Rapid copper bar bending device with fixing mechanism for new energy automobile
By designing a quick bending device for copper rows with a fixing mechanism, using the combination of the fixing plate and the slot and the driving of the electric telescopic rod, the problem that the existing devices cannot handle copper rows of different lengths is solved, and efficient copper row bending processing is achieved.
Patent Information
- Application Number
- CN202420473249.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing copper bar bending devices cannot effectively handle copper bars of different lengths, resulting in low bending processing efficiency and reduced practicality.
A quick bending device for copper rows with a fixing mechanism is designed. By setting up a fixing plate and a slot to cooperate with the use, the mounting groove plate, the first motor, the lengthening rod, the rubber block and other components are allowed to displace the entirely, thereby adapting to copper rows of different lengths, and bending the copper rows through electric telescopic rods and the bent blocks.
The device can effectively fix and bending copper rows of different lengths, improving the efficiency of bending processing and the practicality of the device.
Smart Images

Figure CN222551765U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy vehicles, in particular to a copper busbar quick bending device for new energy vehicles with a fixing mechanism. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as their power source (or use conventional vehicle fuels and new vehicle power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures. Copper busbars are usually used for connection in the circuit system of new energy vehicles. Due to space limitations, copper busbars need to be bent to facilitate later installation.
[0003] The current copper busbar bending device can only bend copper busbars of a specified length, which reduces the practicability of the bending device and makes it impossible to bend copper busbars of different lengths, thereby reducing the efficiency of the copper busbar bending process. Utility Model Content
[0004] The purpose of the utility model is to provide a copper busbar quick bending device for new energy vehicles with a fixing mechanism. By setting a fixing plate and a card slot for use in combination, it is convenient to displace the mounting slot plate, the first motor, the extension rod, the rubber block and the above components on the support column as a whole, so as to fix and clamp copper buses of different lengths, and also to improve the efficiency of the copper busbar bending processing, thereby improving the practicability of the bending device, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a copper busbar quick bending device for new energy vehicles with a fixing mechanism, comprising a bottom plate, a movable plate and a mounting frame, an electric telescopic rod is fixedly installed on the top of the movable plate, and a bending block for resisting the copper busbar to bend it is fixedly installed on the output end of the electric telescopic rod; a fixing assembly for fixing the copper busbar is provided on the top of the mounting frame, and the fixing assembly comprises a fixing plate, a card slot, a support column, a mounting slot plate, a first motor, a moving block, an extension rod and a rubber block, a fixing plate is fixedly installed on the top of the mounting frame, and a plurality of card slots are opened on the top of the fixing plate, and a support column for supporting the mounting slot plate is clamped in the card slot, a first motor is fixedly installed on one side of the mounting slot plate, and a bidirectional threaded rod is transmission-connected at the output end of the first motor, a moving block is threadedly connected on the surface of the bidirectional threaded rod, and an extension rod is fixedly installed on the inner lower end of the moving block, and a rubber block for clamping the copper busbar is fixedly installed on the bottom of the extension rod.
[0006] Preferably, a support plate is fixedly mounted on one end of the top of the bottom plate, and an electromagnet for fixing the movable plate is fixedly mounted on the top of the support plate, and the bottom of the movable plate is clamped on the top of the electromagnet.
[0007] Preferably, the mounting frame is fixedly mounted at the top center of the base plate, and the mounting frame is symmetrical.
[0008] Preferably, a transport mechanism is provided inside the mounting frame, and the transport mechanism includes a second motor, a driving roller, a roller and a track. The second motor is fixedly mounted on the outer side of the mounting frame, and the output end of the second motor is transmission-connected to the driving roller. Both ends of the roller pass through the inner side of the mounting frame, and the track is sleeved on the surface of the driving roller and the roller.
[0009] Preferably, a control panel for controlling the bending device is fixedly mounted on one side of the base plate, and a sensor for sensing the copper busbar is fixedly mounted at the inner center of the mounting frame.
[0010] Preferably, a storage box for storing processed copper bars is provided on the other side of the base plate, and a card block installed on the back of the storage box is snapped into a mounting groove opened on the side of the base plate.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model provides a fixing plate and a card slot for use in combination, thereby facilitating the overall displacement of the mounting slot plate, the first motor, the extension rod, the rubber block and the like on the support column, so as to fix and clamp the copper bars of different lengths, and also can improve the efficiency of the copper bar bending processing, thereby improving the practicability of the bending device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the axonometric structure of the utility model;
[0015] Figure 3 It is a schematic diagram of the structure of some components of the utility model.
