Secondary aluminum ash wet processing equipment

By designing hard-connected scraper racks and scrapers, combined with the use of a stirring knife, the problem of scraper deformation and insufficient stirring of aluminum mortar in aluminum ash treatment equipment is solved, and efficient scraping and stirring of aluminum mortar is achieved.

CN222550915UActive Publication Date: 2025-03-04LANXI BOYUAN
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Patent Information

Application Number
CN202421336487.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the existing aluminum ash treatment equipment, the scraper is prone to deform during rotation, resulting in the inability to effectively remove the aluminum mortar adhered to the inner wall of the tank, and it is difficult to achieve sufficient stirring of the aluminum mortar.

Method used

A secondary aluminum ash wet treatment equipment is designed, using a hard-connected scraper rack and scraper. The scraper always comes into contact with the inner wall of the tank and is fully stirred with a stirring knife to prevent the scraper from deforming and improve the scraping and stirring efficiency of aluminum mortar.

Benefits of technology

Effectively prevent the scraper from deforming, improve the ability to scrape and stick to aluminum mortar, realize full stirring of aluminum mortar, and improve the efficiency and effect of aluminum ash treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides secondary aluminum ash wet processing equipment which comprises a tank body, a rotating assembly and a moving assembly, a feeding port is formed in the top of the tank body, a discharging port is formed in the bottom of the tank body, the moving assembly is arranged at the top of the tank body, the rotating assembly comprises a rotating shaft, a scraper blade and a stirring knife, and the rotating shaft is arranged in the center of the tank body. The rotating shaft is fixed to the power output end of the moving assembly, the middle of the rotating shaft perpendicularly extends out of the scraper frame, the scraper is installed at the end of the scraper frame, the tail end of the scraper makes contact with the inner wall of the tank body, and the stirring knife is fixed to the end, away from the moving assembly, of the rotating shaft. Deformation of the scraping plate in the rotating process is effectively prevented, the capacity of scraping off the adhered aluminum mortar is improved, and sufficient stirring of the aluminum mortar is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum ash processing equipment, in particular to secondary aluminum ash wet processing equipment. Background Art

[0002] Scrap aluminum ash mainly comes from the smelting and recycling process of aluminum, including scum and skimming produced during the metallurgical melting process of electrolytic aluminum, cast aluminum, and recycled aluminum, as well as the residue left after subsequent treatment processes such as ash roasting and ball milling. There is also a small amount of aluminum in the scrap aluminum ash, which can be extracted through appropriate reaction treatment.

[0003] In the process of aluminum ash refining, the hydrolysis leaching process is often used. The characteristic of this process is to remove the fluoride and chloride in the aluminum ash slurry. To complete the removal, additives need to be added to the aluminum ash slurry for reaction, and these reactions need to be carried out under high temperature conditions. If the aluminum ash slurry is continuously heated, aluminum ash will stick to the upper end of the liquid surface, resulting in a waste of raw materials.

[0004] In the patent number "CN218222252U" and the patent name "A device for fully stirring aluminum ash slurry", a set of plate-shaped stirring paddles that do not contact the tank body are used to remove the aluminum ash slurry adhering to the inner wall of the tank. However, such a thin plate will deform during the rotation process, making it impossible to effectively remove the aluminum ash slurry adhering to the inner wall of the tank. Utility Model Content

[0005] In view of the defects of the prior art, the technical problem to be solved by the utility model is to provide a secondary aluminum ash wet processing equipment, which can effectively prevent the scraper from deforming during rotation, improve the ability to scrape off the adhered aluminum ash slurry, and achieve sufficient stirring of the aluminum ash slurry.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A secondary aluminum ash wet processing equipment includes a tank body, a rotating assembly and a moving assembly. The top of the tank body is provided with a feeding port, the bottom of the tank body is provided with a discharging port, the moving assembly is arranged on the top of the tank body, the rotating assembly includes a rotating shaft, a scraper and a stirring knife, the rotating shaft is arranged at the center of the tank body, the rotating shaft is fixed to the power output end of the moving assembly, the rotating shaft vertically extends a scraper frame in the middle, the scraper is installed at the end of the scraper frame, the end of the scraper contacts the inner wall of the tank body, and the stirring knife is fixed to the end of the rotating shaft away from the moving assembly.

