Anti-precipitation gluing device
By designing an anti-precipitation glue coating device, the problem of inorganic powder precipitation in the glue liquid is solved by using the glue liquid circulation and inclined design, the uniform distribution of inorganic powder and the uniformity of glue coating are achieved, and the product quality is ensured.
Patent Information
- Application Number
- CN202420439514.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-07
AI Technical Summary
In the impregnation industry, the added inorganic powder particles are prone to precipitation in the glue solution, resulting in uneven distribution and affecting the finished product quality of paper or fiber fabrics.
An anti-precipitation coating device is designed, including a glue coating mechanism, a glue groove mechanism, a glue supply mechanism and a glue liquid circulation mechanism. This device realizes circulating stirring of the glue liquid by setting a spray hose and a circulation pump in the glue tank to avoid precipitation of inorganic powder. Through the design of the inclined rubber hose and spray hose, it ensures that the inorganic powder is evenly dispersed in the glue liquid.
It effectively prevents the precipitation of inorganic powder in the glue solution, ensures the uniform distribution of inorganic powder, and ensures the uniformity of glue coating and product quality.
Smart Images

Figure CN222551234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dip coating, in particular to an anti-precipitation glue coating device. Background Art
[0002] In the impregnation industry, in order to make the paper or fiber fabric obtain good surface properties after impregnation, such as wear resistance and blemish concealment, a certain proportion of inorganic powder particles (such as aluminum oxide, silicon oxide, titanium dioxide, etc.) is usually added to the impregnation glue used. Such inorganic particles are very easy to precipitate in the glue, resulting in uneven distribution of inorganic powder particles in the glue, which in turn makes the inorganic matter unevenly distributed after the paper or fiber fabric is impregnated, seriously affecting the quality of the finished product.
[0003] In order to solve the above problems, the present utility model is provided. Utility Model Content
[0004] The utility model aims to provide an anti-sedimentation glue coating device, which can prevent glue liquid from settling and ensure product quality.
[0005] Based on the above problems, the technical solution provided by the utility model is:
[0006] Anti-sedimentation glue coating device, including:
[0007] The gluing mechanism is used to complete the gluing of the material, and comprises a frame, a gluing roller assembly and a metering roller assembly arranged on the frame;
[0008] The glue tank mechanism comprises a glue tank and a lifting assembly driving the glue tank to move up and down, wherein the glue tank has a working position and a non-working position arranged up and down under the driving of the lifting assembly, and when the glue tank is located at the working position, the glue dipping roller assembly is located in the glue tank;
[0009] A glue supply mechanism, used for supplying glue to the glue tank, comprising a glue storage tank located above the glue tank and a stirring component arranged on the glue storage tank, wherein a glue supply pipe is connected to the bottom of the glue storage tank;
[0010] The glue liquid circulation mechanism is used to circulate and stir the glue liquid in the glue tank, including a glue spraying hose arranged at one end of the glue tank away from the metering roller assembly, a circulation pipeline connecting the bottom of the glue tank and the glue spraying hose, and a circulation pump arranged on the circulation pipeline.
[0011] In some of the embodiments, the dipping roller assembly includes an upper dipping roller and a lower dipping roller located obliquely below the upper dipping roller, and the metering roller assembly includes a pair of metering rollers arranged above the lower dipping roller, and the material passes through the upper dipping roller and the lower dipping roller in sequence and then passes out from the pair of metering rollers.
[0012] In some of the embodiments, the side of the glue groove from the glue spraying tube to the bottom is an inclined surface arranged downwardly, the supporting surface of the glue dipping roller assembly for the material is parallel to the inclined surface, and the glue spraying direction of the glue spraying tube is consistent with the traveling direction of the material and is parallel to the inclined surface.
[0013] In some of the embodiments, the gap between the support surface and the inclined surface is H, and the gap between the lower dipping roller and the bottom of the glue tank is h, wherein h<H.
[0014] In some of the embodiments, a liquid level sensor is provided in the glue tank, a switch valve is provided on the glue supply hose, and the liquid level sensor and the switch valve are respectively connected to the control unit signal.
[0015] In some of the embodiments, the lifting assembly includes a base supporting the glue groove, a stretching member connecting two ends of the base, a supporting roller supporting the stretching member, and a cylinder connecting the stretching member.
