Double-end bent hat ironing machine facilitating discharging

By using an automated loading system with electric push rod and hydraulic column combination in the double-head bent hat ironing machine, the problem of difficulty in evenly place the hat brim board on the hat ironing head is solved, automatic positioning and clamping are achieved, and the processing efficiency of the equipment is improved.

CN222548653UActive Publication Date: 2025-03-04QINGDAO YAOQING JEWELRY CO LTD
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Patent Information

Application Number
CN202421252428.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing double-headed bend-shaped cap ironing machines are difficult to evenly place the cap ironing head, and require manual alignment, which is time-consuming and affects the processing efficiency of the equipment.

Method used

A double-headed bent hat ironing machine for easy discharge is designed. The electric push rod is used to drive the ironing plate to slide between the hat ironing head and the feeding groove. Combined with the cooperation of hydraulic columns and clamps, the automatic positioning and clamping of the hat brim plate is realized.

Benefits of technology

Through the automated loading system, the placement process of hat brim boards is simplified, the processing efficiency of the equipment is improved, and the time and error rate of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222548653U_ABST
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Abstract

The utility model discloses a double-headed bending type cap ironing machine convenient to discharge, which comprises a base, cap ironing machines are symmetrically arranged at two ends of the edge of the top of the base, a support column is arranged at the top of the base and right below the cap ironing heads of the two cap ironing machines, and an ironing plate is arranged at the top of the support column. An electric push rod drives an ironing plate to switch positions back and forth below an ironing cap head and a feeding groove, a cap brim plate is placed on the inner side of the feeding groove, the ironing plate moves to the position below the feeding groove, at the moment, a hydraulic column drives a supporting frame to move downwards, and a fixing box and a sleeve are inserted into the inner side of a positioning groove; the two side faces of the hat brim plate can extrude the two clamping blocks at the same time, the supporting force of the springs on the clamping blocks enables the clamping blocks to clamp the hat brim plate, feeding of the hat brim plate is completed on the ironing plate, feeding operation is convenient, positioning of feeding every time is consistent, manual adjustment is not needed, and the machining efficiency of the hat ironing machine is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of double-head curved cap ironing machines, in particular to a double-head curved cap ironing machine which is convenient for material discharge. Background Art

[0002] The double-head curved cap ironing machine is an advanced hat making equipment. It has two independent cap ironing heads and can process two hats at the same time, thus greatly improving production efficiency. This machine is usually equipped with a precise temperature control system and a pressure regulating device to ensure that the caps are evenly heated and properly pressurized during the hot stamping process, thereby achieving an ideal bending effect. When using the double-head curved cap ironing machine, you first need to place the caps to be processed in the heating area of ​​the two cap ironing heads, and adjust the temperature and time parameters according to the material of the cap and the required degree of bending. Once the parameters are set, the machine will automatically start working to heat the cap through the heating wire or heating plate to make it soft and easy to bend. Then, by applying a certain amount of pressure, the cap will be bent into the desired shape.

[0003] During the processing of the double-head curved cap ironing machine, the brim plate needs to be placed on the cap ironing head. Since the brim plate is flat before deformation and the top of the cap ironing head has a certain curve, it is very difficult to place the brim plate evenly on the cap ironing head. Manual alignment is required, which is time-consuming and affects the processing efficiency of the equipment.

[0004] Therefore, a double-head curved cap ironing machine which is convenient for material discharge is proposed to solve the above problems. Utility Model Content

[0005] 1. Technical problems to be solved by the utility model

[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a double-head curved cap ironing machine that is easy to discharge materials, aiming to solve the problem in the prior art that the brim plate is flat before deformation, and the top of the cap ironing head has a certain curve, making it very difficult to place the brim plate evenly on the cap ironing head, requiring manual alignment, which is time-consuming and affects the processing efficiency of the equipment.

