Recycling device for synthetic leather water-based treatment agent production waste
By designing a waste recycling device for synthetic leather water-based treatment agent production, the heat of waste gas is used to improve the waste water treatment reaction efficiency, solving the problem that the waste production waste of synthetic leather water-based treatment agent production is not effectively utilized, and achieving the effect of energy saving and improving production efficiency.
Patent Information
- Application Number
- CN202421310389.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The waste generated during the production process of synthetic leather water-based treatment agents is not effectively utilized, resulting in the failure to maximize production benefits.
A waste recycling device for the production of synthetic leather water-based treatment agent is designed, and a circulating circuit is formed through a heating kettle, reaction tank, energy storage tank and heating and pressurization device. The heat of the waste gas is used to improve the waste water treatment reaction efficiency, and the recycling of waste gas is controlled through multiple pipelines and throttle valves.
Through the recycling of waste gas, the energy consumption of the heating and pressurization device is reduced, the reaction efficiency of waste water treatment is improved, the effective recycling of waste is realized, and the production efficiency is improved.
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Figure CN222550907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy saving, in particular to a device for recycling waste materials produced by synthetic leather water-based treatment agents. Background Art
[0002] As people's living standards improve, they gradually pursue high-quality daily products, and the demand for leather products is increasing. With the increasing awareness of animal protection, animal leather can no longer meet people's needs. At present, synthetic leather products are gradually becoming a popular trend in the future. Synthetic leather has been widely used in the production of bags, clothing, shoes, etc. In order to improve the quality of synthetic leather products, synthetic leather water-based treatment agents were born.
[0003] During the production process of synthetic leather water-based treatment agents, certain production wastes will be generated, including wastewater, waste gas and waste residue. If the above production wastes can be reasonably utilized, the production efficiency can be greatly improved. However, the production wastes are not effectively utilized at present. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a device for recycling waste produced by synthetic leather water-based treatment agent production.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for recycling waste produced by the production of synthetic leather water-based treatment agents, comprising a heating kettle for heating the synthetic leather water-based treatment agent for reaction, a reaction tank for storing wastewater generated in the production process of the synthetic leather water-based treatment agent, an energy storage tank and a heating and pressurizing device; a spiral heating coil is wound around the outer wall of the reaction tank;
[0007] An exhaust port is provided on the top of the heating kettle, and the exhaust port is connected to one end of the energy storage tank through a first pipe, and the other end of the energy storage tank is connected to the air inlet end of the heating and pressurizing device through a second pipe, and the air outlet end of the heating and pressurizing device is connected to one end of the heating coil through a third pipe, and the other end of the heating coil is connected to one end of the energy storage tank through a fourth pipe.
[0008] Furthermore, the energy storage tank is provided with a discharge port, and a filter is arranged at the discharge port.
[0009] Furthermore, a first throttle valve is provided on the first pipeline, a second throttle valve is provided on the second pipeline, a third throttle valve is provided on the third pipeline, and a fourth throttle valve is provided on the fourth pipeline. The first throttle valve, the second throttle valve, the third throttle valve and the fourth throttle valve are electrically connected to the controller respectively.
[0010] Furthermore, a first temperature sensor is provided on the first pipeline, a second temperature sensor is provided on the second pipeline, and a third temperature sensor is provided on the third pipeline. The first temperature sensor, the second temperature sensor and the third temperature sensor are electrically connected to the controller respectively.
[0011] Furthermore, the horizontal height of one end of the heating coil is lower than the horizontal height of the other end of the heating coil.
[0012] Furthermore, the energy storage tank is a horizontal energy storage tank.
[0013] Furthermore, the side wall of the reaction tank is made of metal, and the heating coil is arranged in close contact with the outer surface of the side wall of the reaction tank.
[0014] Furthermore, the heating coil is partially embedded in the side wall of the reaction tank.
