 9 and the transverse plate 7 .
[0046] Specifically, the length of the pressing plate 9 is selected according to the length of the U-shaped sealing groove 2, the upper end surface of the pressing plate 9 is fixedly connected to the lower end surface of the groove bottom of the U-shaped sealing groove 2, and there is a 2mm gap between the lower end surface of the pressing plate 9 and the upper end surface of the horizontal plate 7, through which the cooling air can smoothly enter the grate bed 3;
[0047] In addition, since the lower end surface of the horizontal plate 7 is in sliding contact with the upper end surface of the Z-shaped sealing plate 1, the horizontal plate 7 will warp up under the action of wind pressure, thereby generating a warped edge. In this embodiment, a pressure plate 9 is provided to press the warped edge so that the gap formed between the warped edge and the Z-shaped sealing plate 1 is not too large, thereby avoiding leakage.
[0048] Further and optionally, the L-shaped adjustment plate 6 is a stainless steel spring plate.
[0049] Specifically, stainless steel spring plates have good corrosion resistance and high temperature resistance, and are suitable for harsh environments such as humidity, acid and alkali. The fatigue life of spring plates is relatively high, while the fatigue resistance of stainless steel is relatively weak. The combination of the two has certain fatigue resistance and a relatively high service life.
[0050] Further and optionally, the surface of the L-shaped adjustment plate 6 is covered with a wear-resistant layer.
[0051] Specifically, the thickness of the wear-resistant layer is 0.1 mm. Without affecting ventilation, adding the wear-resistant layer can increase the strength of the L-shaped adjustment plate 6 and improve its service life.
[0052] Further and optionally, the specifications of the L-shaped adjustment plate 6 are: length 1100 mm, width 100 mm, thickness 4 mm.
[0053] Specifically, the specifications of the L-shaped adjustment plate 6 are selected according to the length and depth of the U-shaped sealing groove 2. In this embodiment, an L-shaped adjustment plate 6 with a length of 1100 mm, a width of 100 mm, and a thickness of 4 mm is selected to better fit the U-shaped sealing groove 2.
[0054] Further and optionally, the specification of the first bolt 4 is M16×50, and the specification of the second bolt 5 is M16×45.
[0055] Specifically, the specifications of the bolts are selected according to the size of the connecting piece. In this embodiment, the requirements can be met by selecting the first bolts 4 of M16×50 and the second bolts 5 of M16×45.
[0056] In summary, the present application installs an L-shaped adjustment plate 6 in the gap generated between the sealing structure and the grate bed 3 to block the gap, thereby preventing the material from entering the wind chamber through the gap;
[0057] The L-shaped adjustment plate 6 of the present application is an elastic spring plate, which has a certain degree of contraction or elasticity. During the air supply process, the wind pressure causes a small gap between the spring plate and the U-shaped sealing groove 2 and the Z-shaped sealing plate 1, so that the cooling air can smoothly pass into the grate bed 3, thereby achieving the purpose of ventilating and cooling the material; there is vibration between the U-shaped sealing groove 2 and the grate bed 3, and the vibration can be absorbed by the spring plate to achieve the effect of protecting the U-shaped sealing groove 2 and the grate bed 3;
[0058] The present application provides a pressing plate 9 to press the warped edge so that the gap formed between the warped edge and the Z-shaped sealing plate 1 is not too large, thereby avoiding material leakage.
[0059] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the present application rather than to limit it. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present application; the dimensions of the drawings are not related to the specific objects, and the dimensions of the objects can be changed arbitrarily.
Claims
1. A sealing device for controlling leakage of a CP grate cooler, comprising a grate bed (3), characterized in that: The sealing device for controlling leakage of the CP grate cooler also includes: A Z-shaped sealing plate (1) is connected and fixed to the grate bed (3) via a first bolt (4); The U-shaped sealing groove (2) is connected and fixed to the grate bed (3) via a second bolt (5); An L-shaped adjustment plate (6) is arranged between the U-shaped sealing groove (2) and the grate bed (3); The L-shaped adjustment plate (6) comprises a horizontal plate (7) and a vertical plate (8) arranged to intersect each other, the lower end surface of the horizontal plate (7) is in sliding contact with the upper end surface of the Z-shaped sealing plate (1), and the vertical plate (8) is provided with a hole for allowing the second bolt (5) to pass through, and the second bolt (5) passes through the hole to fix the vertical plate (8) between the U-shaped sealing groove (2) and the grate bed (3).
2. The sealing device for controlling leakage of CP grate cooler according to claim 1, characterized in that: The L-shaped adjustment plate (6) is a spring plate with elasticity.
3. The sealing device for controlling leakage of CP grate cooler according to claim 1, characterized in that: A pressing plate (9) is provided above the transverse plate (7); The pressing plate (9) is fixedly connected to the lower end surface of the groove bottom of the U-shaped sealing groove (2), and a gap is provided between the pressing plate (9) and the transverse plate (7).
4. The sealing device for controlling leakage of CP grate cooler according to claim 2, characterized in that: The L-shaped adjustment plate (6) is a stainless steel spring plate.
5. The sealing device for controlling leakage of CP grate cooler as claimed in claim 4, characterized in that: The surface of the L-shaped adjustment plate (6) is covered with a wear-resistant layer.
6. The sealing device for controlling leakage of CP grate cooler according to claim 1, characterized in that: The specifications of the L-shaped adjustment plate (6) are: length 1100 mm, width 100 mm, thickness 4 mm.