Acid mist treatment device for pickling
By designing an acid mist treatment device for pickling, the rotary liquid-through tube and atomizing spray head are used to increase the contact area between the alkali and the acid mist, and the acid mist sucked into the air through a negative pressure fan for full mixing, the problem of insufficient mixing in existing equipment is solved, and the purification efficiency of the acid mist is significantly improved.
Patent Information
- Application Number
- CN202420510540.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-16
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-16
AI Technical Summary
When existing acid mist treatment equipment treats acid mist in the air, the mixing degree between alkali and acid mist is insufficient, resulting in low treatment efficiency.
An acid mist treatment device is designed, including a treatment chamber, an alkaline liquid storage box and a liquid extraction pump. The rotating liquid-through tube and atomizing nozzle are driven by a transmission gear and a transmission rack to rotate, increase the contact area between the alkaline liquid and the acid mist, and the acid mist sucked into the air through a negative pressure fan for full mixing.
By fully mixing alkali and acid mist, the purification efficiency of acid mist is significantly improved and the pollution to the environment is reduced.
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Figure CN222550580U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of acid mist treatment, and in particular relates to an acid mist treatment device for pickling. Background Art
[0002] Acid mist usually refers to misty acidic substances. The particles of acid mist in the air are very small, smaller than those of water mist, and higher in humidity than smoke. It is a substance between smoke and water mist, and is highly corrosive. It includes acid mist formed by inorganic acids such as sulfuric acid, nitric acid, and hydrochloric acid, and organic acids such as formic acid, acetic acid, and propionic acid. In the galvanizing process, the workpiece to be processed needs to be pickled on the surface. The current method is to immerse the workpiece in acid solution to allow the acid solution to react with the surface of the workpiece. The pickling tank contains a small amount of acid mist. The amount of acid will increase when the workpiece is immersed in the pickling tank or taken out of the pickling tank. A large amount of acid mist dissipated into the atmosphere will have a significant impact on the environment. Therefore, a device for treating the acid mist generated by pickling processing is needed.
[0003] The current acid mist treatment equipment generally has a technical defect when treating acid mist, that is, the degree of mixing of the acid mist and the alkali solution in the air is not sufficient, resulting in insufficient efficiency of the alkali solution in treating the acid mist.
[0004] Therefore, an acid mist treatment device for pickling has been developed, which can fully mix the acid mist in the air and improve the treatment efficiency of the acid mist by alkali solution. Utility Model Content
[0005] In view of the problems of the prior art, the purpose of the utility model is to provide an alarm device for wall collapse, which can enable workers to respond quickly in an emergency situation of wall collapse and effectively protect the personal safety of workers.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An acid mist treatment device for pickling, comprising a treatment chamber, an alkali liquid storage tank is provided on one side of the treatment chamber, a liquid pump is fixedly provided on the outer side of the top of the alkali liquid storage tank, a tee is connected to one side of the liquid pump, one end of the tee is connected to the alkali liquid storage tank and extends to the bottom, and the other end of the tee is connected to the treatment chamber and extends to the bottom; a liquid delivery hard pipe is provided on the other side of the liquid delivery pump, and a section of liquid delivery hose is connected to the end of the liquid delivery hard pipe away from the liquid delivery pump, a transmission gear is provided on the liquid delivery hard pipe below the liquid delivery hose, the transmission gear is provided with a transmission rack, one end of the transmission rack is provided with an electric telescopic rod, and the transmission gear and the transmission rack match; a rolling bearing is fixedly provided on the outer side of the top of the treatment chamber, the top end of the liquid delivery hard pipe below the liquid delivery hose is connected to the outer ring of the rolling bearing, the inner ring of the rolling bearing is connected to a rotating liquid pipe, and the rotating liquid pipe is connected to the interior of the treatment chamber; a mounting block is fixedly provided on one side of the outer side of the top of the treatment chamber, and the mounting block matches the electric telescopic rod.
[0008] Preferably, the rotating liquid-passing pipe is provided with a plurality of equidistant atomizing nozzles.
[0009] Preferably, an air inlet pipe is provided at the top of one side of the outer wall of the treatment chamber, and the air inlet pipe is arranged above the alkali solution storage box. An exhaust pipe is provided on the outer wall of the other side of the treatment chamber, and a negative pressure fan is provided at the top of the exhaust pipe. Both the air inlet pipe and the exhaust pipe are connected to the inside of the treatment chamber.
