Electric furnace changing switch

By using switching control devices and water-cooled copper discharge in the electric furnace switch, the problems of poor contact and equipment overheating are solved, and a more efficient and safe electric furnace furnace replacement operation is achieved.

CN222546165UActive Publication Date: 2025-02-28CHANGZHOU JINGSHUO MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202323460244.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-02-28
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

Existing electric furnace changer switches are prone to poor contact and equipment overheating during use, which affects the efficiency and safety of furnace changer.

Method used

An electric furnace switch is designed, and a switching control device is used to drive the first connecting block and the second connecting block to move in opposite directions, so as to realize the mutually exclusive connection between the input block and the first output block or the second output block. At the same time, water-cooled copper drains and water distributors are used to dissipate heat to ensure that the equipment can effectively cool down during operation.

Benefits of technology

By achieving reliable switching control and effective heat dissipation measures, poor contact and equipment overheating are avoided, and the working stability and service life of the electric furnace are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric furnace changing switch which comprises a rack, a first output block, a second output block, an input block, a first connecting block, a second connecting block and a switching control device, and the first output block and the second output block are installed on the rack; the input block is mounted between the first output block and the second output block; the first connecting block is arranged on the rack in a sliding manner; the first connecting block is suitable for contacting and connecting the input block and the first output block; the second connecting block is arranged on the rack in a sliding manner; the second connecting block is suitable for contacting and connecting the input block and the second output block; the switching control device is connected with the first connecting block and the second connecting block; and the switching control device is suitable for acting to drive the first connecting block and the second connecting block to move in opposite directions. Switching of different electric furnaces can be achieved, the switching efficiency is improved, and the problem of poor contact is avoided.
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Description

Technical Field

[0001] The utility model relates to an electric furnace-changing switch, belonging to the technical field of switch equipment. Background Art

[0002] At present, in the process of industrial production, there are many occasions where electric furnaces are needed, such as steelmaking, cast iron, non-ferrous metal smelting, etc. The working state of the electric furnace directly affects the production efficiency and product quality. In order to improve the utilization rate of electric furnaces, many electric furnaces have two furnace bodies, which are controlled by a set of power cabinets. When the power cabinet is connected to the furnace body, it is necessary to switch through the furnace switch.

[0003] After searching the prior art, it was found that the Chinese patent with publication number CN205104389U disclosed an electric busbar type furnace change switch, which uses a motor to drive the busbar to move through a screw rod to achieve switching. However, it was found during use that the large contact area between the plates easily leads to poor contact, and the heat generated during operation cannot be dissipated in time. Long-term or high-intensity work can easily cause the equipment to overheat, affecting the efficiency and safety of furnace change. Summary of the invention

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an electric furnace-changing switch, which can realize the switching of different electric furnaces, improve the switching efficiency and avoid the problem of poor contact.

[0005] In order to solve the above technical problems, the technical solution of the utility model is: an electric furnace change switch, comprising:

[0006] frame;

[0007] A first output block and a second output block, wherein the first output block and the second output block are mounted on the frame;

[0008] an input block installed between the first output block and the second output block;

[0009] a first connecting block, the first connecting block being slidably disposed on the frame;

[0010] The first connection block is adapted to contact and connect the input block and the first output block;

[0011] a second connecting block, the second connecting block being slidably disposed on the frame;

[0012] The second connection block is adapted to contact and connect the input block and the second output block;

[0013] a switching control device, the switching control device being connected to the first connection block and the second connection block;

[0014] The switching control device is adapted to drive the first connection block and the second connection block to move in opposite directions to switch the connection between the input block and the first output block or the connection between the input block and the second output block.

[0015] Further, in order to achieve electric control and stable switching, the switching control device includes:

[0016] A drive assembly, wherein the drive assembly is mounted on the frame;

[0017] A transmission screw, the transmission screw being rotatably mounted on the frame;

[0018] The driving assembly is suitable for driving the transmission screw to rotate;

[0019] A connection fulcrum is provided on the frame between the first output block and the second output block;

[0020] A lever, the lever being connected to a connecting fulcrum of the frame;

[0021] One end of the lever is slidably fitted on the transmission screw via a nut;

[0022] The first connection block and the second connection block are respectively hinged on both sides of the lever connected to the connection fulcrum;

[0023] One end of the lever is suitable for horizontal movement driven by the transmission screw and rotating around the connection fulcrum to drive the first connection block and the second connection block to move relative to each other.

