Workpiece height detection device

Abstract

The utility model relates to a workpiece height detection device, which comprises a detection mechanism, a feeding mechanism and a material moving mechanism used for controlling the movement of a workpiece, the two sides of the detection table are provided with a first discharging mechanism used for conveying a detection tool provided with a qualified workpiece and a second discharging mechanism used for conveying a detection tool provided with an unqualified workpiece respectively, the feeding mechanism and the first discharging mechanism are arranged in parallel, and the other end, opposite to the feeding port, of the feeding mechanism is provided with a limiting end. A feeding port is formed in the side, corresponding to the detection table, of the limiting end, the material moving mechanism is arranged on the other side, opposite to the feeding port, of the limiting end, the material moving mechanism comprises a clamping assembly and an electric sliding rail used for driving the clamping assembly to move left and right, the detection mechanism further comprises a mounting frame and a pneumatic displacement sensor, and the pneumatic displacement sensor is arranged above the detection table. And a control cabinet is arranged beside the mounting rack. By the adoption of the technical scheme, the human influence caused by product recognition fatigue of manual visual selection is avoided, and the defective product recognition rate is increased.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts detection, and in particular relates to a workpiece height detection device. Background Art

[0002] In the production process of automobile parts, product quality requires good dimensional stability. Due to technical defects and deficiencies, the dimensional stability of some products is difficult to meet the quality requirements, and even leads to the outflow of defective products due to dimensional deviation. In the production process, the rubber gaskets in the gasketing process are dark in appearance and the gaskets are easy to stick to each other, which is not easy to find when the gaskets are put on manually. Once defective automobile workpieces or unqualified automobile workpieces flow into the assembly line, it will affect the performance and safety of the car. Therefore, in order to avoid the outflow of unqualified automobile workpieces, the usual countermeasures are: add a process of 100% detection of key dimensions by manual measurement tools after processing and before packaging. However, this method of manually using measurement tools to detect automobile workpieces is not only inefficient, but also prone to problems such as missed detection and wrong detection, making it difficult to ensure the quality of automobile workpieces. Utility Model Content

[0003] In summary, in order to overcome the deficiencies of the prior art, the utility model provides a workpiece height detection device.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a workpiece height detection device, comprising a detection mechanism, a feeding mechanism and a material shifting mechanism for controlling the movement of the workpiece, the detection mechanism comprising a detection platform, a first discharging mechanism for conveying a qualified workpiece gauge and a second discharging mechanism for conveying a unqualified workpiece gauge are respectively arranged on both sides of the detection platform, the feeding mechanism is arranged in parallel with the first discharging mechanism, a limited end is arranged at the other end of the feeding mechanism relative to the feed port, a feeding port is arranged at the side of the limited end corresponding to the detection platform, the material shifting mechanism is arranged at the other side of the limited end relative to the feed port, the material shifting mechanism comprises a clamping assembly for pushing the workpiece gauge to move forward and backward and an electric slide rail for driving the clamping assembly to move left and right, the detection mechanism also comprises a mounting frame arranged on the other side of the detection platform relative to the feeding mechanism and a pneumatic displacement sensor for detecting whether the height of the assembled workpiece is within a set range by up and down displacement, the pneumatic displacement sensor is arranged above the detection platform, and a control cabinet for controlling the material shifting mechanism and the pneumatic displacement sensor is arranged next to the mounting frame.

[0005] By adopting the above technical solution, multiple inspection fixtures are arranged on the feeding mechanism, and the inspection fixtures are placed with workpieces to be inspected and height gaskets (taking the workpiece assembled with the height gasket as an example, it can also be used for other assembled workpieces to be inspected by height difference). The clamping component moves the inspection fixture at the limit end forward to the inspection table, and the moving component of the pneumatic displacement sensor moves down to contact the top of the workpiece in the inspection fixture. The sensor compares the displacement distance of the moving component with the set range to determine whether the workpiece is qualified. If qualified, the clamping component clamps the qualified workpiece and connects the inspection fixture to the first discharging mechanism through the electric slide rail. If unqualified, it moves to the second discharging mechanism, and then the clamping component resets and moves backward, and then the electric slide rail drives the clamping mechanism to reset. When the electric slide rail is reset, the feeding mechanism continues to send the next inspection fixture to the limit end and repeats the above steps; automated detection is performed to determine whether the number of height gaskets is accurate, thereby avoiding the human influence caused by manual product recognition fatigue in visual selection, improving selection efficiency and product quality stability, and improving the recognition rate of defective products.

[0006] The utility model is further configured that: the control cabinet comprises a display screen and a control button for setting a setting range of the pneumatic displacement sensor.

[0007] By adopting the above technical solution, the setting range of the dynamic displacement sensor can be adjusted according to different workpieces to be detected, thereby improving the applicability of the detection device, and the detection is made more accurate through visual operation on the display screen.

