Flat wire peeling and magnetic ring winding device

Abstract

The utility model discloses a flat wire peeling and magnetic ring winding device, which comprises a pay-off rack, a dust collector, a peeling machine, an encoder and a magnetic ring winding machine, the dust collector is mounted on the right side of the pay-off rack, the peeling machine is mounted on the right side of the dust collector, the magnetic ring winding machine is mounted on the right side of the peeling machine, the encoder is mounted on the magnetic ring winding machine, and the encoder is used for measuring the length of a wire. According to the utility model, full-automatic peeling and peeling thickness setting can be realized through the peeling machine; and full-automatic peeling and winding can be performed through the peeling machine and the winding machine, so that the working efficiency is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the field of flat wire stripping, in particular to a flat wire stripping and magnetic ring winding device. Background Art

[0002] As a multi-core cable, flat cable is widely used in mobile electrical equipment, such as cranes, elevators, etc. The flat blanking module structure is particularly suitable for occasions with frequent bending. To facilitate customer use, the outer skin of the blanking module connection section at both ends of the flat cable needs to be stripped and the exposed conductor needs to be shaped when the cable leaves the factory.

[0003] Currently, the stripping and winding operations of flat cables on the market often require manual winding before stripping, and the stripping thickness cannot be set, which can easily damage the wires in the flat cable during stripping, causing the cable to be scrapped. Utility Model Content

[0004] The purpose of the utility model is to provide a flat wire stripping and magnetic ring winding device, aiming to solve the problems existing in the background technology. To achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A flat wire stripping and magnetic ring winding device comprises a wire pay-off stand, a dust collector, a stripping machine, an encoder and a magnetic ring winding machine. The dust collector is installed on the right side of the wire pay-off stand, the stripping machine is installed on the right side of the dust collector, the magnetic ring winding machine is installed on the right side of the stripping machine, and the encoder is installed on the magnetic ring winding machine. The encoder is used to measure the length of the wire.

[0006] The peeling machine includes a control frame, a transfer component, a side peeling component, a plane peeling component, a first straightening component and a second straightening component. The transfer component is installed on the frame, and the side peeling component, the plane peeling component, the first straightening component and the second straightening component are all installed on the transfer component. The side peeling component and the plane peeling component move on the transfer component through the linear module of the transfer component. The first straightening component and the second straightening component are installed on the left and right sides of the transfer component, the plane peeling component is installed on the right side of the first straightening component, and the side peeling component is installed between the plane peeling component and the second straightening component.

[0007] Preferably, the first straightening component includes a first supporting component, a first wire pressing component, a brushing induction component, a vertical straightening component and a first horizontal straightening component. The first wire pressing component is installed on the top of the first supporting component, the first horizontal straightening component is installed on the left side of the first wire pressing component, the vertical straightening component is installed on the left side of the first horizontal straightening component, and the brushing induction component is installed on the left side of the vertical straightening component.

[0008] Preferably, the planar peeling assembly includes a fixed seat component, a first peeling component, a second peeling component, a first limiting component, a second limiting component, a first sensing component, a second sensing component, a first sensing sheet, a second sensing sheet, a first sliding plate, a second sliding plate, a first positioning groove component, a first dust collecting pipe and a dust collecting pipe joint. The first peeling component and the second peeling component are respectively arranged on the left and right sides of the fixed seat component. The first peeling component and the second peeling component are respectively used for peeling the upper side and the lower side of the wire. The tail of the linear guide rail of the first peeling component is provided with a first limiting component. A second limiting component is arranged on the top of the linear guide rail of the second peeling component, a first sensing sheet is arranged on the top of the first peeling component, a second sensing sheet is arranged on the bottom of the second peeling component, a first sliding plate is arranged between the first peeling component and the fixed seat component, a second sliding plate is arranged between the second peeling component and the fixed seat component, a first sensing component is arranged on the top of the first sliding plate, a second sensing component is installed on the bottom of the second sliding plate, a first positioning groove component is installed inside the fixed seat component, and a first dust collecting pipe is installed at the bottom of the fixed seat component through a dust collecting pipe joint.

[0009] Preferably, the side stripping assembly includes a second supporting component, a third stripping component, a fourth stripping component, a second positioning groove component, a second dust collecting pipe and a cover component. The third stripping component and the fourth stripping component are respectively installed on the left and right sides of the second supporting component. The third stripping component and the fourth stripping component are respectively used for left-side stripping and right-side stripping of the wire. The second dust collecting pipe is arranged on the left side of the second supporting component, the cover component is installed on the right side of the second supporting component, the cover component is installed on the right side of the second supporting component, and the second positioning groove is installed inside the second supporting component.