[0008] With such a structure, the motion component drives the shaft to rotate, and the scraper frame on the shaft drives the scraper to rotate. The scraper frame and the scraper are hard-connected, and the scraper is always in contact with the inner wall of the tank body, constantly scraping off the aluminum ash slurry adhering to the inner wall of the tank body, and the stirring blade drives the aluminum ash slurry liquid to rotate in the tank body, fully stirring it, so that the aluminum ash fully reacts. It effectively prevents the scraper from deforming during the rotation process, improves the ability to scrape off the adhering aluminum ash slurry, and realizes the full stirring of the aluminum ash slurry.

[0009] Preferably, the stirring blade is provided with three sets of blades, and the cutting edges of the blades face the rotation direction of the rotating shaft, so as to effectively cut the large solids in the aluminum ash slurry, make the components of the aluminum ash slurry more delicate, mix the components evenly, and improve the mixing degree between the components of the aluminum ash slurry.

[0010] Preferably, the blade angle is 45°-50°. Such a design can form a vortex in the tank body, and the various components of the aluminum ash slurry are mixed more evenly, further improving the mixing degree between the various components of the aluminum ash slurry.

[0011] Preferably, the end of the scraper that contacts the inner wall of the tank is made of nylon material. Nylon material has extremely high wear resistance and strength, can fully scrape off the adhered aluminum ash slurry, and has a long service life, thereby increasing the service life of the scraper.

[0012] Preferably, the tank body includes an inner layer and an outer layer, wherein the inner layer is embedded in the outer layer, and a heating layer is formed between the inner layer and the outer layer. The design of the inner and outer layers can insulate the inner layer, prevent heat loss, and improve energy efficiency.

[0013] Preferably, a heating component is further included, and the heating component is arranged in the heating layer. If the heating component is directly installed at the bottom of the inner liner layer, the local temperature will be too high, causing the aluminum ash slurry to adhere to the bottom, thereby reducing the reaction efficiency of the aluminum ash slurry. Installing it in the heating layer can effectively prevent the local temperature from being too high, and improve the reaction efficiency of the aluminum ash slurry.

[0014] Preferably, the motion assembly includes a motor and a reducer, the output end of the motor is connected to the input end of the reducer, the reducer is fixed to the top of the tank, and the output end of the reducer is fixedly connected to the rotating shaft. The reducer reduces speed and increases torque, thereby improving the ability of the scraper to scrape off the sticking aluminum ash slurry.

[0015] As a preferred embodiment, the device further comprises a support frame, which is mounted at the bottom of the tank body and has a rotatable adjustment plate at the bottom of the support frame, which can adjust the balance of the tank body and improve the stability of the device during operation.

[0016] As a preference, it also includes an inner temperature sensor and an outer temperature sensor, wherein the inner temperature sensor is installed on the inner layer and the outer temperature sensor is installed in the heating layer. The operating temperature can be adjusted at any time to improve the reaction efficiency of the aluminum ash slurry.

[0017] Preferably, the tank body further comprises an exhaust pipe, which is arranged on the top of the tank body, communicates with the inner liner layer, and is connected to a negative pressure device. Ammonia gas is generated during the reaction of the aluminum ash slurry, and the negative pressure device is used to extract the generated gas to prevent safety hazards.