[0024] Furthermore, in order to prevent overtravel, a limit switch is also provided on the frame, and the limit switch is suitable for limiting the horizontal movement range of the lever on the transmission screw.

[0025] Furthermore, in order to optimize the driving efficiency and improve the working efficiency of the equipment, the driving component includes:

[0026] A motor, wherein the motor is mounted on the frame;

[0027] A reducer, wherein an input end of the reducer is connected to an output end of the motor;

[0028] The output end of the reducer is connected to the transmission screw;

[0029] The motor is suitable for driving the transmission screw to rotate through the reducer.

[0030] Furthermore, in order to improve the heat dissipation effect and prolong the service life, the conductive parts of the input block, the first output block and the second output block are water-cooled copper bars;

[0031] The water-cooling copper bars are all provided with water-cooling interfaces.

[0032] Further, to ensure the smooth and stable operation of the equipment, the electric furnace changer switch also includes a water distributor, which is installed in the frame;

[0033] The water distributor is provided with a plurality of water nozzles;

[0034] The water nozzles are respectively connected to the water cooling interfaces of the corresponding water-cooling copper bars.

[0035] Furthermore, in order to monitor the temperature of the coolant in real time and ensure the cooling effect, the water separator is also provided with a temperature control sensor, and the temperature control sensor is suitable for detecting the temperature of the coolant flowing through the water separator.

[0036] Furthermore, in order to facilitate control and improve the level of automated operation of the equipment, the rack is also provided with control connection terminals, which are respectively connected to the switching control device and the temperature control sensor.

[0037] Furthermore, the rack is also provided with a plurality of connecting copper bars extending outside the rack, and the connecting copper bars are respectively connected to the corresponding input block, the first output block and the second output block.

[0038] By adopting the above technical solution, the utility model has the following beneficial effects:

[0039] In the utility model, the switching control device can drive the first connection block and the second connection block to move in opposite directions. When the first connection block contacts the input block and the first output block, the second connection block is driven by the switching control device to break away from the connection between the input block and the second output block; when the second connection block contacts the input block and the second output block, the first connection block is driven by the switching control device to break away from the connection between the input block and the first output block. The input block is placed between the first output block and the second output block, which facilitates the first connection block to connect the input block and the first output block and the second connection block to connect the input block and the second output block. At the same time, the switching control device ensures the mutually exclusive relationship between the first output block and the second output block and the input block, and realizes the switching of the connection between the input block and the first output block and the second output block, thereby ensuring the reliability of internal contact, avoiding the phenomenon of poor contact, and improving the stability of the operation of the electric furnace.

[0040] In addition, the motor uses a transmission screw to drive the lever to move, which ensures the smooth movement process and realizes electric control; by setting up a limit switch, the movement range of the lever is limited, so that it can work stably; at the same time, the use of water-cooled copper bars and water distributors ensures the heat dissipation effect, reduces the temperature during operation, and extends the service life.

[0041] In summary, the utility model realizes the reliable switching of the electric furnace changer, improves the working stability of the electric furnace, ensures the temperature stability, and prolongs the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 This is a front view of the electric furnace change switch of the utility model;

[0043] Figure 2 It is a left side view of the electric furnace change switch of the utility model;

[0044] Figure 3 It is a top view of the electric furnace change switch of the utility model;

[0045] Figure 4 This is a front view of the water nozzle of the electric furnace changer switch of the utility model. DETAILED DESCRIPTION

[0046] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.

[0047] like Figure 1-4 As shown, an electric furnace change switch comprises:

[0048] Rack 100;

[0049] A first output block 210 and a second output block 220, the first output block 210 and the second output block 220 are mounted on the frame 100;

[0050] An input block 300 , the input block 300 is installed between the first output block 210 and the second output block 220 ;

[0051] A first connecting block 410, the first connecting block 410 is slidably disposed on the frame 100;

[0052] The first connection block 410 is adapted to contact and connect the input block 300 and the first output block 210;

[0053] A second connecting block 420, the second connecting block 420 is slidably disposed on the frame 100;

[0054] The second connection block 420 is adapted to contact and connect the input block 300 and the second output block 210;

[0055] A switching control device, the switching control device is connected to the first connection block 410 and the second connection block 420;

[0056] The switch control device is adapted to drive the first connection block 410 and the second connection block 420 to move in opposite directions to switch the connection between the input block 300 and the first output block or the connection between the input block 300 and the second output block 220 .