[0008] The utility model is further configured as follows: a detection station is arranged on the detection table, a proximity switch is arranged at a position of the mounting frame corresponding to the detection station, and a gauge positioning member for positioning a workpiece gauge is arranged above the proximity switch.

[0009] By adopting the above technical solution, the clamping mechanism drives the gauge forward until it abuts against the gauge positioning piece, and determines whether the gauge is in place through the proximity switch, ensuring that the top of the workpiece in the gauge is aligned with the moving component that starts the displacement sensor, thereby improving the accuracy of detection.

[0010] The utility model is further configured as follows: the mounting frame includes an upper and lower adjustment rail and a first mounting platform movably arranged on the upper and lower adjustment rails, the pneumatic displacement sensor is arranged on the first mounting platform, and a first adjustment component for adjusting and positioning the height of the first mounting platform is arranged on one side of the first mounting platform.

[0011] By adopting the above technical solution, it can be used to detect workpieces of different heights, has a wider applicability, is adjusted through the first adjusting component, has a simple structure, and is easy to operate.

[0012] The utility model is further configured as follows: a second mounting platform and a second adjustment component for adjusting and positioning the height of the second mounting platform are also provided on the upper and lower adjustment rails; the second mounting platform is arranged below the first mounting platform; and the inspection fixture positioning member is detachably connected to the second mounting platform.

[0013] By adopting the above technical solution, it can be used to detect workpieces of different specifications. When the workpiece is small, the inspection fixture on which the workpiece is loaded also needs to be replaced. Therefore, the inspection fixture positioning piece can be disassembled and replaced with other shapes, and its height can be adjusted. It is simple to assemble and has wide applicability.

[0014] The utility model is further configured as follows: a mounting base plate, a front and rear adjustment rail and a mounting slide are arranged below the mounting frame, the front and rear adjustment rail is arranged on the mounting base plate, the mounting slide is movably arranged on the front and rear adjustment rail, and a third adjustment component for adjusting and positioning the front and rear position of the mounting slide is arranged on one side of the mounting slide.

[0015] By adopting the above technical solution, the installation slide can be adjusted forward and backward, and the positioning can be performed or released through the third adjustment component. The front and rear adjustment rails and the installation slide are directly connected by sliding with dovetail grooves, making their movement and adjustment more stable.

[0016] The embodiments describe the specific implementation of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a partial top view of an embodiment of the utility model.

[0018] Figure 2 for Figure 1 Enlarged view of part A.

[0019] Figure 3 It is a front view of the detection mechanism of the embodiment of the utility model.

[0020] Figure 4 It is a three-dimensional diagram of the detection mechanism of an embodiment of the utility model.

[0021] Figure markings: 1-detection mechanism, 11-mounting frame, 111-upper and lower adjustment rails, 112-first mounting platform, 113-first adjustment assembly, 114-second mounting platform, 115-second adjustment assembly, 12-pneumatic displacement sensor, 13-mounting base plate, 14-front and rear adjustment rails, 15-mounting slide, 16-third adjustment assembly, 2-feeding mechanism, 21-limiting end, 22-feeding port, 3-material moving mechanism, 31-detection platform, 311-detection station, 32-clamping assembly, 33-electric slide rail, 4-first discharging mechanism, 5-second discharging mechanism, 6-control cabinet, 7-proximity switch, 8-gauge positioning member. DETAILED DESCRIPTION

[0022] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

[0023] See attached Figure 1-4 A workpiece height detection device comprises a detection mechanism 1, a feeding mechanism 2 and a shifting mechanism 3 for controlling the movement of the workpiece, wherein the detection mechanism 1 comprises a detection platform 31, and the detection platform 31 is provided with a first discharge mechanism 4 for conveying a gauge equipped with a qualified workpiece and a second discharge mechanism 65 for conveying a gauge equipped with an unqualified workpiece, respectively, on both sides thereof, the feeding mechanism 2 is arranged in parallel with the first discharge mechanism 4, and a limited end 21 is arranged at the other end of the feeding mechanism 2 relative to the feed port, and a feeding port 22 is arranged at the side of the limit end 21 corresponding to the detection platform 31, and the shifting mechanism 3 is arranged On the other side of the limit end 21 relative to the feeding port 22, the material moving mechanism 3 includes a clamping assembly 32 for pushing the workpiece inspection fixture to move forward and backward and an electric slide rail 33 for driving the clamping assembly 32 to move left and right. The detection mechanism 1 also includes a mounting frame 11 arranged on the other side of the detection platform 31 relative to the feeding mechanism 2 and a pneumatic displacement sensor 12 for detecting whether the height of the assembled workpiece is within a set range by up and down displacement. The pneumatic displacement sensor 12 is arranged above the detection platform 31, and a control cabinet for controlling the material moving mechanism 3 and the pneumatic displacement sensor 12 is arranged next to the mounting frame 11.

[0024] This embodiment further provides that: the control cabinet includes a display screen and a control button for setting a setting range of the pneumatic displacement sensor 12 .

