Flat wire paint removing tool

By designing a tooling including a scraping mechanism and a stretching mechanism, the problem of incomplete paint removal caused by fixing the scraper position in the prior art is solved, and the ability to complete the removal of flat surface paint and adapt to different shapes is achieved.

CN222546885UActive Publication Date: 2025-02-28CHANGZHOU TIAN YAO ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202421313636.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

In the prior art, the position of the scraper is fixed, making it difficult to adapt to the thickness and shape of the flat line, resulting in incomplete paint removal.

Method used

A tooling consisting of a paint scraping mechanism and a stretching mechanism is designed. The paint scraping mechanism consists of four knife modules distributed in the "ten" shape. The knife module adjusts the position of the tool through the adjustment knob, the clamping column limits the tool movement, and the rubber pad and the hard sponge enable the tool to adapt to the flat line shape.

Benefits of technology

The complete removal of flat line surface paint is achieved, adapting to flat line of different sizes and shapes, and improving the efficiency and quality of paint removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a flat wire paint removing tool which comprises a fixing plate (2), and a paint scraping mechanism used for scraping paint on a flat wire and a stretching mechanism used for pulling the flat wire are arranged on the fixing plate (2). Wherein the paint scraping mechanism comprises four cutter modules (30) distributed in a cross shape, each cutter module (30) comprises a mounting frame (301), a through groove is formed in each mounting frame (301), a cutter (302) is mounted in each through groove, a through hole (3011) communicated to each cutter (302) is formed in the upper surface of each mounting frame (301), a clamping column (3021) extending into each through hole (3011) is arranged on each cutter (302), and each clamping column (3021) is connected with the corresponding cutter module (30). An adjusting knob (303) used for adjusting the position of the cutter (302) is further arranged at the tail of the mounting frame (301). A hard sponge and a rubber pad are arranged at the end part of an adjusting knob of the device, so that the cutter can slightly move back and forth, and the paint can be better removed.
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Description

Technical Field

[0001] The utility model relates to a tool, in particular to a flat wire paint removal tool for motors. Background Art

[0002] As automotive drive motors develop towards high performance, high efficiency and high power density, flat wire motors have been gradually applied to new energy vehicles due to their high slot fill rate and good NVH characteristics.

[0003] Since the thickness and rigidity of the flat wire are different from those of ordinary copper wire, it must first be bent into a certain shape and then installed into the stator slot, and then the welding process can be carried out. Before welding, the paint on both ends of the flat wire needs to be removed.

[0004] In the prior art, paint is generally removed from a flat wire by a scraper. However, the position of the scraper is fixed in the prior art, and the flat wire is moving. Due to the different thicknesses and completeness of the flat wire itself, the fixed scraper may not completely remove the paint when removing the paint. Utility Model Content

[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a suggested tooling, so that the flat wire can be pulled, so that the paint on its surface can be removed.

[0006] The technical solution of the utility model is as follows:

[0007] A flat wire paint removal tool, characterized in that it comprises a fixed plate (2), on which a paint scraping mechanism for scraping paint off the flat wire and a stretching mechanism for pulling the flat wire are arranged;

[0008] The paint scraping mechanism comprises four knife modules (30) arranged in a "cross" distribution, the knife module (30) comprises a mounting frame (301), a through slot is arranged in the mounting frame (301), a knife (302) is installed in the through slot, a through hole (3011) connected to the knife (302) is arranged on the upper surface of the mounting frame (301), a clamping column (3021) extending into the through hole (3011) is arranged on the knife (302), and an adjusting knob (303) for adjusting the position of the knife (302) is also arranged at the rear of the mounting frame (301).

[0009] Furthermore, the diameter of the clamping column (3021) is smaller than the diameter of the through hole (3011).

[0010] Furthermore, the adjusting knob (303) comprises an adjusting head (3031), a rod body (3032), a hard sponge (3033), and a rubber pad (3034) which are connected in sequence, wherein the rod body (3032) is a screw, and the rubber pad (3034) abuts against the tool (302).

