Lining plate of lead-acid storage battery
Through the U-shaped lead-acid battery lining made of two-color injection molding, the combined structure of hard frame and soft rubber layer frame is used to solve the problem of puffing caused by vibration caused by inconsistent thickness of the plate ears, and achieve a longer service life and size qualification.
Patent Information
- Application Number
- CN202420954573.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing lead-acid battery lining plates are prone to cause problems such as plate ear breaks and grid tendon breaks under vibration conditions, and the thickness of the extreme group is inconsistent, resulting in a bulge on the side of the battery, exceeding the maximum appearance size, resulting in unqualified size.
The U-shaped lining plate made of two-color injection molding process includes a hard frame and a soft rubber layer frame. The hard frame is bent along the end of the connecting strip to form a receiving groove. The soft rubber layer frame comes into contact with the electrode group, the hard frame comes into contact with the battery slot, fixes the electrode group and provides a buffering effect.
Effectively prevent problems such as plate ear breaks and grid tendon breaks, improve battery service life, and improve battery side belly bump problems to ensure that the battery size is qualified.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid batteries, and in particular relates to a lining plate of a lead-acid battery. Background Art
[0002] Lead-acid battery technology is developing. In order to ensure the service life of the battery, improve the applicability of the product, and cope with various complex working conditions, the electrode groups inside the battery will be tightly assembled.
[0003] The Chinese patent (Announcement No.: CN216958170U, Announcement Date: 2022-07-12) discloses a lining plate that improves the vibration resistance of batteries, which can make the pole group and the bottom of the single cell tank adhere well, and the upper and lower parts of the pole group are tightly assembled with good consistency. It can solve the problems of plate ear breakage, grid bar breakage, busbar breakage caused by increased vibration after the existing batteries are used, and improve the service life of the batteries.
[0004] During the production process, it is difficult to ensure the consistency of the thickness of the battery pole groups. Sometimes the thickness of each pole group differs by more than 5mm. When installing the injection molded liner, it is a rigid contact, and there will be obvious bulging on the side of the battery, which has a poor appearance. Sometimes the bulging is serious and exceeds the maximum external dimensions, resulting in unqualified battery dimensions. Summary of the invention
[0005] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide a lead-acid battery lining plate, which can have a buffering effect, can fix the pole group, prevent the problems of plate ear breakage, grid rib breakage, etc., and improve the dimensional disqualification caused by the bulging problem of the battery side.
[0006] The technical solution of the utility model is: it includes a lining plate body, the lining plate body includes a left frame, a right frame, and a connecting strip for connecting the left frame and the right frame, the inner surfaces of the left frame and the right frame are both provided with a layer of soft rubber layer frame, the left frame includes a frame edge, a horizontal rib A connected to the middle of the frame edge, and a vertical rib B, and the structure of the left frame is the same as that of the right frame; when the left frame and the right frame of the lining plate body are bent along the end of the connecting strip to form a receiving groove, the inner surfaces of the front and rear groove walls of the receiving groove are the soft rubber layer frame, the outer surfaces of the front and rear groove walls of the receiving groove are the left / right frames, and the bottom surface of the receiving groove is the connecting strip.
[0007] The pole group is placed in each single cell of the battery slot through the liner body, the connecting strip corresponds to the bottom of the pole group, and the soft rubber layer frame on the inner surface of the left / right frame corresponds to the front and back of the pole group.
[0008] The left frame and the right frame are hard frames, and the thickness of the connecting strip is less than the thickness of the frame edge.
[0009] The planes where the frame edge of the left frame, the inner surfaces of the horizontal ribs A and the vertical ribs B are located are located in the same plane, and the planes where the frame edge of the left frame and the outer surfaces of the horizontal ribs A are located are higher than the outer surfaces of the vertical ribs B.
[0010] The thickness of the frame edge is equal to the thickness of the horizontal rib A, and the thickness of the horizontal rib A is greater than the thickness of the vertical rib B.