[0025] This embodiment further provides that: an inspection station 311 is provided on the inspection platform 31 , a proximity switch 7 is provided at a position of the mounting frame 11 corresponding to the inspection station 311 , and a gauge positioning member 8 for positioning a workpiece gauge is provided above the proximity switch 7 .

[0026] This embodiment is further configured as follows: the mounting frame 11 includes an upper and lower adjustment rail 111 and a first mounting platform 112 movably arranged on the upper and lower adjustment rail 111; the pneumatic displacement sensor 12 is arranged on the first mounting platform 112; and a first adjustment component 113 for adjusting and positioning the height of the first mounting platform 112 is arranged on one side of the first mounting platform 112.

[0027] This embodiment further configures: a second mounting platform 114 and a second adjustment component 115 for adjusting and positioning the height of the second mounting platform 114 are also provided on the upper and lower adjustment rails 111; the second mounting platform 114 is provided below the first mounting platform 112; and the inspection fixture positioning member 8 is detachably connected to the second mounting platform 114.

[0028] This embodiment is further configured as follows: a mounting base plate 13, a front and rear adjustment rail 14 and a mounting slide 15 are provided below the mounting frame 11; the front and rear adjustment rail 14 is provided on the mounting base plate 13; the mounting slide 15 is movably provided on the front and rear adjustment rail 14; and a third adjustment component 16 for adjusting and positioning the front and rear position of the mounting slide 15 is provided on one side of the mounting slide 15.

[0029] In the description of the present utility model, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. The above-mentioned "between" does not only refer to orientations and positions, but also includes the meaning of the interaction between different parts.

[0030] Although this article uses more terms such as: detection mechanism 1, mounting frame 11, upper and lower adjustment rails 111, first mounting platform 112, first adjustment assembly 113, second mounting platform 114, second adjustment assembly 115, pneumatic displacement sensor 12, mounting base plate 13, front and rear adjustment rails 14, mounting slide 15, third adjustment assembly 16, feeding mechanism 2, limit end 21, feeding port 22, material transfer mechanism 3, detection platform 31, detection station 311, clamping assembly 32, electric slide rail 33, first discharging mechanism 4, second discharging mechanism 65, control cabinet, proximity switch 7, inspection fixture positioning member 8, etc., it does not exclude the possibility of using other terms. The use of these terms is only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A workpiece height detection device, characterized in that: The invention comprises a detection mechanism, a feeding mechanism and a material shifting mechanism for controlling the movement of the workpiece, wherein the detection mechanism comprises a detection platform, and a first discharging mechanism for conveying a gauge equipped with a qualified workpiece and a second discharging mechanism for conveying a gauge equipped with an unqualified workpiece are respectively arranged on both sides of the detection platform, the feeding mechanism is arranged in parallel with the first discharging mechanism, a limited end is arranged at the other end of the feeding mechanism relative to the feed port, a feeding port is arranged at the side of the limited end corresponding to the detection platform, and the material shifting mechanism is arranged at the other side of the limited end relative to the feed port, the material shifting mechanism comprises a clamping assembly for pushing the workpiece gauge to move forward and backward and an electric slide rail for driving the clamping assembly to move left and right, the detection mechanism also comprises a mounting frame arranged at the other side of the detection platform relative to the feeding mechanism and a pneumatic displacement sensor for detecting whether the height of the assembled workpiece is within a set range by up and down displacement, the pneumatic displacement sensor is arranged above the detection platform, and a control cabinet for controlling the material shifting mechanism and the pneumatic displacement sensor is arranged next to the mounting frame.

2. A workpiece height detection device according to claim 1, characterized in that: The control cabinet comprises a display screen and control buttons for setting a setting range of the pneumatic displacement sensor.

3. A workpiece height detection device according to claim 1, characterized in that: The detection table is provided with a detection station, the mounting frame is provided with a proximity switch at a position corresponding to the detection station, and a gauge positioning member for positioning a workpiece gauge is provided above the proximity switch.

4. A workpiece height detection device according to claim 3, characterized in that: The mounting frame includes an up and down adjustment track and a first mounting platform movably arranged on the up and down adjustment track. The pneumatic displacement sensor is arranged on the first mounting platform. A first adjustment component for adjusting and positioning the height of the first mounting platform is arranged on one side of the first mounting platform.

5. A workpiece height detection device according to claim 4, characterized in that: A second mounting platform and a second adjustment component for adjusting and positioning the height of the second mounting platform are also provided on the upper and lower adjustment rails. The second mounting platform is provided below the first mounting platform, and the inspection fixture positioning member is detachably connected to the second mounting platform.

6. A workpiece height detection device according to claim 5, characterized in that: A mounting base plate, a front-and-rear adjustment rail and a mounting slide are provided below the mounting frame. The front-and-rear adjustment rail is provided on the mounting base plate. The mounting slide is movably provided on the front-and-rear adjustment rail. A third adjustment component for adjusting and positioning the front-and-rear position of the mounting slide is provided on one side of the mounting slide.

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