[0010] Preferably, a drain pipe is provided at the bottom of the processing chamber, the drain pipe is communicated with the interior of the processing chamber, the drain pipe is provided with a control valve, and the drain pipe is located below the exhaust pipe.
[0011] Preferably, a first solenoid valve is provided at a portion of the three-way pipe connected to the alkali solution treatment box, and a second solenoid valve is provided at a portion of the three-way pipe connected to the treatment chamber.
[0012] The beneficial effects of the utility model are:
[0013] 1. The end of the liquid delivery hard pipe described in the utility model away from the liquid suction pump is connected with a liquid delivery hose, and a transmission gear is arranged on the liquid delivery hard pipe below the liquid delivery hose, and the transmission gear has a transmission rack, and one end of the transmission rack is provided with an electric telescopic rod. When the acid mist treatment is working, the electric telescopic rod allows the transmission rack to perform horizontal reciprocating motion, and the transmission rack drives the transmission gear meshing with it to perform horizontal reciprocating rotation. Under the movement of the transmission gear, the rolling bearing and the rotating liquid passage tube start to perform rotational reciprocating motion together, and a plurality of atomizing nozzles are arranged on the rotating liquid passage tube and move together with the rotating liquid passage tube. The plurality of rotating atomizing nozzles can increase the contact area between the alkali solution and the acid mist in the acid mist treatment chamber, so that the mixing reaction of the alkali solution and the acid mist is more uniform and rapid, and the mixing effect is better, thereby further improving the purification efficiency of the acid mist.
[0014] 2. The end of the liquid delivery tube described in the utility model away from the liquid pump is connected to a section of liquid delivery hose, and a transmission gear is provided on the liquid delivery tube below the liquid delivery hose. The transmission gear cooperates with the transmission rack. When the electric telescopic rod allows the transmission rack to perform horizontal reciprocating motion, the transmission rack drives the transmission gear meshing with it to perform horizontal reciprocating rotation, which will drive a section of the liquid delivery hose on the liquid delivery tube to perform reciprocating motion, effectively avoiding the rupture of the liquid delivery tube during the reciprocating motion.
[0015] 3. An air inlet pipe is provided on one side of the treatment chamber described in the utility model, and the air inlet pipe is arranged above the alkali solution storage box. An exhaust pipe is provided on the other side of the treatment chamber, and a negative pressure fan is provided at one end of the exhaust pipe. The negative pressure fan can absorb the acid mist in the air into the treatment chamber through the air inlet pipe, so that the acid mist in the air is effectively mixed with the alkali solution in the treatment chamber. There is a certain height difference between the air inlet pipe and the exhaust pipe. The acid mist sucked from the air inlet pipe falls from high to low. During the falling process of the acid mist, the atomizing nozzle releases the alkali solution in time, and further fully mixes the alkali solution and the acid mist to react, so as to avoid the acid mist being directly discharged from the exhaust pipe without purification under the action of the negative pressure fan, causing pollution to the external environment.
[0016] 4. A liquid pump is fixed to the outer side of the top of the alkali liquid storage box in the utility model, and a three-way pipe is connected to one side of the liquid pump. The other two pipes of the three-way pipe are connected to the alkali liquid treatment box and the treatment chamber respectively, and extend to the bottom. A first solenoid valve is arranged at the portion where the three-way pipe is connected to the alkali liquid treatment box, and a second solenoid valve is arranged at the portion where the three-way pipe is connected to the treatment chamber. The second solenoid valve is closed and the first solenoid valve is opened. Under the action of the liquid pump, the alkali liquid in the alkali liquid storage box can be transported to the treatment chamber through the liquid delivery pipe to mix with the acid mist. The first solenoid valve is closed and the second solenoid valve is opened. The excess alkali liquid in the treatment chamber can be transported back to the treatment chamber through the liquid delivery pipe for recycling to avoid wasting resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a partial structural schematic diagram of the utility model.
[0019] Figure 3 It is a partial structural schematic diagram of the utility model.