[0011] Furthermore, a group of inclined support plates (4) are arranged on the fixed plate (2), an upper mounting plate (6) is arranged on the inclined support plate (4), a mounting turntable (8) is arranged on the upper mounting plate (6), and the knife module (30) is connected to the mounting turntable (8) via a mounting block (28).

[0012] Furthermore, a mounting platform (22) and a group of slide rails (10) are provided on the fixed plate (2), a pressing handle (24) is provided on the mounting platform (22), a slider (12) is provided on the slider (10), and the stretching mechanism comprises a mounting platform (22) and a group of slide rails (10) provided on the fixed plate (2), a movable plate (14) is connected between the slider (12), a clamp fixing block (16) is provided on the movable plate (14), the pressing handle (24) is connected to the clamp fixing block (16) via a pull rod (26), and a first clamp block (18) is also provided on the clamp fixing block (16), and the first clamp block (18) is connected to the second clamp block (20) via screws.

[0013] Furthermore, both the first clamping block (18) and the second clamping block (20) are provided with clamping grooves.

[0014] By means of the above solution, the utility model has at least the following advantages:

[0015] A hard sponge and a rubber pad are provided at the end of the adjustment knob of the device, and the end of the tool is contacted through the rubber pad. Since the hard sponge and the rubber pad have a certain elasticity, the tool can produce a certain displacement after being subjected to force. Therefore, the tool can adapt to the shape of the flat wire when removing paint, thereby being able to better remove the paint.

[0016] The clamping column arranged on the tool can also realize position limiting in the through hole to prevent the tool from moving too far.

[0017] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. It should be understood that the following drawings only show a certain embodiment of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a side view of the utility model;

[0021] Figure 3 It is a front view of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the adjusting knob of the utility model;

[0023] In the figure:

[0024] 2-fixed plate; 4-inclined support plate; 6-upper mounting plate; 8-mounting turntable; 10-slide rail; 12-slider; 14-movable plate; 16-clamp fixing block; 18-first clamping block; 20-second clamping block; 22-mounting table; 24-pressing handle; 26-pull rod; 28-mounting block; 30-knife module; 301-mounting frame; 3011-through hole; 302-knife; 3021-clamping column; 303-adjusting knob; 3031-adjusting head; 3032-rod body; 3033-hard sponge; 3034-rubber pad. DETAILED DESCRIPTION

[0025] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0026] See also Figure 1-Figure 4 A flat wire paint removal tool described in a preferred embodiment of the utility model includes a fixed plate 2, on which is provided a paint scraping mechanism for scraping paint on the flat wire and a stretching mechanism for pulling the flat wire, wherein the paint scraping mechanism is used to scrape off the paint on the flat wire, and the stretching mechanism is used to stretch the flat wire so that the flat wire can be scraped off.

[0027] The stretching mechanism includes a mounting platform 22 and a group of slide rails 10 arranged on the fixed plate 2, a pressing handle 24 is arranged on the mounting platform 22, a slider 12 is arranged on the slide rail 10, a moving plate 14 is connected between the sliders 12, a clamp fixing block 16 is arranged on the moving plate 14, the pressing handle 24 is connected to the clamp fixing block 16 through a pull rod 26, a first clamp block 18 is also arranged on the clamp fixing block 16, the first clamp block 18 is connected to the second clamp block 20 through screws, and clamping grooves are arranged on the first clamp block 18 and the second clamp block 20. The pressing handle 24 is a prior art, which can realize the front and rear movement of the pull rod 26 by pressing the handle 24, and the clamping grooves arranged on the first clamp block 18 and the second clamp block 20 can clamp the flat wire.

[0028] The paint scraping mechanism includes four knife modules 30 arranged in a "cross" shape, and the knife module 30 includes a mounting frame 301, a through slot is arranged in the mounting frame 301, a knife 302 is installed in the through slot, a through hole 3011 connected to the knife 302 is arranged on the upper surface of the mounting frame 301, and a clamping column 3021 extending into the through hole 3011 is arranged on the knife 302. The tail of the mounting frame 301 is also provided with an adjustment knob 303 for adjusting the position of the knife 302. By rotating the adjustment knob 303, the front and rear distance of the knife 302 can be adjusted to adapt to flat wires of different sizes.

