Square hole height pressing equipment
By designing square hole pressure height equipment, using components such as servo motors, cylinders and hydraulic rods, the problem of coil shaking during bending is solved, and the flatness of inductance and material savings are achieved.
Patent Information
- Application Number
- CN202421334841.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When the existing coil pressing device bends the coil easily shakes up and down, resulting in unevenness, increasing the space occupation of inductor and waste of material.
A square hole pressure height device is designed, including a winding mechanism, a cutting mechanism, a guide mechanism and a winding mechanism. The movement of each component is driven by the servo motor, a cylinder, a hydraulic rod and a gear to achieve stable bending and shearing of the coil.
Effectively prevent coil shaking, ensure the flatness of the finished inductor and low space occupation, and save materials.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flat wire coil height pressing, in particular to a square hole height pressing device. Background Art
[0002] In the fields of engineering and physics, a coil usually refers to a spiral structure made of a conductor. It can be a simple coil, a solenoid, or a spiral coil. Coils are usually used to generate magnetic fields, inductance, etc.
[0003] When some existing devices bend the coil internally through the mold pressing mechanism, the coil tends to shake up and down, resulting in the coil being not flat enough, so that the finished inductor occupies a high space and wastes materials. Utility Model Content
[0004] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0005] The utility model discloses a square hole height pressing device, comprising an operating box, a base fixedly connected to the bottom of the operating box, and a winding mechanism, the winding mechanism comprising a first fixed column fixedly connected to the top of the operating box, a first slide rail fixedly connected to the side of the first fixed column close to each other, a first slider slidably connected to the outer wall of the first slide rail, a mounting plate fixedly connected to the top of the first slider, a first fixed frame fixedly connected to the bottom of the mounting plate, a first servo motor fixedly connected to the bottom of the first fixed frame, an output end of the first servo motor is rotatably connected to the first fixed frame, the output end of the first servo motor passes through the top of the first fixed frame and extends, a fixing ring fixedly connected to the output end of the first servo motor, and a fixing plate fixedly connected to the top of the fixing ring. This arrangement is to drive the top fixing ring to move by the first servo motor, and the fixing ring drives the fixing plate to rotate.
[0006] Furthermore, a shift ring is fixedly connected to the top of the fixed plate, a second fixed frame is fixedly connected to the top of the operating box, a cylinder is fixedly connected to the top of the second fixed frame, an output end of the cylinder passes through the bottom of the second fixed frame and extends, a connecting rod is fixedly connected to the output end of the cylinder, an end of the connecting rod away from the cylinder is fixedly connected to a pull rod, a third fixed frame is fixedly connected to the top of the mounting plate, the connecting rod is slidably connected inside the third fixed frame, the top end of the connecting rod passes through the top of the third fixed frame and extends, a pressure ring is fixedly connected to the top of the connecting rod, the diameter of the pressure ring is larger than the diameter of the connecting rod, and a guide tube is fixedly connected to the top of the third fixed frame. This arrangement is to drive the shift ring to rotate through the fixed plate, thereby making the wire into a coil.
[0007] Furthermore, a cutting mechanism is arranged above the mounting plate, and the cutting mechanism includes a second slide rail fixedly connected to the top of the mounting plate, a second slider is slidably connected to the outer wall of the second slide rail, a fourth fixed frame is fixedly connected to the top of the mounting plate, a hydraulic rod is fixedly connected inside the fourth fixed frame, and a fifth fixed frame is fixedly connected to the top of the second slider. In this arrangement, the fifth fixed frame is driven to move by the hydraulic rod, thereby causing the slider to move along the slide rail.
[0008] Furthermore, the fifth fixed frame is fixedly connected to the output end of the hydraulic rod, the top of the fifth fixed frame is fixedly connected to a cylinder scissors, the side wall of the fifth fixed frame is fixedly connected to a placement plate, the side wall of the placement plate is fixedly connected to a drop plate, and the bottom of the drop plate is fixedly connected to a material receiving box.