[0020] The meanings of the reference numerals in the figure are as follows: 1. treatment chamber; 2. alkali solution storage tank; 3. liquid extraction pump; 4. air inlet pipe; 5. liquid delivery pipe; 6. mounting block; 7. electric telescopic rod; 8. first solenoid valve; 9. second solenoid valve; 10. three-way pipe; 11. liquid delivery hose; 12. rotating liquid pipe; 13. atomizing nozzle; 14. air extraction pipe; 15. negative pressure fan; 16. liquid discharge pipe; 17. control valve; 18. rolling bearing; 19. transmission gear; 20. transmission rack. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1 , Figure 2 , Figure 3 The utility model shown is an acid mist treatment device for pickling, comprising a treatment chamber 1, an alkali liquid storage tank 2 is provided on one side of the treatment chamber 1, a liquid extraction pump 3 is fixedly provided on the top outer side of the alkali liquid storage tank 2, a tee pipe 10 is connected to one side of the liquid extraction pump 3, one end of the tee pipe 10 is connected to the alkali liquid storage tank 2 and extends to the bottom, the other end of the tee 10 is connected to the treatment chamber 1 and extends to the bottom, a first solenoid valve 8 is provided at the portion where the tee pipe 10 is connected to the alkali liquid treatment tank 2, and a second solenoid valve 9 is provided at the portion where the tee pipe 10 is connected to the treatment chamber 1, the second solenoid valve 9 is closed and the first solenoid valve 8 is opened, under the action of the liquid extraction pump 3, the alkali liquid in the alkali liquid storage tank 2 can be transported to the treatment chamber 1 through the liquid delivery hard pipe 5 and the rotating liquid pipe 12 to mix with the acid mist, the first solenoid valve 8 is closed and the second solenoid valve 9 is opened, and the alkali liquid that is not fully mixed in the treatment chamber 1 can be transported back to the treatment chamber 1 through the liquid delivery hard pipe 5 and the rotating liquid pipe 12 for recycling and secondary utilization to avoid wasting resources.
[0023] A liquid delivery hard pipe 4 is provided on the other side of the liquid pump 3. A liquid delivery hose 11 is connected to one end of the liquid delivery hard pipe 4 away from the liquid pump 3. A transmission gear 19 is provided on the liquid delivery hard pipe 5 below the liquid delivery hose 11. The transmission gear 19 is provided with a transmission rack 20. An electric telescopic rod 7 is provided at one end of the transmission rack 20. The transmission gear 19 matches the transmission rack 20. A mounting block 6 is fixedly provided on the left side of the rolling bearing 18 at the top of the processing chamber 1 to fix the electric telescopic rod 7 to prevent shaking. The electric telescopic rod 7 allows the transmission rack 20 to perform horizontal reciprocating motion, and the transmission rack 20 drives the transmission gear 19 meshing with it to perform horizontal reciprocating rotation. A rolling bearing 18 is fixedly provided on the top outer side of the processing chamber 1. The top end of the liquid delivery hard tube 5 below the tube 11 is connected to the outer ring of the rolling bearing 18, and the inner ring of the rolling bearing 18 is connected to the rotating liquid pipe 12, and the rotating liquid pipe 12 is connected to the inside of the treatment chamber 1. Under the action of the electric telescopic rod 7, the liquid delivery hard tube 5 below the liquid delivery hose 11 performs reciprocating rotation motion under the coordinated movement of the transmission gear 19 and the transmission rack 20. The rolling bearing 18 and the rotating liquid pipe 12 rotate back and forth continuously. A plurality of equidistant atomizing nozzles 13 are provided on the rotating liquid pipe 12. The plurality of rotating atomizing nozzles 13 can increase the area of the acid mist in the alkali solution and acid mist treatment chamber 1, so that the mixing reaction of the alkali solution and the acid mist is more uniform and rapid, the mixing effect is better, and the acid mist treatment is more thorough.
[0024] An air inlet pipe 4 is provided at the top of one side of the outer wall of the treatment chamber 1, and the air inlet pipe 4 is arranged above the alkali solution storage box 2. An outer wall on the other side of the treatment chamber 1 is provided with an exhaust pipe 14, and a negative pressure fan 15 is provided at the end of the exhaust pipe 14. The air inlet pipe 4 and the exhaust pipe 14 are both connected to the inside of the treatment chamber 1. The negative pressure fan 15 introduces the acid mist in the air into the treatment chamber 1 through the air inlet pipe 4, so that the acid mist in the air is effectively mixed with the alkali solution in the treatment chamber 1. At the same time, there is a certain height difference between the air inlet pipe 4 and the exhaust pipe 14. The acid mist entering from the air inlet pipe 4 will fall from high to low. During the falling process of the acid mist, the atomizing nozzle 13 releases the alkali solution in time, and the alkali solution and the acid mist are fully mixed and reacted, which effectively avoids the acid mist that has not been purified being directly discharged to the outside from the exhaust pipe 14 under the action of the negative pressure fan 15, causing pollution to the external environment.