[0011] The vertical ribs B are connected to the transverse ribs A via a reinforcing ring, the inner surface of the reinforcing ring is in the same plane as the plane where the frame edge is located, and the outer surface of the reinforcing ring is lower than the plane where the frame edge is located.
[0012] The frame edge is a frame with a rectangular cross section.
[0013] The soft rubber layer frame comprises a frame edge, a horizontal rib C and a vertical rib D connected to the middle of the frame edge, the horizontal rib C and the vertical rib D are connected via a connecting ring, and the inner and outer surfaces of the soft rubber layer frame are both planes.
[0014] The lining plate body is made by adopting a two-color injection molding process.
[0015] The material of the soft glue layer frame is TPE, the materials of the left frame, the right frame and the connecting strip are PP, and the thickness of the frame edge is 2.5-3 times the thickness of the soft glue layer frame.
[0016] The utility model is used in a battery, and the liner body is bent to form a containing groove (i.e., a U-shaped liner); the U-shaped liner wraps around the pole group and is installed in the battery slot, and is assembled with 103% tightness, with one side of the soft rubber layer frame contacting the pole group and the other side of the hard frame contacting the battery slot, so as to fix the pole group; the battery has a large vibration under various complex working conditions, and the utility model can have a buffering effect, thereby preventing problems such as the plate ear and the grid rib from breaking, and prolonging the service life of the battery; it can also improve the size disqualification caused by the bulging problem of the battery side.
[0017] The U-shaped lining plate of the utility model is formed by double-color injection molding and is composed of hard rubber PP and soft rubber TPE. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a split schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the utility model (natural flattened state);
[0020] Figure 3 This is an exploded view of the utility model after bending;
[0021] Figure 4 It is a schematic diagram of the installation pole group after bending of the utility model;
[0022] Figure 5 This is a schematic diagram of the utility model installed in a battery. DETAILED DESCRIPTION
[0023] Figure 1In the utility model, the lining body is produced by two-color injection molding, and the soft rubber layer frame 1, the left frame 2, the right frame 4, and the connecting strip 3 are injection molded into one piece. The connecting strip 3 connects the left frame 3 and the right frame 4 together. The connecting strip 3 is designed to be 0.5mm thick, which is convenient for bending during use. The material of the soft rubber layer frame 1 is TPE, which is designed to be 2mm thick; the material of the left frame 2, the connecting strip 3, and the right frame 4 is PP. The structure of the left frame 2 is the same as that of the right frame 4. The soft rubber layer frame includes a frame edge, a horizontal rib C connected to the middle of the frame edge, and a vertical rib D. The horizontal rib C and the vertical rib D are connected by a connecting ring 9, and the inner and outer surfaces of the soft rubber layer frame are both flat.
[0024] The left frame 2 includes a frame edge, a horizontal rib A connected to the middle of the frame edge, and a vertical rib B. When the left frame 2 and the right frame 4 are bent along the end of the connecting strip 3 to form a receiving groove (i.e., a U-shaped liner 5), the inner surface of the front and rear groove walls of the receiving groove is the soft rubber layer frame 1, the outer surface of the front and rear groove walls of the receiving groove is the left / right frame, and the bottom surface of the receiving groove is the connecting strip 3.
[0025] Figure 2 It is a structural schematic diagram of the lining body of the utility model in a naturally flattened state. The planes where the frame edge of the left frame 2, the inner surfaces of the horizontal ribs A and the vertical ribs B are located are located in the same plane, and the planes where the frame edge of the left frame 2 and the outer surfaces of the horizontal ribs A are located are higher than the outer surfaces of the vertical ribs B. The thickness of the frame edge of the left frame 2 is equal to the thickness of the horizontal ribs A, and the thickness of the horizontal ribs A is greater than the thickness of the vertical ribs B. The vertical ribs B are connected to the horizontal ribs A through a reinforcing ring, and the inner surface of the reinforcing ring is located in the same plane as the plane where the frame edge is located, and the outer surface of the reinforcing ring is lower than the plane where the frame edge is located.