[0057] In this embodiment, if Figure 1 As shown, when the first connection block 410 contacts the input block 300 and the first output block 210, the second connection block 420 is driven by the switching control device to disconnect the connection between the input block 300 and the second output block 220; when the second connection block 420 contacts the input block 300 and the second output block 220, the first connection block 410 is driven by the switching control device to disconnect the connection between the input block 300 and the first output block 410, and the input block 300 is placed between the first output block 410 and the second output block 420, which facilitates the first connection block 410 to connect the input block 300 and the first output block 210 and the second connection block 420 to connect the input block 300 and the second output block 220. At the same time, the switching control device ensures the mutually exclusive relationship between the first output block 210 and the second output block 220 and the input block 300, and realizes the switching of the connection between the input block 300 and the first output block 210 and the second output block 220, thereby ensuring the reliability of the internal contact, avoiding the phenomenon of poor contact, and improving the stability of the operation of the electric furnace.

[0058] Specifically, Figure 1-3 As shown, the switching control device may have the following structure:

[0059] A drive assembly, the drive assembly is mounted on the frame 100;

[0060] A transmission screw 510, the transmission screw 510 is rotatably mounted on the frame 100;

[0061] The driving assembly is suitable for driving the transmission screw 510 to rotate;

[0062] A connection fulcrum is provided on the frame 100 between the first output block 210 and the second output block 220;

[0063] A lever 520, wherein the lever 520 is connected to a connection fulcrum of the frame 100;

[0064] One end of the lever 520 is slidably fitted on the transmission screw 510 through a nut;

[0065] A first connection block 410 and a second connection block 420 are respectively hinged on both sides of the lever 520 connected to the connection fulcrum;

[0066] One end of the lever is adapted to move horizontally under the drive of the transmission screw 510 and rotate around the connection fulcrum, thereby driving the first connection block 410 and the second connection block 420 to move relative to each other.

[0067] In this embodiment, if Figure 2 As shown, the switching control device uses the lever 520 to achieve output switching through the driving component. At the same time, the screw transmission of the transmission screw 510 and the nut can provide a large and stable force transmission to ensure the force required for pushing and switching the lever 520.

[0068] Specifically, Figure 1-3 As shown, a limit switch 110 is also provided on the frame 100 , and the limit switch 110 is suitable for limiting the horizontal movement range of the lever 520 on the transmission screw 510 .

[0069] In this embodiment, if Figure 1-4 As shown, there are two limit switches 110, which are arranged at the positions after the first connection block 410 and the second connection block 420 are connected in place.

[0070] Specifically, Figure 1-3 As shown, the drive component can be structured as follows:

[0071] Motor 501, motor 501 is mounted on the frame 100;

[0072] A reducer 502, wherein the input end of the reducer 502 is connected to the output end of the motor 501;

[0073] The output end of the speed reducer 502 is connected to the transmission screw 510;

[0074] The motor 501 is adapted to drive the transmission screw 510 to rotate via the reducer 502 .

[0075] In this embodiment, if Figure 1-3 As shown, the function of the driving component is to provide driving force, drive the transmission screw 510 to rotate, and then drive the lever 520 to work. The motor 501 is installed on the frame 100, and its output end is connected to the transmission screw 510 after being reduced in speed by the reducer 502. The reducer 502 plays the role of amplifying the driving torque, so that the motor 501 can provide a sufficiently large torque to drive the transmission screw 510 to rotate.

[0076] Specifically, Figure 1 As shown, the conductive parts of the input block 300, the first output block 210 and the second output block 220 are water-cooled copper bars;

[0077] There are water cooling interfaces on the water cooling copper bars.

[0078] In this embodiment, if Figure 1As shown, the water-cooled copper bar has a hollow structure inside, which is convenient for the coolant to flow through to take away the heat, thereby playing a cooling role. In practical applications, the input block 300, the first output block 210 and the second output block 220 will generate heat when they are powered on and carry current. If this part of the heat cannot be taken away in time, their service life will be reduced. The water-cooling interface can be connected to an external water-cooling pipeline. When the coolant in the water-cooling pipeline flows through the water-cooled copper bar, it can take away the generated heat, so that the normal working temperature of the input block 300, the first output block 210 and the second output block 220 can be guaranteed to avoid the occurrence of overheating.