[0015] The beneficial effects of the utility model are as follows: the synthetic leather water-based treatment agent production waste recycling device provided by the utility model forms a recyclable loop by adding an energy storage tank and a heating and pressurizing device, and through multiple pipelines, the heating kettle for heating the synthetic leather water-based treatment agent, the energy storage tank, the heating and pressurizing device, and the reaction pool for storing the wastewater generated in the production process of the synthetic leather water-based treatment agent. Specifically, the waste gas with a certain amount of heat volatilized during the heating reaction of the heating kettle is sent to the energy storage tank, and then passes through the heating and pressurizing device to further increase the heat of the waste gas and then passes through the reaction pool, providing the reaction pool with a certain amount of heat to promote the reaction efficiency during wastewater treatment, and then the waste gas flows back to the energy storage tank for recycling. Since the waste gas itself has a certain amount of heat, when it is necessary to further increase the heat of the waste gas, the energy consumption of the heating and pressurizing device can be effectively reduced, thereby achieving the purpose of energy saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The figure shows the structural schematic diagram of the device for recycling waste materials from the production of synthetic leather water-based treatment agents;
[0017] Figure 2 Shown Figure 1 The main view of
[0018] Figure 3 Shown Figure 1 A top view of
[0019] Figure 4 Shown Figure 1 Side view of
[0020] Description of Figure Numbers:
[0021] 1-heating kettle; 11-exhaust port;
[0022] 2-reaction tank; 21-heating coil;
[0023] 3-storage tank; 31-filter;
[0024] 4- Heating and pressurizing device;
[0025] 5-first pipeline; 51-first throttle valve; 52-first temperature sensor;
[0026] 6-second pipeline; 61-second throttle valve; 62-second temperature sensor;
[0027] 7-third pipeline; 71-third throttle valve; 72-third temperature sensor;
[0028] 8-the fourth pipeline; 81-the fourth throttle valve. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments:
[0030] like Figure 1-Figure 4 As shown, the synthetic leather water-based treatment agent production waste recycling device provided by the utility model includes a heating kettle 1 for heating the synthetic leather water-based treatment agent for reaction, a reaction tank 2 for storing waste water generated in the production process of the synthetic leather water-based treatment agent, an energy storage tank 3 and a heating and pressurizing device 4; a spiral heating coil 21 is wound around the outer wall of the reaction tank 2; the side wall of the reaction tank 2 is made of metal material, stainless steel is used in this embodiment, of course, other metal materials can also be used, preferably stainless steel.
[0031] The heating coil 21 is arranged in close contact with the outer surface of the side wall of the reaction tank 2, which can achieve a better heat transfer effect. In order to further improve the heat transfer effect, the heating coil is partially embedded in the side wall of the reaction tank to increase the heat transfer area.
[0032] In this embodiment, the energy storage tank 3 is a horizontal energy storage tank, and the heating kettle 1 is a vertical heating kettle.
[0033] The top of the heating kettle 1 is provided with an exhaust port 11, which is connected to one end of the energy storage tank 3 through a first pipe 5, and the other end of the energy storage tank 3 is connected to the air inlet end of the heating and pressurizing device 4 through a second pipe 6. The air outlet end of the heating and pressurizing device 4 is connected to one end of the heating coil 21 through a third pipe 7, and the other end of the heating coil 21 is connected to one end of the energy storage tank 3 through a fourth pipe 8. Among them, the horizontal height of one end of the heating coil is lower than the horizontal height of the other end of the heating coil. The heating and pressurizing device can use an existing product.
[0034] In order to improve the quality of the exhaust gas returning to one end of the energy storage tank 3, a filtering device, such as a filter net, can be set in the fourth pipe. When the mesh is small enough, some particles can be filtered out. Of course, regular cleaning is required to avoid blockage and affect the reflux efficiency.
[0035] The energy storage tank 3 is provided with a discharge port, and a filter 31 is arranged at the discharge port. When the waste gas storage volume in the energy storage tank reaches a critical value, it can be discharged to the outside through the discharge port. However, when discharging, it needs to be processed by the filter and discharged to the outside under the condition that the discharge requirements are met. Among them, the filter can be an existing product. A control valve can be arranged at the discharge port to control the discharge, which is not shown in the attached drawings of this scheme.