[0029] The diameter of the clamping column 3021 is smaller than the diameter of the through hole 3011 , so the tool 302 can move forward and backward, but the position of its displacement is limited by the through hole 3011 .

[0030] The adjusting knob 303 includes an adjusting head 3031, a rod body 3032, a hard sponge 3033, and a rubber pad 3034 which are connected in sequence, wherein the rod body 3032 is a screw, the rubber pad 3034 abuts against the cutter 302, the adjusting head 3031 and the rod body 3032 are integrally formed, the hard sponge 3033 is bonded to the rod body 3032, and the rubber pad 3034 is bonded to the hard sponge 3033 by glue. Since the hard sponge 3033 and the rubber pad 3034 have certain elasticity, it can ensure that the cutter 302 can move a certain distance after abutting against the rubber pad 3034, so as to adapt to the flat wire with irregular surface shape.

[0031] A group of inclined support plates 4 are arranged on the fixed plate 2, an upper mounting plate 6 is arranged on the inclined support plate 4, a mounting turntable 8 is arranged on the upper mounting plate 6, a knife module 30 is connected to the mounting turntable 8 through a mounting block 28, and after the knife module 30 is installed, four knives are arranged in a row, and the four knives are used to scrape paint off the four surfaces of the flat wire.

[0032] The utility model has at least the following advantages:

[0033] A hard sponge and a rubber pad are provided at the end of the adjustment knob of the device, and the end of the tool is contacted through the rubber pad. Since the hard sponge and the rubber pad have a certain elasticity, the tool can produce a certain displacement after being subjected to force. Therefore, the tool can adapt to the shape of the flat wire when removing paint, thereby being able to better remove the paint.

[0034] The clamping column arranged on the tool can also realize position limiting in the through hole to prevent the tool from moving too far.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A flat wire paint removal tool, characterized in that: It comprises a fixing plate (2), on which a paint scraping mechanism for scraping paint on the flat wire and a stretching mechanism for pulling the flat wire are arranged; The paint scraping mechanism comprises four knife modules (30) arranged in a "cross" distribution, the knife module (30) comprising a mounting frame (301), a through slot being arranged in the mounting frame (301), a knife (302) being installed in the through slot, a through hole (3011) being arranged on the upper surface of the mounting frame (301) and connected to the knife (302), a clamping column (3021) being arranged on the knife (302) and extending into the through hole (3011), and an adjusting knob (303) for adjusting the position of the knife (302) being arranged at the rear of the mounting frame (301).

2. A flat wire paint removal tool according to claim 1, characterized in that: The diameter of the clamping column (3021) is smaller than the diameter of the through hole (3011).

3. A flat wire paint removal tool according to claim 1, characterized in that: The adjusting knob (303) comprises an adjusting head (3031), a rod body (3032), a hard sponge (3033), and a rubber pad (3034) which are connected in sequence, wherein the rod body (3032) is a screw rod, and the rubber pad (3034) abuts against the tool (302).

4. A flat wire paint removal tool according to claim 1, characterized in that: A group of inclined support plates (4) are arranged on the fixed plate (2), an upper mounting plate (6) is arranged on the inclined support plate (4), a mounting turntable (8) is arranged on the upper mounting plate (6), and the knife module (30) is connected to the mounting turntable (8) via a mounting block (28).

5. The flat wire paint removal tool according to claim 1, characterized in that: The stretching mechanism comprises a mounting platform (22) and a group of slide rails (10) arranged on a fixed plate (2); a pressing handle (24) is arranged on the mounting platform (22); a slider (12) is arranged on the slide rail (10); a movable plate (14) is connected between the sliders (12); a clamp fixing block (16) is arranged on the movable plate (14); the pressing handle (24) is connected to the clamp fixing block (16) via a pull rod (26); a first clamp block (18) is also arranged on the clamp fixing block (16); and the first clamp block (18) is connected to a second clamp block (20) via a screw.

6. A flat wire paint removal tool according to claim 5, characterized in that: The first clamping block (18) and the second clamping block (20) are both provided with clamping grooves.

Citation Information

Cited By

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