[0009] Furthermore, a guide mechanism is provided above the operation box, and the guide mechanism includes a sixth fixed frame fixedly connected to the top of the operation box, a guide plate is fixedly connected to the top of the sixth fixed frame, a first guide roller is slidably connected to the guide plate, a second guide roller is slidably connected to the guide plate, a first motor is fixedly connected to the side wall of the sixth fixed frame, and a third guide roller is fixedly connected to the output end of the first motor. This arrangement is to drive the third guide roller to move by the motor, thereby facilitating the movement of the cable.
[0010] Furthermore, a winding mechanism is provided on the right side of the operating box, and the winding mechanism includes a base plate provided on the right side of the operating box, a seventh fixing frame is fixedly connected to the top of the base plate, a second motor is fixedly connected to the top of the seventh fixing frame, an output end of the second motor passes through the side wall of the base plate and extends, and the output end of the second motor is fixedly connected to the first gear.
[0011] Furthermore, the outer wall of the first gear is meshingly connected with the second gear, the side wall of the second gear is fixedly connected with the first feed roller, the side wall of the first feed roller is rotatably connected to the side wall of the seventh fixed frame, the top of the seventh fixed frame is fixedly connected with a second fixed rod, the top end of the second fixed rod is fixedly connected with a top plate, and the inner wall of the top plate is rotatably connected with a threaded rod.
[0012] Furthermore, a second servo motor is fixedly connected to the inner wall of the seventh fixed frame, an output end of the second servo motor is fixedly connected to the threaded rod, an outer wall of the threaded rod is threadedly connected to the second servo motor, an outer wall of the threaded rod is threadedly connected to a third slider, a side wall of the third slider is rotatably connected to a second feed roller, a side wall of the top plate is fixedly connected to a support rod, an inner wall of the support rod is rotatably connected to a third feed roller, and the professional setting is to drive the threaded rod to rotate by the second servo motor, thereby moving the third slider along the threaded rod.
[0013] The utility model has the following beneficial effects:
[0014] (1) The utility model causes the connecting rod to move upward or downward through the operation of the cylinder, the connecting rod drives the pull rod to move, the pull rod drives the pressure ring to move, so that the gap between the pressure ring and the third fixed frame changes, so that wires of different diameters can be fixed, and the first servo motor is started. The rotation of the first servo motor drives the fixed ring to rotate, the fixed ring drives the fixed plate to rotate, and the fixed plate drives the shifting ring to rotate, so that the wire can be bent, and the gap between the shifting ring, the pressure ring and the third fixed frame can effectively prevent the wire from shaking, thereby ensuring that the finished inductor occupies less space and saves more materials.
[0015] (2) The utility model starts the second motor and the first motor to feed the material after the wire is curled. When the coil reaches the placement plate, the hydraulic rod and the cylinder scissors are started. The hydraulic rod drives the fifth fixed frame to move. The fifth fixed frame drives the cylinder scissors to move so that the cylinder scissors contact the coil. The cylinder scissors will shear the material when running. The sheared material will fall into the material receiving box through the drop plate for easy collection.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the operating box of the utility model;
[0020] Figure 3 This is a bottom view of the structure of the winding mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the front view structure of the winding mechanism of the utility model;
[0022] Figure 5 This is a schematic diagram of the structure above the mounting plate of the utility model;
[0023] Figure 6 This is a schematic diagram of the cutting mechanism structure of the utility model;
[0024] Figure 7 This is a schematic diagram of the guide mechanism structure of the utility model;
[0025] Figure 8 It is a structural schematic diagram of the winding mechanism of the utility model.