[0016] In some embodiments, the lower end of the stretching member is connected to the base and the upper end thereof extends in a horizontal direction after bypassing the supporting roller, and the driving direction of the cylinder extends in the horizontal direction.
[0017] In some of the embodiments, a glue supply port and an inorganic powder adding port are provided at the upper end of the glue storage tank.
[0018] In some embodiments, when the glue tank is in a non-working position, one end of the circulation pipeline connected to the glue spraying hose can be detachably connected to the glue supply port.
[0019] In some embodiments, the stirring component includes a stirring motor disposed at the upper end of the glue storage tank and a stirring paddle connected to the stirring motor.
[0020] Compared with the prior art, the advantages of the utility model are:
[0021] 1. A glue circulation mechanism is provided on the glue tank, which is used to circulate the glue at the bottom of the glue tank into the glue tank through the glue spraying hose, so as to prevent the inorganic powder from settling in the glue tank and make the inorganic powder evenly distributed in the glue tank, thus ensuring uniform glue coating and product quality;
[0022] 2. The side opposite to the glue tank and the dipping roller assembly is set as an inclined surface, and the glue spraying direction of the glue spraying hose is parallel to the inclined surface to ensure that the inorganic powder is evenly dispersed in the glue liquid without precipitation, so that the material is evenly glued, thereby ensuring the quality of glue coating;
[0023] 3. The gap between the lower dipping roller and the bottom of the glue tank is smaller than the gap between the supporting surface of the dipping roller and the inclined surface, so that the glue liquid flows faster at the bottom of the glue tank, further avoiding the precipitation of inorganic powder;
[0024] 4. A liquid level sensor is installed in the glue tank. The control unit controls the opening and closing of the switch valve according to the liquid level signal monitored by the liquid level sensor, so as to ensure the liquid level required for glue coating in the glue tank;
[0025] 5. When the glue tank is in the non-working position, the circulation pipeline can be detachably connected to the glue supply port on the glue storage tank to facilitate the cleaning and maintenance of the glue tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. The drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 It is a structural schematic diagram of an embodiment of the anti-sedimentation glue coating device of the utility model;
[0028] in:
[0029] 1. Upper glue-dipping roller; 2. Lower glue-dipping roller; 3. Measuring roller; 4. Glue tank; 4-1. Inclined surface; 5. Circulation pipeline; 6. Circulation pump; 7. Glue spray hose; 8. Materials; 9. Glue storage tank; 9-1. Glue supply port; 9-2. Inorganic powder addition port; 10. Stirring motor; 11. Stirring paddle; 12. Glue supply hose; 13. Switch valve; 14. Liquid level sensor; 15. Control unit; 16. Base; 17. Support roller; 18. Tensile member; 19. Cylinder. DETAILED DESCRIPTION
[0030] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the utility model and are not limited to the scope of the utility model. The implementation conditions used in the examples can be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are usually the conditions in conventional experiments.
[0031] like Figure 1 , which is a schematic diagram of the structure of an embodiment of the utility model, provides an anti-sedimentation glue coating device, including a glue coating mechanism, a glue tank mechanism, a glue supply mechanism and a glue liquid circulation mechanism.
[0032] The gluing mechanism is used to complete the gluing of material 8 (such as paper or fiber fabric, etc.), including a frame (not shown), a gluing roller assembly and a metering roller assembly arranged on the frame. The material 8 passes through the gluing roller assembly and then passes out through the metering roller assembly.
[0033] The dipping roller assembly includes an upper dipping roller 1 and a lower dipping roller 2 located obliquely below the upper dipping roller 2. The metering roller assembly includes a pair of metering rollers 3 arranged above the lower dipping roller 2. The material 8 passes through the upper dipping roller 1 and the lower dipping roller 2 in sequence and then passes through the pair of metering rollers 3, thereby completing quantitative gluing.
[0034] The glue tank mechanism includes a glue tank 4 and a lifting assembly that drives the glue tank 4 to move up and down. The glue tank 4 has a working position and a non-working position arranged up and down when driven by the lifting assembly. When the glue tank 4 is located at the working position, the glue dipping roller assembly is located in the glue tank 4 to complete the gluing of the material 8. When the glue tank 8 is located at the non-working position, the glue tank 4 is away from the glue dipping roller assembly.