[0026] Figure 3 , 4 In the embodiment, the U-shaped liner 5 can wrap the pole group 6; the plate ear 7 is fixed on the pole group 6. The soft rubber layer frame 1 contacts the pole group 6 to prevent the pole group 6 from being scratched. Under complex working conditions, the battery vibrates greatly, and the soft rubber layer frame 1 has a buffering effect on the pole group 6, which can effectively prevent the plate ear 7 from breaking.
[0027] Figure 5 In the figure, the U-shaped liner 5 wraps the pole group 6 and is installed in the battery slot 8; the pole group 6 is designed to be tightly assembled according to 103%, because the compression of the soft rubber layer frame 1 can improve the bulging phenomenon of the side of the battery slot 8.
Claims
1. A lead-acid battery liner, characterized in that: The invention comprises a lining plate body, wherein the lining plate body comprises a left frame (2), a right frame (4), and a connecting strip (3) for connecting the left frame (2) and the right frame (4); the inner surfaces of the left frame (2) and the right frame (4) are both provided with a layer of soft rubber layer frame (1); the left frame (2) comprises a frame edge, a horizontal rib A connected to the middle of the frame edge, and a vertical rib B; the structure of the left frame (2) is the same as that of the right frame (4); when the left frame (2) and the right frame (4) of the lining plate body are bent along the end of the connecting strip (3) to form a receiving groove, the inner surface of the front and rear groove walls of the receiving groove is the soft rubber layer frame, the outer surface of the front and rear groove walls of the receiving groove is the left / right frame, and the bottom surface of the receiving groove is the connecting strip (3).
2. The lead-acid battery liner according to claim 1, characterized in that: The pole group (6) is placed in each cell of the battery slot (8) through the liner body, the connecting strip (3) corresponds to the bottom of the pole group (6), and the soft rubber layer frame on the inner surface of the left / right frame corresponds to the front and back of the pole group (6).
3. The lead-acid battery liner according to claim 1, characterized in that: The left frame (2) and the right frame (4) are hard frames, and the thickness of the connecting strip (3) is smaller than the thickness of the frame edge.
4. The lead-acid battery liner according to claim 1, characterized in that: The planes where the frame edge, the transverse ribs A and the inner surfaces of the vertical ribs B of the left frame (2) are located are located in the same plane, and the planes where the frame edge and the outer surfaces of the transverse ribs A of the left frame (2) are located are higher than the outer surfaces of the vertical ribs B.
5. The lead-acid battery liner according to claim 1, characterized in that: The thickness of the frame edge is equal to the thickness of the horizontal rib A, and the thickness of the horizontal rib A is greater than the thickness of the vertical rib B.
6. The lead-acid battery liner according to claim 4, characterized in that: The vertical ribs B are connected to the transverse ribs A via a reinforcing ring, the inner surface of the reinforcing ring is in the same plane as the plane where the frame edge is located, and the outer surface of the reinforcing ring is lower than the plane where the frame edge is located.
7. The lead-acid battery liner according to claim 1, characterized in that: The frame edge is a frame with a rectangular cross section.
8. The lead-acid battery liner according to claim 6, characterized in that: The soft rubber layer frame comprises a frame edge, a horizontal rib C and a vertical rib D connected to the middle of the frame edge, the horizontal rib C and the vertical rib D are connected via a connecting ring (9), and the inner and outer surfaces of the soft rubber layer frame are both planes.
9. The lead-acid battery liner according to claim 1, characterized in that: The lining plate body is made by adopting a two-color injection molding process.
10. The lead-acid battery liner according to claim 1, characterized in that: The material of the soft rubber layer frame (1) is TPE, the material of the left frame (2), the right frame (4) and the connecting strip (3) is PP, and the thickness of the frame edge is 2.5-3 times the thickness of the soft rubber layer frame (1).
Citation Information
Patent Citations
Lining plate for improving vibration resistance of storage battery
CN216958170U
Cited By
Lead-acid storage battery plate group lining plate and battery jar
CN224096730U