[0007] 2. Technical solution

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A double-head curved cap ironing machine for easy material discharge comprises a base, cap ironing machines are symmetrically mounted on both ends of the top edge of the base, a support column is mounted on the top of the base just below the cap ironing heads of the two cap ironing machines, a cap ironing plate is mounted on the top of the support column, a fixing box is symmetrically mounted on both sides of the cap ironing plate, a sleeve is mounted on the outer side of the fixing box, a spring is mounted on the inner side of the sleeve, and a clamping block is telescopically mounted on the inner side of the fixing box;

[0010] A hydraulic column is installed on the top of the base, and a support frame is installed on the top of the hydraulic column. A feeding groove is opened at the bottom of the supporting arms at both ends of the support frame, and the inner side size of the feeding groove is the same as the size of the brim plate. Positioning grooves are opened at the bottom of the supporting arms at both ends of the support frame at the two side edges of the feeding groove, and the inner side size of the positioning groove matches the size of the fixing box plus the sleeve.

[0011] As a preferred solution of the utility model, slide grooves are symmetrically provided at both ends of the top of the base, a slide plate is installed at the bottom of the support column and its thickness is the same as the inner side width of the slide groove, and the support column is slidably connected to the slide groove through the slide plate.

[0012] As a preferred solution of the utility model, an electric push rod is installed at the bottom of the inner side of the cap ironing machine, one end of which is fixedly connected to one side of a support column. When the electric push rod is extended, the ironing plate on the support column is pushed to just below the loading trough, and when it is shortened, the ironing plate on the support column is pulled to just below the bottom of the cap ironing head.

[0013] As a preferred solution of the utility model, a through hole matching the size of the clamping block is opened on the inner side surface of the fixing box and is slidably installed with the clamping block, and the clamping block is connected to one end of the inside of the fixing box and one end of the spring. When the clamping block is pressurized, it can squeeze the spring to make itself completely slide into the inner side of the through hole, and the clamping block is made of rubber material.

[0014] As a preferred solution of the utility model, suction pumps are installed at both ends of the top of the support frame, and a suction pipe is embedded in the inner top of the feeding trough, and one end of the suction pipe is connected to the suction port of the suction pump.

[0015] As a preferred solution of the utility model, a control panel is embedded on the top inclined surface of the support frame, and the control panel is electrically connected to the cap ironing machine, the electric push rod, the hydraulic column and the suction pump.

[0016] As a preferred solution of the utility model, when the hydraulic column is shortened downward to the shortest length, the bottom of the support frame just touches the top of the ironing plate.

[0017] 3. Beneficial effects

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The utility model drives the ironing plate to slide back and forth and switch positions under the ironing head and the feeding trough through the electric push rod. When the ironing hat is processed and fed, the brim plate is put into the inner side of the feeding trough, and the ironing plate is moved to the bottom of the feeding trough. At this time, the hydraulic column drives the support frame to move downward, and the fixing box and the sleeve are inserted into the inner side of the positioning groove. The two side surfaces of the brim plate will squeeze the two clamping blocks at the same time. When the bottom of the brim plate fits with the top of the ironing plate, the two clamping blocks are squeezed into the interior of the fixing box. At this time, the supporting force of the spring on the clamping block enables it to clamp the brim plate. The brim plate is loaded on the ironing plate. The loading operation is convenient, and the positioning of each loading is consistent. Manual adjustment is not required, which effectively improves the processing efficiency of the ironing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a double-head curved cap ironing machine that is convenient for material discharge;

[0021] Figure 2 The utility model is a double-head curved cap ironing machine which is convenient for feeding Figure 1 Schematic diagram of some structures;

[0022] Figure 3 This is a schematic diagram of the bottom structure of a support frame of a double-head curved cap ironing machine that is convenient for material discharge according to the utility model;

[0023] Figure 4 The utility model is a schematic diagram of the enlarged structure of the support column and its components of a double-head curved cap ironing machine which is convenient for material discharge.

[0024] In the figure: 1. base; 101. slide; 2. cap ironing machine; 3. electric push rod; 4. support column; 5. ironing plate; 6. fixing box; 7. sleeve; 8. spring; 9. clamping block; 10. hydraulic column; 11. support frame; 1011. feeding trough; 1012. positioning slot; 12. suction pump; 13. suction tube. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] See also Figure 1-4The present embodiment provides a double-head curved cap ironing machine for easy material discharge, comprising a base 1, cap ironing machines 2 are symmetrically mounted on both ends of the top edge of the base 1, a support column 4 is mounted on the top of the base 1 just below the cap ironing heads of the two cap ironing machines 2, a hot plate 5 is mounted on the top of the support column 4, a fixing box 6 is symmetrically mounted on both sides of the hot plate 5, a sleeve 7 is mounted on the outer side of the fixing box 6, a spring 8 is mounted on the inner side of the sleeve 7, and a clamping block 9 is telescopically mounted on the inner side of the fixing box 6 in a sliding manner;