[0079] Specifically, Figure 1-4 As shown, the electric furnace change switch further includes a water distributor 610, which is installed in the frame 100;

[0080] The water distributor 610 is provided with eight water nozzles 620;

[0081] The water nozzles 620 are respectively connected to the water cooling interfaces of the corresponding water cooling copper bars.

[0082] In this embodiment, if Figure 1 and Figure 4 As shown, in order to better manage and distribute the coolant to each water-cooled copper bar, the utility model further provides a water distributor 610, and the water nozzles 620 are respectively connected to the water-cooled copper bars of the input block 300, the first output block 210, and the second output block 220, that is, each water nozzle 620 is respectively connected to the water-cooled interface of the corresponding water-cooled copper bar. When the coolant enters the water distributor 610 from the external pipeline, the water distributor 610 can distribute and guide the coolant to each water-cooled copper bar in an orderly manner. The water distributor 610 plays the role of conducting and distributing the coolant here, and reasonably configures and adjusts the flow rate of the coolant. The setting of eight water nozzles 620 allows the coolant to be smoothly and accurately introduced into each water-cooled copper bar to avoid leakage. At the same time, the eight water nozzles 620 also facilitate the disassembly and installation of the water pipe. In some embodiments, the number of water nozzles 620 is not limited to eight, and can be set according to specific needs. The water nozzle 620 can be made of stainless steel.

[0083] Specifically, Figure 1 As shown, the water separator 610 is also provided with a temperature control sensor, which is suitable for detecting the temperature of the coolant flowing through the water separator 610 .

[0084] In this embodiment, in order to monitor the cooling working condition in real time, the setting of the temperature control sensor can play a dual role: first, it can monitor the temperature change of the coolant itself. When the coolant temperature is too high, it means that its cooling effect has begun to decrease. At this time, it may be necessary to add coolant or increase flow rate and other measures to ensure the cooling effect; second, it can indirectly monitor the heat load of the water-cooled copper busbar, because the heat generated by the water-cooled copper busbar will first be transferred to the coolant. When the heat load is greater, the coolant takes away more heat, so the temperature of the coolant will also increase accordingly. Therefore, by detecting the changing trend of the coolant temperature, the heat load of the water-cooled copper busbar can be reflected. Therefore, setting a temperature control sensor allows the operator to grasp the cooling working status at any time, so as to optimize and adjust in time to ensure long-term stable and reliable operation.

[0085] Specifically, Figure 1-3 As shown, the rack 100 is further provided with a control connection terminal 700, and the control connection terminal 700 is respectively connected to the switching control device and the temperature control sensor.

[0086] In this embodiment, if Figure 1 and Figure 3 As shown, the electric furnace switch also includes an external controller. In order to facilitate the control and monitoring of the external controller, the external controller can monitor the temperature feedback data of the temperature control sensor in real time through the control connection terminal 700, and dynamically adjust the flow rate, temperature and other parameters of the coolant according to the temperature data. At the same time, the external controller can also send a control instruction to the switching control device through the control connection terminal 700 to drive the transmission screw 510 to rotate, and promote the first connection block 410 and the second connection block 420 to switch the movement, so as to realize the switching control between the input block 300 and the first output block 210 or the second output block 220. Therefore, the control connection terminal 700 is set, which can not only adjust the cooling according to the feedback of the temperature control sensor, but also switch different working modes, so that it can flexibly adapt to different working environments and control requirements, thereby realizing a more optimized and efficient working mode. The control connection terminal 700 can specifically have a 12-core temperature control line plug, a 10-core signal line plug and a 4-core power line plug.

[0087] Specifically, Figure 1-3 As shown, the rack 100 is further provided with six connecting copper bars 800 extending outside the rack 100 , and the connecting copper bars 800 are connected to the corresponding input blocks 300 , the first output blocks 210 and the second output blocks 220 .