[0035] The glue supply mechanism is used to supply glue to the glue tank 4, including a glue storage tank 9 located above the glue tank 4 and a stirring component arranged on the glue storage tank 9. A glue supply pipe 12 is connected to the bottom of the glue storage tank 9, and the glue in the glue storage tank 9 can flow into the glue tank 4 through the glue supply pipe 12. A glue supply port 9-1 and an inorganic powder adding port 9-2 are provided at the upper end of the glue storage tank 9, which are used to add glue and inorganic powder to the glue storage tank 9 respectively.
[0036] Among them, the stirring component includes a stirring motor 10 arranged at the upper end of the glue storage tank 9 and a stirring paddle 11 connected to the stirring motor 10. The stirring paddle 11 is driven by the stirring motor 10 to rotate to stir the glue liquid in the glue storage tank 9 to avoid precipitation of inorganic powder.
[0037] In order to facilitate automatic glue supply to the glue tank 4, a liquid level sensor 14 is provided in the glue tank 4, and a switch valve 13 is provided on the glue supply pipe 12. The liquid level sensor 14, the switch valve 13 and the control unit 15 are connected by signal. The liquid level in the glue tank 4 is monitored in real time by the liquid level sensor 14. When the liquid level sensor 14 detects that the amount of glue in the glue tank 4 is lower than the lower limit setting value, the liquid level sensor 14 transmits a low liquid level signal to the control unit 15. The control unit 15 opens the switch valve 13 on the glue supply pipe 12 to supply glue to the glue tank 4 until the liquid level sensor 14 detects that the amount of glue in the glue tank 4 reaches the upper limit setting value. The liquid level sensor 14 sends a signal, and the control unit 15 closes the switch valve 13 to stop supplying glue.
[0038] The glue liquid circulation mechanism is used to circulate and stir the glue liquid in the glue tank 4, including a glue spraying pipe 7 arranged in the glue tank 4 away from one end of the metering roller assembly, a circulation pipeline 5 connecting the bottom of the glue tank 4 and the glue spraying pipe 7, and a circulation pump 6 arranged on the circulation pipeline 5. The glue liquid at the bottom of the glue tank 4 is circulated to the glue spraying pipe 7 through the circulation pump 6, and then sprayed into the glue tank 4 through the glue spraying pipe 7, so as to realize the circulation stirring of the glue liquid and avoid the precipitation of inorganic powder in the glue liquid.
[0039] In this example, the side of the glue groove 4 from the glue spraying tube 7 to the bottom is an inclined surface 4-1 arranged at an angle downward, and the supporting surface of the glue dipping roller assembly for the material 8 is parallel to the inclined surface 4-1, that is, the extension direction of the material 8 on the glue dipping roller assembly is parallel to the inclined surface 4-1, and the glue spraying direction of the glue spraying tube 7 is consistent with the moving direction of the material 8 and is parallel to the inclined surface 4-1.
[0040] During the dipping process, there is a certain gap between the material 8 and the inner side of the glue tank 4. The glue in the glue spraying tube 7 is sprayed out along the running direction of the material 8. The sprayed glue flows close to and parallel to the inner wall of the glue tank 4, and continuously flushes the inner surface of the glue tank 4 to prevent the deposition of inorganic particles. The front side of the inclined glue tank 4 maintains a certain gap H with the running material 8. The glue sprayed from the glue spraying tube 7 not only flushes the inner side of the glue tank 4, but also stirs the glue in the gap layer to prevent the precipitation of powder particles. A reasonable gap ensures that the glue is stirred and flows quickly, and at the same time does not affect the smooth operation of the material, thereby ensuring product quality.
[0041] In order to prevent the inorganic powder from depositing at the bottom of the glue tank 4, the gap h between the lower dipping roller 2 and the bottom of the glue tank 4 is smaller than H, so that the glue here flows faster, effectively preventing the inorganic powder particles from depositing at the bottom. At the same time, part of the glue sprayed from the glue spraying tube 7 flows to the upper part of the glue tank on both sides of the width of the material 8, driving the glue in the glue tank 4 to flow, so that the powder particles are evenly dispersed in the glue.
[0042] The lifting assembly includes a base 16, a stretching member 18 connected to both ends of the base 16, a support roller 17 supporting the stretching member 18, and a cylinder 19 connected to the stretching member 18. The lower end of the stretching member 18 is connected to the base 16, and the upper end of the stretching member 18 extends in the horizontal direction after bypassing the support roller 17. The driving direction of the cylinder 19 is arranged in the horizontal direction. The stretching member 18 is pulled by the cylinder 19 to drive the base 16 to move up and down, thereby driving the rubber tank 4 to achieve lifting.