[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0027] In the figure: 1, operating box; 11, base; 2, winding mechanism; 201, first fixed column; 202, first slide rail; 203, first slider; 204, mounting plate; 205, first fixed frame; 206, first servo motor; 207, fixed ring; 208, fixed plate; 209, dial ring; 210, second fixed frame; 211, cylinder; 212, connecting rod; 213, pull rod; 214, pressure ring; 215, third fixed frame; 216, guide tube; 3, cutting mechanism; 301, second slide rail; 302, second slider; 303, fourth fixed frame; 304, 305, fifth fixed frame; 306, cylinder scissors; 30 7. Placement plate; 308. Drop plate; 309. Material receiving box; 4. Guide mechanism; 401. Sixth fixed frame; 402. Guide plate; 403. First guide roller; 404. Second guide roller; 405. First motor; 406. Third guide roller; 5. Winding mechanism; 501. Bottom plate; 502. Seventh fixed frame; 503. Second motor; 504. First gear; 505. Second gear; 506. First feeding roller; 507. Second fixed rod; 508. Top plate; 509. Threaded rod; 510. Second servo motor; 511. Second feeding roller; 512. Support rod; 513. Third feeding roller; 514. Third slider. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1 - Figure 8 As shown, a square hole height pressure device includes an operation box 1, a base 11 is fixedly connected to the bottom of the operation box 1, and also includes:
[0030] The winding mechanism 2 includes a first fixed column 201 fixedly connected to the top of the operating box 1, a first slide rail 202 is fixedly connected to the side of the first fixed column 201 close to each other, a first slider 203 is slidably connected to the outer wall of the first slide rail 202, a mounting plate 204 is fixedly connected to the top of the first slider 203, a first fixed frame 205 is fixedly connected to the bottom of the mounting plate 204, a first servo motor 206 is fixedly connected to the bottom of the first fixed frame 205, an output end of the first servo motor 206 is rotatably connected to the first fixed frame 205, the output end of the first servo motor 206 passes through the top of the first fixed frame 205 and extends, a fixing ring 207 is fixedly connected to the output end of the first servo motor 206, and a fixing plate 208 is fixedly connected to the top of the fixing ring 207.
[0031] Among them, a dial ring 209 is fixedly connected to the top of the fixed plate 208, a second fixed frame 210 is fixedly connected to the top of the operating box 1, a cylinder 211 is fixedly connected to the top of the second fixed frame 210, an output end of the cylinder 211 passes through the bottom of the second fixed frame 210 and extends, a connecting rod 212 is fixedly connected to the output end of the cylinder 211, and a pull rod 213 is fixedly connected to the end of the connecting rod 212 away from the cylinder 211, a third fixed frame 215 is fixedly connected to the top of the mounting plate 204, the connecting rod 212 is slidably connected inside the third fixed frame 215, the top of the connecting rod 212 passes through the top of the third fixed frame 215 and extends, a pressure ring 214 is fixedly connected to the top of the connecting rod 212, the diameter of the pressure ring 214 is larger than the diameter of the connecting rod 212, and a guide tube 216 is fixedly connected to the top of the third fixed frame 215.
[0032] A cutting mechanism 3 is arranged above the mounting plate 204, and the cutting mechanism 3 includes a second slide rail 301 fixedly connected to the top of the mounting plate 204, a second slider 302 is slidably connected to the outer wall of the second slide rail 301, a fourth fixed frame 303 is fixedly connected to the top of the mounting plate 204, a hydraulic rod 304 is fixedly connected inside the fourth fixed frame 303, and a fifth fixed frame 305 is fixedly connected to the top of the second slider 302.
[0033] The fifth fixed frame 305 is fixedly connected to the output end of the hydraulic rod 304, the top of the fifth fixed frame 305 is fixedly connected to the cylinder scissors 306, the side wall of the fifth fixed frame 305 is fixedly connected to the placement plate 307, the side wall of the placement plate 307 is fixedly connected to the drop plate 308, and the bottom of the drop plate 308 is fixedly connected to the material receiving box 309.
[0034] A guide mechanism 4 is arranged above the operating box 1, and the guide mechanism 4 includes a sixth fixed frame 401 fixedly connected to the top of the operating box 1, a guide plate 402 is fixedly connected to the top of the sixth fixed frame 401, a first guide roller 403 is slidably connected to the guide plate 402, a second guide roller 404 is slidably connected to the guide plate 402, a first motor 405 is fixedly connected to the side wall of the sixth fixed frame 401, and a third guide roller 406 is fixedly connected to the output end of the first motor 405.
[0035] A winding mechanism 5 is provided on the right side of the operating box 1, and the winding mechanism 5 includes a base plate 501 provided on the right side of the operating box 1, a seventh fixing frame 502 is fixedly connected to the top of the base plate 501, a second motor 503 is fixedly connected to the top of the seventh fixing frame 502, an output end of the second motor 503 passes through the side wall of the base plate 501 and extends, and a first gear 504 is fixedly connected to the output end of the second motor 503.