[0018] In summary, such secondary aluminum ash wet processing equipment can effectively prevent the scraper from deforming during rotation, enhance the ability to scrape off the adhered aluminum ash slurry, and achieve full stirring of the aluminum ash slurry. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] Figure 1 It is a schematic diagram of the assembly structure of this embodiment;

[0021] Figure 2 is a schematic diagram of the structure of the rotating assembly of this embodiment;

[0022] Figure 3 2 is a schematic diagram of the front cross-sectional structure of the present embodiment;

[0023] Figure 4 is a schematic diagram of a side cross-sectional structure of the present embodiment;

[0024] Among them, tank body-1, feeding port-11, discharging port-12, inner liner layer-13, outer layer-14, exhaust pipe-15, heating layer-16, rotating component-2, rotating shaft-21, scraper-22, stirring knife-23, blade-231, scraper frame-24, moving component-3, motor-31, reducer-32, heating component-4, support frame-5, adjustment plate-51, internal temperature sensor-6, external temperature sensor-7. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0026] A secondary aluminum ash wet processing equipment includes a tank body 1, a rotating component 2 and a moving component 3. The top of the tank body 1 is provided with a feeding port 11, the bottom of the tank body 1 is provided with a discharging port 12, the moving component 3 is arranged at the top of the tank body 1, the rotating component 2 includes a rotating shaft 21, a scraper 22 and a stirring knife 23, the rotating shaft 21 is arranged at the center of the tank body 1, the rotating shaft 21 is fixed to the power output end of the moving component 3, the rotating shaft 21 vertically extends a scraper frame 24 in the middle, the scraper 22 is installed at the end of the scraper frame 24, the end of the scraper 24 contacts the inner wall of the tank body 1, and the stirring knife 23 is fixed to the end of the rotating shaft 21 away from the moving component 3.

[0027] With such a structure, the motion component 3 drives the rotating shaft 21 to rotate, and the scraper frame 24 on the rotating shaft 21 drives the scraper 22 to rotate. The scraper frame 24 and the scraper 22 are hard-connected, and the scraper 22 is always in contact with the inner wall of the tank body 1, and the aluminum ash slurry adhering to the inner wall of the tank body 1 is always scraped off. The stirring blade 23 drives the aluminum ash slurry liquid to rotate in the tank body 1, and fully stirs it, so that the aluminum ash reacts fully. The deformation of the scraper 22 during the rotation process is effectively prevented, the ability to scrape off the adhering aluminum ash slurry is improved, and the aluminum ash slurry is fully stirred.

[0028] Preferably, the stirring blade 23 is evenly provided with three sets of blades 231, and the edges of the blades 231 face the rotation direction of the rotating shaft 21. The large solid blocks in the aluminum ash slurry can be effectively cut, so that the components of the aluminum ash slurry are more delicate, the components are mixed evenly, and the mixing degree between the components of the aluminum ash slurry is improved.

[0029] Specifically, the blade angle of the blade 231 is 45°-50°. Such a design can form a vortex in the tank body 1, and the various components of the aluminum ash slurry are mixed more evenly, further improving the mixing degree between the various components of the aluminum ash slurry.

[0030] Preferably, the end of the scraper 22 that contacts the inner wall of the tank body 1 is made of nylon. Nylon has extremely high wear resistance and strength, can fully scrape off the adhered aluminum ash slurry, and has a long service life, thereby increasing the service life of the scraper 22.

[0031] Preferably, the tank body 1 comprises an inner liner layer 13 and an outer cladding layer 14, wherein the inner liner layer 13 is embedded in the outer cladding layer 14, and a heating layer 16 is formed between the inner liner layer 13 and the outer cladding layer 14. The design of the inner and outer layers can insulate the inner liner layer 13, prevent heat loss, and improve energy efficiency.

[0032] In addition, a heating component 4 is also included, and the heating component 4 is arranged in the heating layer 16. If the heating component 4 is directly installed at the bottom of the inner liner layer 13, it will cause the local temperature to be too high, causing the aluminum ash slurry to adhere to the bottom, thereby reducing the reaction efficiency of the aluminum ash slurry. Installing it in the heating layer 16 can effectively prevent the local temperature from being too high, and improve the reaction efficiency of the aluminum ash slurry.

[0033] Furthermore, the tank body 1 further includes an exhaust pipe 15, which is disposed at the top of the tank body 1 and communicates with the inner liner layer 13. The exhaust pipe 15 is connected to a negative pressure device. Ammonia gas is generated during the reaction of the aluminum ash slurry, and the negative pressure device is used to extract the generated gas to prevent safety hazards.