[0036] The first pipeline 5 is provided with a first throttle valve 51, the second pipeline 6 is provided with a second throttle valve 61, the third pipeline 7 is provided with a third throttle valve 71, the fourth pipeline 8 is provided with a fourth throttle valve 81, the first throttle valve 51, the second throttle valve 61, the third throttle valve 71 and the fourth throttle valve 81 are electrically connected to the controller respectively. The first pipeline 5 is provided with a first temperature sensor 52, the second pipeline 6 is provided with a second temperature sensor 62, the third pipeline 7 is provided with a third temperature sensor 72, the first temperature sensor 52, the second temperature sensor 62 and the third temperature sensor 72 are electrically connected to the controller respectively.
[0037] The temperature data of the exhaust gas on each pipeline is collected through the above-mentioned temperature sensor and fed back to the controller, which controls the corresponding throttle valve working state, such as opening and closing, after analysis. The temperature sensor and throttle valve can both be existing products. The throttle valve can use a device with adjustable opening and closing degree, which is conducive to more accurate control of the exhaust gas flow. The controller can also be an existing product, which is not shown in the attached figure of this scheme.
[0038] The working principle of the synthetic leather water-based treatment agent production waste recycling device provided by the utility model is: the waste gas with a certain amount of heat volatilized during the heating reaction of the heating kettle is sent to the energy storage tank, and then passes through the heating and pressurizing device to further increase the heat of the waste gas, and then passes through the reaction pool, providing a certain amount of heat to the reaction pool to promote the reaction efficiency during wastewater treatment, and then the waste gas flows back to the energy storage tank for recycling. Since the waste gas itself has a certain amount of heat, when it is necessary to further increase the heat of the waste gas, the energy consumption of the heating and pressurizing device can be effectively reduced, thereby achieving the purpose of energy saving.
[0039] The present invention has been described by the above-mentioned relevant embodiments and drawings, but the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, modifications and equivalent settings included in the spirit and scope of the claims are included in the scope of the present invention.
Claims
1. A device for recycling waste produced by synthetic leather water-based treatment agent, characterized in that: It comprises a heating kettle for heating reaction of synthetic leather water-based treatment agent, a reaction tank for storing waste water generated in the production process of synthetic leather water-based treatment agent, an energy storage tank and a heating and pressurizing device; a spiral heating coil is wound on the outer side wall of the reaction tank; An exhaust port is provided on the top of the heating kettle, and the exhaust port is connected to one end of the energy storage tank through a first pipe, and the other end of the energy storage tank is connected to the air inlet end of the heating and pressurizing device through a second pipe, and the air outlet end of the heating and pressurizing device is connected to one end of the heating coil through a third pipe, and the other end of the heating coil is connected to one end of the energy storage tank through a fourth pipe.
2. The device for recycling waste produced by producing aqueous synthetic leather treatment agents according to claim 1, characterized in that: The energy storage tank is provided with a discharge port, and a filter is arranged at the discharge port.
3. The device for recycling waste produced by producing aqueous treatment agent for synthetic leather according to claim 1, characterized in that: The first pipeline is provided with a first throttle valve, the second pipeline is provided with a second throttle valve, the third pipeline is provided with a third throttle valve, and the fourth pipeline is provided with a fourth throttle valve. The first throttle valve, the second throttle valve, the third throttle valve and the fourth throttle valve are electrically connected to the controller respectively.
4. The device for recycling waste produced by producing aqueous synthetic leather treatment agent according to claim 3, characterized in that: The first pipeline is provided with a first temperature sensor, the second pipeline is provided with a second temperature sensor, the third pipeline is provided with a third temperature sensor, and the first temperature sensor, the second temperature sensor and the third temperature sensor are electrically connected to the controller respectively.
5. The device for recycling waste produced by producing aqueous synthetic leather treatment agent according to claim 1, characterized in that: The level of one end of the heating coil is lower than the level of the other end of the heating coil.
6. The device for recycling waste produced by producing aqueous synthetic leather treatment agents according to claim 1, characterized in that: The energy storage tank is a horizontal energy storage tank.
7. The device for recycling waste produced by producing aqueous synthetic leather treatment agents according to claim 1, characterized in that: The side wall of the reaction tank is made of metal, and the heating coil is arranged in close contact with the outer surface of the side wall of the reaction tank.
8. The device for recycling waste produced by producing aqueous treatment agent for synthetic leather according to claim 7, characterized in that: The heating coil part is embedded in the side wall of the reaction tank.