[0036] The outer wall of the first gear 504 is meshedly connected to the second gear 505, the side wall of the second gear 505 is fixedly connected to the first feeding roller 506, the side wall of the first feeding roller 506 is rotatably connected to the side wall of the seventh fixed frame 502, the top of the seventh fixed frame 502 is fixedly connected to the second fixed rod 507, the top of the second fixed rod 507 is fixedly connected to the top plate 508, and the inner wall of the top plate 508 is rotatably connected to the threaded rod 509.
[0037] A second servo motor 510 is fixedly connected to the inner wall of the seventh fixed frame 502, and an output end of the second servo motor 510 is fixedly connected to the threaded rod 509, and an outer wall of the threaded rod 509 is threadedly connected to the second servo motor 510, and an outer wall of the threaded rod 509 is threadedly connected to a third slider 514, and a side wall of the third slider 514 is rotatably connected to a second feed roller 511, and a side wall of the top plate 508 is fixedly connected to a support rod 512, and an inner wall of the support rod 512 is rotatably connected to a third feed roller 513.
[0038] When in use, place the bobbin on the first servo motor 206, then pass the wire through the second feed roller 511 and the third feed roller 513, and then pass through the two first guide rollers 403. Pass through the middle of the second guide roller 404 and the third guide roller 406, and then start the linear motor inside the first slider 203. The linear motor will move the first slider 203 along the first slide rail 202, and the first slide rail 202 will drive the mounting plate 204 to move. The mounting plate 204 drives the third fixing frame 215 to move, and the third fixing frame 215 drives the guide tube 216 to move, so that the space in the middle of the guide tube 216 is aligned with the gap between the upper and lower sets of third guide rollers 406, and then the wire will pass through the guide tube 216, and then start the cylinder 211. The operation of the air cylinder 211 causes the connecting rod 212 to move upward or downward, the connecting rod 212 drives the pull rod 213 to move, the pull rod 213 drives the pressure ring 214 to move, so that the gap between the pressure ring 214 and the third fixing frame 215 changes, so that wires of different diameters can be fixed, and then the second motor 503 and the first motor 405 are started, the second motor 503 drives the first gear 504 to rotate, the first gear 504 drives the second gear 505 to rotate, and the second gear 505 drives the first feeding roller 506 to rotate, so that the wire The moving wire shaft rotates to release the wire, the first motor 405 rotates to drive the second guide roller 404 to rotate, so that the wire can be transported, the first servo motor 206 is started, the rotation of the first servo motor 206 drives the fixed ring 207 to rotate, the fixed ring 207 drives the fixed plate 208 to rotate, the fixed plate 208 drives the dial ring 209 to rotate, so that the wire can be bent, and the gap between the dial ring 209, the pressure ring 214 and the third fixing frame 215 can effectively prevent the wire from shaking, thereby ensuring that the finished inductor space occupies The material is low and saves materials. After the curling of the wire is completed, the second motor 503 and the first motor 405 are started to feed the material. When the coil reaches the placement plate 307, the hydraulic rod 304 and the cylinder scissors 306 are started. The hydraulic rod 304 drives the fifth fixed frame 305 to move, and the fifth fixed frame 305 drives the cylinder scissors 306 to move so that the cylinder scissors 306 contact the coil. The cylinder scissors 306 will shear the material when it is running, and the sheared material will fall into the material receiving box 309 through the drop plate 308 for easy collection.