[0028] A hydraulic column 10 is installed on the top of the base 1, and a support frame 11 is installed on the top of the hydraulic column 10. The bottom of the two end support arms of the support frame 11 are provided with a feeding groove 1011. The inner size of the feeding groove 1011 is the same as the size of the brim plate. The bottom of the two end support arms of the support frame 11 is located at the two side edges of the feeding groove 1011. The inner size of the positioning groove 1012 matches the size of the fixing box 6 plus the sleeve 7. When performing the hot hat processing and feeding, first put the brim plate into the inner side of the feeding groove 1011, and then move the support column 4 to the bottom of the feeding groove 1011. At this time, the hydraulic column 10 drives the support frame 11 to move downward. During the movement, the fixed box 6 and the sleeve 7 are inserted into the inner side of the positioning groove 1012, and the two side surfaces of the brim plate will squeeze the two clamping blocks 9 at the same time. When the bottom of the brim plate fits with the top of the ironing plate 5, the two clamping blocks 9 are squeezed into the interior of the fixed box 6. At this time, the supporting force of the spring 8 on the clamping blocks 9 enables it to clamp the brim plate. After the support frame 11 is restored to its original position, the brim plate is loaded on the ironing plate 5. The loading operation is convenient, and the positioning of each loading is consistent. No manual adjustment is required, which effectively improves the processing efficiency of the ironing machine.

[0029] In this embodiment, if Figure 1 , Figure 2 and Figure 4 As shown, an electric push rod 3 is installed at the bottom of the inner side of the cap ironing machine 2, and one end of the electric push rod 3 is fixedly connected to one side of the support column 4. When the electric push rod 3 is extended, the ironing plate 5 on the support column 4 is pushed to the bottom of the loading groove 1011, and when it is shortened, the ironing plate 5 on the support column 4 is pulled to the bottom of the cap ironing head. The support column 4 can be driven to slide by the electric push rod 3, so that the ironing plate 5 can automatically load the material under the loading groove 1011 and then be processed under the cap ironing head.

[0030] In this embodiment, if Figure 1 , Figure 3 and Figure 4As shown, a through hole matching the size of the clamping block 9 is opened on the inner side surface of the fixing box 6, and the clamping block 9 is slidably installed, and the clamping block 9 is connected to one end of the inside of the fixing box 6 and one end of the spring 8. After the clamping block 9 is compressed, it can squeeze the spring 8 to make itself completely slide into the inner side of the through hole. The clamping block 9 is made of rubber material, so under the pressure of the brim plate, the clamping block 9 slides into the inner side of the fixing box 6. At this time, the elastic force of the spring 8 is used to clamp the brim plate, so that the brim plate can be loaded on the hot stamping plate 5 in a fixed orientation each time.

[0031] In this embodiment, if Figure 1 and Figure 3 As shown, suction pumps 12 are installed at both ends of the top of the support frame 11, and a suction pipe 13 is embedded in the inner top of the feeding trough 1011. One end of the suction pipe 13 is connected to the suction port of the suction pump 12. Therefore, after the brim plate is placed into the inner side of the feeding trough 1011, the brim plate is sucked by the suction pipe 13 to prevent it from falling. After the clamping block 9 clamps the brim plate, the suction pump 12 stops working. At this time, the suction between the suction pipe 13 and the brim plate disappears, so that the clamping block 9 clamps the brim plate out of the feeding trough 1011.