[0025] When the acid mist treatment begins, the first solenoid valve 8 is opened, the second solenoid valve 9 is closed, and the liquid extraction pump 3 and the electric telescopic rod 7 are opened at the same time. Under the action of the liquid extraction pump 3, the alkali solution passes through the liquid delivery hard pipe 5, the liquid delivery hose 11 and the rotating liquid pipe 12, and enters the treatment chamber 1 through the atomizing nozzle 13. At the same time, under the action of the electric telescopic rod 7, the transmission rack 20 and the transmission gear 19 cooperate with each other to perform horizontal reciprocating motion, thereby driving the rotating liquid pipe 12 and the atomizing nozzle 13 to rotate back and forth, spraying the alkali solution, and then turning on the negative pressure fan 15, the acid mist will enter the treatment chamber 1 through the air inlet pipe 4, and the rotating atomizing nozzle 13 will rotate back and forth to spray the alkali solution. The nozzle 13 will spray alkali solution evenly all around. At this time, the acid mist and alkali solution will undergo a fully and evenly mixed reaction in the treatment chamber 1, so that the acid in the acid mist can be removed. After the acid mist is completely treated, first turn off the first electromagnetic 8 and the negative pressure fan 15 to prevent the acid mist and alkali solution from entering the treatment chamber 1. After the alkali solution in the liquid delivery hard pipe 5 and the liquid delivery hose 11 reacts with the residual acid mist in the treatment chamber 1, turn off the liquid suction pump 3 and the electric telescopic tube 7, and the device stops working. The operator can open the control valve 17 to allow the waste liquid after the reaction at the bottom of the treatment chamber 1 to be discharged through the drain pipe 16 for centralized treatment.
[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An acid mist treatment device for pickling, characterized in that: The invention comprises a treatment chamber (1), wherein an alkali liquid storage tank (2) is provided on one side of the treatment chamber (1), a liquid pump (3) is fixedly provided on the outer side of the top of the alkali liquid storage tank (2), one side of the liquid pump (3) is connected to a three-way pipe (10), one end of the three-way pipe (10) is connected to the alkali liquid storage tank (2) and extends to the bottom, and the other end of the three-way pipe (10) is connected to the treatment chamber (1) and extends to the bottom; a liquid delivery hard pipe (5) is provided on the other side of the liquid pump (3), and a liquid delivery hose (11) is connected to the end of the liquid delivery hard pipe (5) away from the liquid pump (3), and a transmission gear (19) is provided on the liquid delivery hard pipe (5) below the liquid delivery hose (11). The transmission gear (19) is provided with a transmission rack (20), one end of the transmission rack (20) is provided with an electric telescopic rod (7), and the transmission gear (19) and the transmission rack (20) match each other; a rolling bearing (18) is fixedly provided on the outer side of the top of the processing chamber (1), the top end of the liquid delivery tube (5) below the liquid delivery hose (11) is connected to the outer ring of the rolling bearing (18), the inner ring of the rolling bearing (18) is connected to a rotating liquid passage tube (12), and the rotating liquid passage tube (12) is connected to the interior of the processing chamber (1); a mounting block (6) is fixedly provided on one side of the outer side of the top of the processing chamber (1), and the mounting block (6) matches the electric telescopic rod (7).
2. The acid mist treatment device for pickling according to claim 1, characterized in that: The rotating liquid-passing pipe (12) is provided with a plurality of atomizing nozzles (13) at equal intervals.
3. The acid mist treatment device for pickling according to claim 1, characterized in that: An air inlet pipe (4) is provided at the top of one side of the outer wall of the treatment chamber (1), and the air inlet pipe (4) is arranged above the alkali solution storage box (2). An air exhaust pipe (14) is provided at the outer wall of the other side of the treatment chamber (1), and a negative pressure fan (15) is provided at the end of the air exhaust pipe (14). Both the air inlet pipe (4) and the air exhaust pipe (14) are connected to the interior of the treatment chamber (1).
4. The acid mist treatment device for pickling according to claim 1, characterized in that: A drain pipe (16) is provided at the bottom of the processing chamber (1), the drain pipe (16) is in communication with the interior of the processing chamber (1), the drain pipe (16) is provided with a control valve (17), and the drain pipe (16) is located below the exhaust pipe (14).
5. The acid mist treatment device for pickling according to claim 1, characterized in that: A first solenoid valve (8) is provided at the portion of the three-way pipe (10) connected to the alkali solution storage tank (2), and a second solenoid valve (9) is provided at the portion of the three-way pipe connected to the processing chamber (1).