[0010] Preferably, the second straightening assembly includes a third supporting component, a second wire pressing component, a collecting box and a cleaning component, the second wire pressing component is installed on the top of the third supporting component, the collecting box is installed on the right side of the second wire pressing component, and the cleaning component is installed on the right side of the collecting box.

[0011] Preferably, the transfer assembly includes a transfer platform, a first linear guide, a second linear guide, a third linear guide, an adjustment component and a linear module. The first linear guide and the third linear guide are installed on the left and right sides of the bottom of the transfer platform, the second linear guide is installed between the first linear guide and the third linear guide, the adjustment component is installed between the second linear guide and the third linear guide, and the linear module is installed on the top of the transfer platform.

[0012] Preferably, the encoder includes a wire extension board, a fixed plate, a reinforcing rib, a first roller component, a measuring component and a second roller component. The measuring component is installed on the top of the wire extension board, the first roller component is installed on the left side of the wire extension board, the second roller component is installed between the first roller component and the measuring component, the fixed plate is installed on the front side of the wire extension board, and a reinforcing rib is installed below the connection between the fixed plate and the wire extension board.

[0013] The beneficial effects of the utility model include: the peeling machine can fully automatically peel and set the peeling thickness; the peeling machine and the winding machine can fully automatically perform peeling and winding, thus greatly improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 An overall schematic diagram provided for an embodiment of the utility model;

[0015] Figure 2 A schematic diagram of the structure of a peeling machine provided in an embodiment of the utility model;

[0016] Figure 3 A schematic diagram of a partial structure provided for an embodiment of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the transfer assembly of an embodiment of the utility model;

[0018] Figure 5 A schematic diagram of the structure of a side peeling assembly provided in an embodiment of the utility model;

[0019] Figure 6 A schematic diagram of the structure of a flat peeling assembly provided in an embodiment of the utility model;

[0020] Figure 7 A schematic diagram of the structure of a flat peeling assembly provided in an embodiment of the utility model;

[0021] Figure 8 A schematic diagram of the structure of a flat peeling assembly provided in an embodiment of the utility model;

[0022] Fig. 9 A schematic diagram of the structure of a first straightening assembly provided in an embodiment of the utility model;

[0023] Fig.10 A schematic diagram of the structure of a second straightening assembly provided in an embodiment of the utility model;

[0024] Fig.11 A schematic diagram of the encoder structure provided in an embodiment of the utility model.

[0025] Among them, the reference numerals in the figure are:

[0026] 1. Pay-off rack; 2. Dust collector; 3. Stripping machine; 31. Control rack; 32. Transfer assembly; 321. Transfer platform; 322. First linear guide; 323. Second linear guide; 324. Third linear guide; 325. Adjustment component; 326. Linear module; 33. Side stripping assembly; 331. Second support component; 332. Third stripping component; 333. Fourth stripping component; 334. Second positioning groove component; 335. Second dust collecting pipe; 336. Cover component; 34. Plane stripping assembly; 3401. Fixed seat component; 3402. First stripping component; 3403. Second stripping component; 3404. First limit component; 3405. Second limit component; 3406. First induction component; 3407. Second induction component Parts; 3408, first induction sheet; 3409, second induction sheet; 3410, first sliding plate; 3411, second sliding plate; 3412, first positioning groove component; 3413, first dust collecting pipe; 3414, dust collecting pipe joint; 35, first straightening component; 351, first supporting component; 352, first pressing component; 353, brushing sensing component; 354, vertical straightening component; 355, first horizontal straightening component; 36, second straightening component; 361, third supporting component; 362, second pressing component; 363, collecting box; 364, brushing component; 4, encoder; 41, wire board; 42, fixing plate; 43, reinforcing rib; 44, first roller component; 45, measuring component; 46, second roller component; 5, magnetic ring winding machine. DETAILED DESCRIPTION

[0027] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the relevant drawings. The drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a centered element. When an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be a centered element at the same time. On the contrary, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method. The terms "upper end", "lower end", "left side", "right side", "front end", "rear end" and similar expressions used herein are positional relationships with reference to the accompanying drawings.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0030] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0031] like Figures 1 to 9 As shown, an embodiment of the utility model provides a flat wire stripping and magnetic ring winding device, comprising a pay-off rack 1, a dust collector 2, a stripping machine 3, an encoder 4 and a magnetic ring winding machine 5, the dust collector 2 is installed on the right side of the pay-off rack 1, the stripping machine 3 is installed on the right side of the dust collector 2, the magnetic ring winding machine 5 is installed on the right side of the stripping machine 3, the encoder 4 is installed on the magnetic ring winding machine 5, and the encoder 4 is used to measure the length of the wire.