[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A square hole pressure height device, comprising an operating box (1), wherein a base (11) is fixedly connected to the bottom of the operating box (1), characterized in that: Also includes: The winding mechanism (2) comprises a first fixed column (201) fixedly connected to the top of the operation box (1); a first slide rail (202) is fixedly connected to the side of the first fixed column (201) close to each other; a first slider (203) is slidably connected to the outer wall of the first slide rail (202); a mounting plate (204) is fixedly connected to the top of the first slider (203); a first fixed frame (205) is fixedly connected to the bottom of the mounting plate (204); a first servo motor (206) is fixedly connected to the bottom of the first fixed frame (205); an output end of the first servo motor (206) is rotatably connected to the first fixed frame (205); the output end of the first servo motor (206) passes through the top of the first fixed frame (205) and extends; a fixing ring (207) is fixedly connected to the output end of the first servo motor (206); and a fixing plate (208) is fixedly connected to the top of the fixing ring (207); The top of the fixed plate (208) is fixedly connected to a dial ring (209), the top of the operating box (1) is fixedly connected to a second fixed frame (210), the top of the second fixed frame (210) is fixedly connected to a cylinder (211), the output end of the cylinder (211) passes through the bottom of the second fixed frame (210) and extends, the output end of the cylinder (211) is fixedly connected to a connecting rod (212), and the end of the connecting rod (212) away from the cylinder (211) is fixedly connected to a pull rod ( 213), the top of the mounting plate (204) is fixedly connected to a third fixing frame (215), the connecting rod (212) is slidably connected inside the third fixing frame (215), the top of the connecting rod (212) passes through the top of the third fixing frame (215) and extends, the top of the connecting rod (212) is fixedly connected to a pressure ring (214), the diameter of the pressure ring (214) is larger than the diameter of the connecting rod (212), and the top of the third fixing frame (215) is fixedly connected to a guide tube (216).
2. A square hole pressure height device according to claim 1, characterized in that: A cutting mechanism (3) is arranged above the mounting plate (204), and the cutting mechanism (3) comprises a second slide rail (301) fixedly connected to the top of the mounting plate (204), a second slider (302) being slidably connected to the outer wall of the second slide rail (301), a fourth fixing frame (303) being fixedly connected to the top of the mounting plate (204), a hydraulic rod (304) being fixedly connected inside the fourth fixing frame (303), and a fifth fixing frame (305) being fixedly connected to the top of the second slider (302).
3. A square hole pressure height device according to claim 2, characterized in that: The fifth fixed frame (305) is fixedly connected to the output end of the hydraulic rod (304), the top of the fifth fixed frame (305) is fixedly connected to a cylinder scissors (306), the side wall of the fifth fixed frame (305) is fixedly connected to a placement plate (307), the side wall of the placement plate (307) is fixedly connected to a drop plate (308), and the bottom of the drop plate (308) is fixedly connected to a material receiving box (309).
4. A square hole pressure height device according to claim 1, characterized in that: A guide mechanism (4) is arranged above the operation box (1), and the guide mechanism (4) comprises a sixth fixed frame (401) fixedly connected to the top of the operation box (1), a guide plate (402) fixedly connected to the top of the sixth fixed frame (401), a first guide roller (403) slidably connected to the guide plate (402), a second guide roller (404) slidably connected to the guide plate (402), a first motor (405) fixedly connected to the side wall of the sixth fixed frame (401), and a third guide roller (406) fixedly connected to the output end of the first motor (405).
5. A square hole pressure height device according to claim 4, characterized in that: A winding mechanism (5) is arranged on the right side of the operating box (1), and the winding mechanism (5) comprises a bottom plate (501) arranged on the right side of the operating box (1), a seventh fixing frame (502) is fixedly connected to the top of the bottom plate (501), a second motor (503) is fixedly connected to the top of the seventh fixing frame (502), an output end of the second motor (503) passes through the side wall of the bottom plate (501) and extends, and a first gear (504) is fixedly connected to the output end of the second motor (503).
6. A square hole pressure height device according to claim 5, characterized in that: The outer wall of the first gear (504) is meshingly connected to the second gear (505), the side wall of the second gear (505) is fixedly connected to the first feeding roller (506), the side wall of the first feeding roller (506) is rotatably connected to the side wall of the seventh fixed frame (502), the top of the seventh fixed frame (502) is fixedly connected to a second fixed rod (507), the top of the second fixed rod (507) is fixedly connected to a top plate (508), and the inner wall of the top plate (508) is rotatably connected to a threaded rod (509).
7. A square hole pressure height device according to claim 6, characterized in that: The inner wall of the seventh fixed frame (502) is fixedly connected to a second servo motor (510), the output end of the second servo motor (510) is fixedly connected to a threaded rod (509), the outer wall of the threaded rod (509) is threadedly connected to the second servo motor (510), the outer wall of the threaded rod (509) is threadedly connected to a third slider (514), the side wall of the third slider (514) is rotatably connected to a second feeding roller (511), the side wall of the top plate (508) is fixedly connected to a support rod (512), and the inner wall of the support rod (512) is rotatably connected to a third feeding roller (513).