[0088] In this embodiment, if Figure 1-3As shown, in order to facilitate the connection with the external circuit, the water-cooled copper bars on the input block 300, the first output block 210 and the second output block 220 can be stably and reliably connected to the external circuit by setting the connecting copper bar 800. The connecting copper bar 800 extends out of the rack 100, so that the operator can easily tighten the connection to achieve electrical connection with the external circuit. At the same time, the connecting copper bar 800 itself also has good electrical and thermal conductivity. The heat generated by the input block 300, the first output block 210 and the second output block 220 during the working process can be quickly discharged through the connecting copper bar 800 to avoid heat accumulation. In addition, the cross-sectional area of ​​the connecting copper bar 800 is large, so that the connection resistance can be reduced to a certain extent, which is conducive to the circulation of large currents and improves the current carrying capacity. Therefore, the connecting copper bar 800 extending outside the rack 100 is set to further improve the connection capability and play a role in auxiliary heat dissipation, thereby improving its performance.

[0089] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An electric furnace change switch, characterized in that: include: Rack(100); A first output block (210) and a second output block (220), wherein the first output block (210) and the second output block (220) are mounted on the frame (100); An input block (300), the input block (300) being installed between the first output block (210) and the second output block (220); A first connection block (410), the first connection block (410) being slidably disposed on the frame (100); The first connection block (410) is suitable for contacting and connecting the input block (300) and the first output block (210); a second connection block (420), the second connection block (420) being slidably disposed on the frame (100); The second connection block (420) is suitable for contacting and connecting the input block (300) and the second output block (220); a switching control device, the switching control device being connected to the first connection block (410) and the second connection block (420); The switching control device is adapted to act to drive the first connection block (410) and the second connection block (420) to move in opposite directions to switch the connection between the input block (300) and the first output block or the connection between the input block (300) and the second output block (220).

2. The electric furnace change switch according to claim 1, characterized in that: The switching control device comprises: A drive assembly, the drive assembly being mounted on the frame (100); A transmission screw (510), the transmission screw (510) being rotatably mounted on the frame (100); The driving assembly is suitable for driving the transmission screw (510) to rotate; A connection fulcrum is provided on the frame (100) between the first output block (210) and the second output block (220); A lever (520), the lever (520) being connected to a connection fulcrum of the frame (100); One end of the lever (520) is slidably mounted on the transmission screw (510) via a nut; The first connection block (410) and the second connection block (420) are respectively hingedly connected on both sides of the lever (520) connected to the connection fulcrum; One end of the lever is adapted to move horizontally under the drive of the transmission screw (510) and to rotate around the connection fulcrum, thereby driving the first connection block (410) and the second connection block (420) to move relative to each other.

3. The electric furnace change switch according to claim 2, characterized in that: The frame (100) is also provided with a limit switch (110), and the limit switch (110) is suitable for limiting the horizontal movement range of the lever (520) on the transmission screw (510).

4. The electric furnace change switch according to claim 2, characterized in that: The drive assembly comprises: A motor (501), the motor (501) being mounted on the frame (100); A reducer (502), wherein an input end of the reducer (502) is connected to an output end of the motor (501); The output end of the reducer (502) is connected to the transmission screw (510); The motor (501) is suitable for driving the transmission screw (510) to rotate via the reducer (502).

5. The electric furnace change switch according to claim 1, characterized in that: The conductive parts of the input block (300), the first output block (210) and the second output block (220) are water-cooled copper bars; The water-cooling copper bars are all provided with water-cooling interfaces.

6. The electric furnace change switch according to claim 5, characterized in that: It also includes a water separator (610), wherein the water separator (610) is installed in the frame (100); The water distributor (610) is provided with a plurality of water nozzles (620); The water nozzles (620) are respectively connected to the water cooling interfaces of the corresponding water cooling copper bars.

7. The electric furnace change switch according to claim 6, characterized in that: The water separator (610) is also provided with a temperature control sensor, wherein the temperature control sensor is suitable for detecting the temperature of the coolant flowing through the water separator (610).

8. The electric furnace change switch according to claim 7, characterized in that: The frame is also provided with a control connection terminal (700), and the control connection terminal (700) is respectively connected to the switching control device and the temperature control sensor.

9. The electric furnace change switch according to claim 1, characterized in that: The rack (100) is also provided with a plurality of connecting copper bars (800) extending outside the rack (100), and the connecting copper bars (800) are respectively connected to the corresponding input block (300), the first output block (210), and the second output block (220).

Citation Information

Patent Citations

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    CN205104389U