[0032] The peeling machine 3 includes a control frame 31, a transfer component 32, a side peeling component 33, a plane peeling component 34, a first straightening component 35 and a second straightening component 36. The transfer component 32 is installed on the frame, and the side peeling component 33, the plane peeling component 34, the first straightening component 35 and the second straightening component 36 are all installed on the transfer component 32. The side peeling component 33 and the plane peeling component move on the transfer component 32 through the linear module 326 of the transfer component 32. The first straightening component 35 and the second straightening component 36 are installed on the left and right sides of the transfer component 32, the plane peeling component 34 is installed on the right side of the first straightening component 35, and the side peeling component 33 is installed between the plane peeling component 34 and the second straightening component 36.

[0033] In the embodiment, the first straightening component 35 includes a first supporting component 351, a first wire pressing component 352, a cleaning induction component 353, a vertical straightening component 354 and a first horizontal straightening component 355. The first wire pressing component 352 is installed on the top of the first supporting component 351, the first horizontal straightening component 355 is installed on the left side of the first wire pressing component 352, the vertical straightening component 354 is installed on the left side of the first horizontal straightening component 355, and the cleaning induction component 353 is installed on the left side of the vertical straightening component 354.

[0034] In the embodiment, the planar stripping assembly 34 includes a fixed seat component 3401, a first stripping component 3402, a second stripping component 3403, a first limiting component 3404, a second limiting component 3405, a first sensing component 3406, a second sensing component 3407, a first sensing sheet 3408, a second sensing sheet 3409, a first sliding plate 3410, a second sliding plate 3411, a first positioning groove component 3412, a first dust collecting pipe 3413 and a dust collecting pipe joint 3414, the first stripping component 3402 and the second stripping component 3403 are respectively arranged on the left and right sides of the fixed seat component 3401, the first stripping component 3402 and the second stripping component 3403 are respectively used for stripping the upper side and the lower side of the wire, and the tail of the linear guide rail of the first stripping component 3402 is provided with a first limiting component 34 04, a second limiting component 3405 is arranged on the top of the linear guide rail of the second peeling component 3403, a first sensing sheet 3408 is arranged on the top of the first peeling component 3402, a second sensing sheet 3409 is arranged on the bottom of the second peeling component 3403, a first sliding plate 3410 is arranged between the first peeling component 3402 and the fixed seat component 3401, a second sliding plate 3411 is arranged between the second peeling component 3403 and the fixed seat component 3401, a first sensing component 3406 is arranged on the top of the first sliding plate 3410, a second sensing component 3407 is installed on the bottom of the second sliding plate 3411, a first positioning groove component 3412 is installed inside the fixed seat component 3401, and a first dust collecting pipe 3413 is installed on the bottom of the fixed seat component 3401 through a dust collecting pipe joint 3414.

[0035] In the embodiment, the side stripping assembly 33 includes a second supporting component 331, a third stripping component 332, a fourth stripping component 333, a second positioning groove component 334, a second dust collecting pipe 335 and a cover component 336. The third stripping component 332 and the fourth stripping component 333 are respectively installed on the left and right sides of the second supporting component 331. The third stripping component 332 and the fourth stripping component 333 are respectively used for left-side stripping and right-side stripping of the wire. The second dust collecting pipe 335 is arranged on the left side of the second supporting component 331, the cover component 336 is installed on the right side of the second supporting component 331, and the second positioning groove component 334 is installed inside the second supporting component 331.

[0036] In the embodiment, the second straightening assembly 36 includes a third supporting component 361, a second wire pressing component 362, a collecting box 363 and a cleaning component 364. The second wire pressing component 362 is installed on the top of the third supporting component 361, the collecting box 363 is installed on the right side of the second wire pressing component 362, and the cleaning component 364 is installed on the right side of the collecting box 363.

[0037] In the embodiment, the transfer assembly 32 includes a transfer platform 321, a first linear guide 322, a second linear guide 323, a third linear guide 324, an adjustment component 325 and a linear module 326. The first linear guide 322 and the third linear guide 324 are installed on the left and right sides of the bottom of the transfer platform 321, the second linear guide 323 is installed between the first linear guide 322 and the third linear guide 324, the adjustment component 325 is installed between the second linear guide 323 and the third linear guide 324, and the linear module 326 is installed on the top of the transfer platform 321.

[0038] In the embodiment, the encoder includes a wire board 41, a fixed plate 42, a reinforcing rib 43, a first roller component 44, a measuring component 45 and a second roller component 46. The measuring component 45 is installed on the top of the wire board 41, the first roller component 44 is installed on the left side of the wire board 41, the second roller component 46 is installed between the first roller component 44 and the measuring component 45, the fixed plate 42 is installed on the front side of the wire board 41, and the reinforcing rib 43 is installed below the connection between the fixed plate 42 and the wire board.

[0039] In the second embodiment, the bobbin is placed on the pay-off rack 1, the wire is stripped and straightened by the stripping machine 3, and then the wire length is measured by the encoder 4 and then wound by the winding machine 5. The dust in the process is collected by the dust collector 2.