[0032] Working principle: When the double-head curved cap ironing machine is in use, first put the brim plate into the inner side of the feeding slot 1011, at which time the top of the brim plate is sucked by the suction tube 13, and then start the electric push rod 3 to push the support column 4 to slide in the slide slot 101, so that the ironing plate 5 is located below the feeding slot 1011, and then the hydraulic column 10 drives the support frame 11 to move downward, and during the movement, the fixing 6 and the sleeve 7 are inserted into the inner side of the positioning slot 1012, and the two side surfaces of the brim plate will squeeze the two clamping blocks 9 at the same time, and under the pressure of the brim plate, the clamping block 9 slides into the inner side of the fixing box 6, and at this time, the elastic force of the spring 8 makes the clamping block 9 The block 9 clamps the brim plate so that the brim plate is loaded on the ironing plate 5 in a fixed position each time. After the clamping block 9 clamps the brim plate, the suction pump 12 stops working. At this time, the suction force between the suction tube 13 and the brim plate disappears, so that the clamping block 9 clamps the brim plate out of the loading groove 1011, and after the support frame 11 is restored to its original position and the support column 4 is pulled back to its original position by the electric push rod 3 again, the brim plate on the ironing plate 5 can be directly heated and shaped by the ironing machine 2. This processing process is easy to operate, and the positioning of each loading is consistent, and no manual adjustment is required, which effectively improves the processing efficiency of the ironing machine.

[0033] All technical features in this embodiment can be freely combined according to actual needs.

[0034] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A double-head curved cap ironing machine that is convenient for discharging materials, comprising a base (1), characterized in that: The top edge of the base (1) is symmetrically provided with a cap ironing machine (2); the top of the base (1) is provided with a support column (4) directly below the cap ironing heads of the two cap ironing machines (2); the top of the support column (4) is provided with a cap ironing plate (5); the two side surfaces of the cap ironing plate (5) are symmetrically provided with a fixing box (6); the outer side surface of the fixing box (6) is provided with a sleeve (7); the inner side of the sleeve (7) is provided with a spring (8); and the inner side surface of the fixing box (6) is provided with a clamping block (9) which is telescopically slidably provided. A hydraulic column (10) is installed on the top of the base (1), and a support frame (11) is installed on the top of the hydraulic column (10). The bottoms of the two end support arms of the support frame (11) are provided with loading grooves (1011), and the inner dimensions of the loading grooves (1011) are the same as the dimensions of the brim plate. The bottoms of the two end support arms of the support frame (11) are provided with positioning grooves (1012) at the two side edges of the loading grooves (1011), and the inner dimensions of the positioning grooves (1012) match the dimensions of the fixing box (6) plus the sleeve (7).

2. A double-head curved cap ironing machine that is convenient for discharging materials according to claim 1, characterized in that: The top two ends of the base (1) are symmetrically provided with slide grooves (101); the bottom of the support column (4) is provided with a slide plate with a thickness the same as the width of the inner side of the slide groove (101); the support column (4) is slidably connected to the slide groove (101) via the slide plate.

3. The double-head curved cap ironing machine for easy material discharge according to claim 1, characterized in that: An electric push rod (3) is installed at the bottom of the inner side surface of the cap ironing machine (2), one end of the electric push rod (3) is fixedly connected to one side surface of the support column (4), and when the electric push rod (3) is extended, the ironing plate (5) on the support column (4) is pushed to the bottom of the loading trough (1011), and when the electric push rod (3) is shortened, the ironing plate (5) on the support column (4) is pulled to the bottom of the cap ironing head.

4. The double-head curved cap ironing machine for easy material discharge according to claim 1, characterized in that: The inner side surface of the fixing box (6) is provided with a through hole having a size matching that of the clamping block (9) and slidably mounted thereon. The clamping block (9) is connected to one end of the inside of the fixing box (6) and to one end of the spring (8). When the clamping block (9) is compressed, it can squeeze the spring (8) so that it can completely slide into the inner side of the through hole. The clamping block (9) is made of rubber material.

5. The double-head curved cap ironing machine for easy material discharge according to claim 1, characterized in that: Suction pumps (12) are installed at both ends of the top of the support frame (11), and a suction pipe (13) is embedded in the inner top of the loading trough (1011), and one end of the suction pipe (13) is connected to the suction port of the suction pump (12).

6. The double-head curved cap ironing machine for easy material discharge according to claim 1, characterized in that: A control panel is embedded on the top inclined surface of the support frame (11), and the control panel is electrically connected to the cap ironing machine (2), the electric push rod (3), the hydraulic column (10) and the suction pump (12).

7. The double-head curved cap ironing machine for easy material discharge according to claim 1, characterized in that: When the hydraulic column (10) is shortened downward to the shortest length, the bottom of the support frame (11) just touches the top of the ironing plate (5).