[0043] The working principle of the utility model is:
[0044] The material 8 passes through the upper and lower glue dipping rollers 1 and 2 in sequence, and then passes between a pair of metering rollers 3. The glue tank 4 is lifted to the working position by the lifting assembly. The control unit 15 opens the switch valve 13. The glue in the glue storage tank 9 flows into the glue tank 4 through the glue supply pipe 12. When the liquid level sensor 14 detects that the liquid level in the glue tank 4 reaches the upper limit setting value, the switch valve 13 is closed, the glue supply is stopped, and the gluing mechanism starts to work. The material 8 moves in the glue tank 4. The glue at the bottom of the glue tank 4 flows back to the glue spraying pipe 7 through the circulation pipeline 5, and the glue is sprayed out through the glue spraying pipe 7 to avoid the precipitation of inorganic powder and make the glue evenly impregnated into the surface of the material 8.
[0045] In summary, the glue coating device can prevent the inorganic powder from settling in the glue solution, ensure that the glue solution is evenly impregnated into the material surface, and ensure product quality.
[0046] The above examples are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. Anti-sedimentation glue coating device, characterized in that: include: The gluing mechanism is used to complete the gluing of the material, and comprises a frame, a gluing roller assembly and a metering roller assembly arranged on the frame; The glue tank mechanism comprises a glue tank and a lifting assembly driving the glue tank to move up and down, wherein the glue tank has a working position and a non-working position arranged up and down under the driving of the lifting assembly, and when the glue tank is located at the working position, the glue dipping roller assembly is located in the glue tank; A glue supply mechanism, used for supplying glue to the glue tank, comprises a glue storage tank located above the glue tank and a stirring component arranged in the glue storage tank, and a glue supply pipe is connected to the bottom of the glue storage tank; The glue liquid circulation mechanism is used to circulate and stir the glue liquid in the glue tank, including a glue spraying hose arranged at one end of the glue tank away from the metering roller assembly, a circulation pipeline connecting the bottom of the glue tank and the glue spraying hose, and a circulation pump arranged on the circulation pipeline.
2. The anti-sedimentation glue coating device according to claim 1, characterized in that: The dipping roller assembly includes an upper dipping roller and a lower dipping roller located obliquely below the upper dipping roller, and the metering roller assembly includes a pair of metering rollers arranged above the lower dipping roller. The material passes through the upper dipping roller and the lower dipping roller in sequence and then passes out from the pair of metering rollers.
3. The anti-sedimentation glue coating device according to claim 2 is characterized in that: The side of the glue groove from the glue spraying pipe to the bottom direction is an inclined surface arranged downwardly, the supporting surface of the glue dipping roller assembly for the material is parallel to the inclined surface, and the glue spraying direction of the glue spraying pipe is consistent with the moving direction of the material and is parallel to the inclined surface.
4. The anti-sedimentation glue coating device according to claim 3 is characterized in that: The gap between the supporting surface and the inclined surface is H, and the gap between the lower dipping roller and the bottom of the glue tank is h, wherein h<H.
5. The anti-sedimentation glue coating device according to claim 1, characterized in that: A liquid level sensor is provided in the glue tank, and a switch valve is provided on the glue supply pipe. The liquid level sensor and the switch valve are respectively connected to the control unit signal.
6. The anti-sedimentation glue coating device according to claim 1, characterized in that: The lifting assembly includes a base supporting the glue groove, a stretching member connecting two ends of the base, a supporting roller supporting the stretching member, and a cylinder connecting the stretching member.
7. The anti-sedimentation glue coating device according to claim 6, characterized in that: The lower end of the stretching member is connected to the base and the upper end thereof extends in a horizontal direction after bypassing the supporting roller. The driving direction of the cylinder extends in a horizontal direction.
8. The anti-sedimentation glue coating device according to claim 1, characterized in that: The upper end of the glue storage tank is provided with a glue supply port and an inorganic powder adding port.
9. The anti-sedimentation glue coating device according to claim 8, characterized in that: When the glue tank is located in a non-working position, one end of the circulation pipeline connected to the glue spraying hose can be detachably connected to the glue supply port.
10. The anti-sedimentation glue coating device according to claim 1, characterized in that: The stirring component includes a stirring motor arranged at the upper end of the glue storage tank and a stirring paddle connected to the stirring motor.