[0040] The above implementation modes are only used to illustrate the present invention, but not to limit the present invention. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention. The scope of patent protection of the present invention should be limited by the claims.

Claims

1. A flat wire stripping and magnetic ring winding device, characterized in that: It includes a pay-off stand, a dust collector, a peeling machine, an encoder and a magnetic ring winding machine. The dust collector is installed on the right side of the pay-off stand, the peeling machine is installed on the right side of the dust collector, the magnetic ring winding machine is installed on the right side of the peeling machine, and the encoder is installed on the magnetic ring winding machine. The encoder is used to measure the length of the wire; The peeling machine includes a control frame, a transfer component, a side peeling component, a plane peeling component, a first straightening component and a second straightening component. The transfer component is installed on the frame, and the side peeling component, the plane peeling component, the first straightening component and the second straightening component are all installed on the transfer component. The side peeling component and the plane peeling component move on the transfer component through the linear module of the transfer component. The first straightening component and the second straightening component are installed on the left and right sides of the transfer component, the plane peeling component is installed on the right side of the first straightening component, and the side peeling component is installed between the plane peeling component and the second straightening component.

2. A flat wire stripping and magnetic ring winding device according to claim 1, characterized in that: The first straightening component includes a first supporting component, a first wire pressing component, a cleaning induction component, a vertical straightening component and a first horizontal straightening component. The first wire pressing component is installed on the top of the first supporting component, the first horizontal straightening component is installed on the left side of the first wire pressing component, the vertical straightening component is installed on the left side of the first horizontal straightening component, and the cleaning induction component is installed on the left side of the vertical straightening component.

3. A flat wire stripping and magnetic ring winding device according to claim 2, characterized in that: The planar stripping assembly includes a fixed seat component, a first stripping component, a second stripping component, a first limiting component, a second limiting component, a first sensing component, a second sensing component, a first sensing sheet, a second sensing sheet, a first sliding plate, a second sliding plate, a first positioning groove component, a first dust collecting pipe and a dust collecting pipe joint. The first stripping component and the second stripping component are respectively arranged on the left and right sides of the fixed seat component. The first stripping component and the second stripping component are respectively used for stripping the upper and lower sides of the wire. The tail of the linear guide rail of the first stripping component is provided with the first limiting component, and the linear guide rail of the second stripping component is provided with the first limiting component. The second limiting component is provided at the top of the rail, the first sensing sheet is provided at the top of the first peeling component, the second sensing sheet is provided at the bottom of the second peeling component, a first sliding plate is provided between the first peeling component and the fixed seat component, the second sliding plate is provided between the second peeling component and the fixed seat component, the first sensing component is provided at the top of the first sliding plate, the second sensing component is installed at the bottom of the second sliding plate, the first positioning groove component is installed inside the fixed seat component, and the first dust collecting pipe is installed at the bottom of the fixed seat component through the dust collecting pipe joint.

4. A flat wire stripping and magnetic ring winding device according to claim 3, characterized in that: The side stripping assembly includes a second supporting component, a third stripping component, a fourth stripping component, a second positioning groove component, a second dust collecting pipe and a cover component. The third stripping component and the fourth stripping component are respectively installed on the left and right sides of the second supporting component. The third stripping component and the fourth stripping component are respectively used for left-side stripping and right-side stripping of the wire. The second dust collecting pipe is arranged on the left side of the second supporting component, the cover component is installed on the right side of the second supporting component, and the second positioning groove is installed inside the second supporting component.

5. A flat wire stripping and magnetic ring winding device according to claim 4, characterized in that: The second straightening assembly includes a third supporting component, a second wire pressing component, a collecting box and a cleaning component. The second wire pressing component is installed on the top of the third supporting component, the collecting box is installed on the right side of the second wire pressing component, and the cleaning component is installed on the right side of the collecting box.

6. A flat wire stripping and magnetic ring winding device according to claim 5, characterized in that: The transfer assembly includes a transfer platform, a first linear guide, a second linear guide, a third linear guide, an adjustment component and a linear module. The first linear guide and the third linear guide are installed on the left and right sides of the bottom of the transfer platform, the second linear guide is installed between the first linear guide and the third linear guide, the adjustment component is installed between the second linear guide and the third linear guide, and the linear module is installed on the top of the transfer platform.

7. A flat wire stripping and magnetic ring winding device according to claim 5 or 6, characterized in that: The encoder includes a wire extension board, a fixed plate, a reinforcing rib, a first roller component, a measuring component and a second roller component. The measuring component is installed on the top of the wire extension board, the first roller component is installed on the left side of the wire extension board, the second roller component is installed between the first roller component and the measuring component, the fixed plate is installed on the front side of the wire extension board, and the reinforcing rib is installed below the connection between the fixed plate and the wire extension board.

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