[0034] As a preferred embodiment, a support frame 5 is further included, the support frame 5 is installed at the bottom of the tank body 1, and a rotatable adjustment plate 51 is provided at the bottom of the support frame 5. The adjustment plate 51 can adjust the balance of the tank body 1 and improve the stability of the equipment during operation.

[0035] Preferably, an inner temperature sensor 6 and an outer temperature sensor 7 are also included, wherein the inner temperature sensor 6 is installed on the inner liner layer 13, and the outer temperature sensor 7 is installed in the heating layer 16. The operating temperature can be adjusted at any time to improve the reaction efficiency of the aluminum ash slurry.

[0036] Preferably, the motion assembly 3 includes a motor 31 and a reducer 32, the output end of the motor 31 is connected to the input end of the reducer 32, the reducer 32 is fixed to the top of the tank body 1, and the output end of the reducer 32 is fixedly connected to the rotating shaft 21. The reducer 32 reduces speed and increases torque, thereby improving the ability of the scraper 22 to scrape off the adhered aluminum ash slurry.

[0037] In summary, such secondary aluminum ash wet processing equipment can effectively prevent the scraper from deforming during rotation, enhance the ability to scrape off the adhered aluminum ash slurry, and achieve full stirring of the aluminum ash slurry.

[0038] In short, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A secondary aluminum ash wet processing equipment, comprising a tank body, a rotating assembly and a moving assembly, wherein the top of the tank body is provided with a feeding port, the bottom of the tank body is provided with a discharging port, and the moving assembly is arranged on the top of the tank body, characterized in that: The rotating assembly includes a rotating shaft, a scraper and a stirring blade. The rotating shaft is arranged at the center of the tank body, the rotating shaft is fixed to the power output end of the moving assembly, the rotating shaft vertically extends a scraper frame in the middle, the scraper is installed at the end of the scraper frame, the end of the scraper is in contact with the inner wall of the tank body, and the stirring blade is fixed to the end of the rotating shaft away from the moving assembly.

2. The secondary aluminum ash wet treatment equipment according to claim 1 is characterized in that: The stirring knife is provided with three sets of blades, and the cutting edges of the blades face the rotation direction of the rotating shaft.

3. The secondary aluminum ash wet treatment equipment according to claim 2 is characterized in that: The blade has an edge angle of 45°-50°.

4. The secondary aluminum ash wet treatment equipment according to claim 3 is characterized in that: The end of the scraper that contacts the inner wall of the tank body is made of nylon.

5. The secondary aluminum ash wet treatment equipment according to claim 4 is characterized in that: The tank body comprises an inner liner layer and an outer cladding layer, wherein the inner liner layer is embedded in the outer cladding layer, and a heating layer is formed between the inner liner layer and the outer cladding layer.

6. The secondary aluminum ash wet treatment equipment according to claim 5, characterized in that: Also included is a heating component, which is disposed in the heating layer.

7. The secondary aluminum ash wet treatment equipment according to claim 6, characterized in that: The motion assembly includes a motor and a reducer, the output end of the motor is connected to the input end of the reducer, the reducer is fixed on the top of the tank body, and the output end of the reducer is fixedly connected to the rotating shaft.

8. The secondary aluminum ash wet treatment equipment according to claim 7, characterized in that: It also includes a support frame, which is installed at the bottom of the tank body and a rotatable adjusting plate is provided at the bottom of the support frame.

9. The secondary aluminum ash wet treatment equipment according to claim 8, characterized in that: It also includes an inner temperature sensor and an outer temperature sensor, wherein the inner temperature sensor is installed on the inner liner layer, and the outer temperature sensor is installed in the heating layer.

10. The secondary aluminum ash wet treatment equipment according to claim 9, characterized in that: The tank body also includes an exhaust pipe, which is arranged on the top of the tank body, communicated with the inner liner layer, and connected to a negative pressure device.

Citation Information

Patent Citations

  • Sufficient stirring device for aluminum mortar

    CN218222252U