[0016] In the figure: 1. bottom plate; 2. moving plate; 3. mounting frame; 4. electric telescopic rod; 5. bending block; 6. fixing plate; 7. slot; 8. support column; 9. mounting slot plate; 10. first motor; 11. moving block; 12. extension rod; 13. rubber block; 14. support plate; 15. electromagnet; 16. second motor; 17. driving roller; 18. roller; 19. crawler track; 20. control panel; 21. sensor; 22. storage box. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figures 1 to 3 The utility model provides a technical solution: a copper busbar quick bending device for new energy vehicles with a fixing mechanism, comprising a bottom plate 1, a moving plate 2 and a mounting frame 3, an electric telescopic rod 4 is fixedly installed on the top of the moving plate 2, and a bending block 5 for resisting the copper busbar to bend it is fixedly installed on the output end of the electric telescopic rod 4; a fixing assembly for fixing the copper busbar is provided on the top of the mounting frame 3, which is used in conjunction with a fixing plate 6 and a card slot 7 to facilitate the overall displacement of the above components of the mounting slot plate 9, a first motor 10, an extension rod 12, and a rubber block 13 on a support column 8, so as to fix and clamp copper busbars of different lengths, and also to improve the efficiency of the copper busbar bending processing, thereby improving the practicality of the bending device; the fixing assembly comprises a fixing plate 6, a card slot 7, a support column 8, a mounting slot plate 9, a first motor 10, a moving block 11, an extension rod 12, and a rubber block 13, and the mounting frame A fixing plate 6 is fixedly installed on the top of the fixing plate 6, and a plurality of slots 7 are opened on the top of the fixing plate 6. A support column 8 for supporting the installation slot plate 9 is clamped in the slot 7. By setting the clamping block and cooperating with the slot 7, it is convenient to displace the support column 8 and the components installed on the top of the support column 8 as a whole, so as to adapt to copper bars of different lengths. When in use, the support column 8 can be pulled upward to make the bottom of the support column 8 disengage from the slot 7, and vice versa, the installation can be carried out; a first motor 10 is fixedly installed on one side of the installation slot plate 9, and a bidirectional threaded rod is transmission-connected to the output end of the first motor 10, and a moving block 11 is threadedly connected to the surface of the bidirectional threaded rod, and an extension rod 12 is fixedly installed on the inner lower end of the moving block 11, and a rubber block 13 for clamping the copper bar is fixedly installed on the bottom of the extension rod 12. By setting the rubber block 13, the wear of the rubber block 13 on the copper bar can be reduced, thereby improving the processing quality of the copper bar.
[0019] A support plate 14 is fixedly installed at one end of the top of the base plate 1, and an electromagnet 15 for fixing the movable plate 2 is fixedly installed on the top of the support plate 14. By setting the electromagnet 15, when the electromagnet 15 is energized, the electromagnet 15 generates suction to fix the movable plate 2 on the electromagnet 15, so that the electric telescopic rod 4 will not be displaced during operation, and the bottom of the movable plate 2 is clamped on the top of the electromagnet 15.
[0020] The mounting frame 3 is fixedly installed at the top center of the base plate 1. The mounting frame 3 is symmetrical. A transportation mechanism is provided inside the mounting frame 3. The transportation mechanism is provided to facilitate the transportation of the copper bar, thereby achieving the effect of automatic loading and saving manual operation steps. The transportation mechanism includes a second motor 16, a driving roller 17, a roller 18 and a crawler 19. The second motor 16 is fixedly installed on the outer side of the mounting frame 3, and the output end of the second motor 16 is transmission-connected to the driving roller 17. Both ends of the roller 18 pass through the inner side of the mounting frame 3, and the crawler 19 is sleeved on the surface of the driving roller 17 and the roller 18.
[0021] A control panel 20 for controlling the bending device is fixedly installed on one side of the base plate 1, and a sensor 21 for sensing the copper busbar is fixedly installed at the inner center of the mounting frame 3; a storage box 22 for storing the processed copper busbar is provided on the other side of the base plate 1. By setting up the storage box 22, it is convenient to uniformly collect the copper busbars after the bending process, and the card block installed on the back of the storage box 22 is connected to the installation groove opened on the side of the base plate 1.
[0022] During specific use, the operator adjusts the position of the bending mechanism and the position of the components installed on the top of the support column 8 according to the size of the copper bar to be processed. After the adjustment is completed, the bending device is powered on by the power button on the control panel 20, and then the second motor 16 is started to drive the driving roller 17 at its output end. Then, the copper bar to be processed is placed on the crawler 19, and the crawler 19 drives the copper bar forward. When it moves to the position of the sensor 21, the sensor 21 senses the copper bar and then transmits the signal to the processor in the control panel 20. The processor turns off the power of the first motor 10 according to the set program. Then the processor sends instructions to the first motor 10 and the electric telescopic rod 4, so that the first motor 10 starts to rotate the bidirectional threaded rod at its output end, and then drives the moving block 11 on the bidirectional threaded rod and the extension rod 12 and rubber block 13 installed at the bottom of the moving block 11, so as to fix and clamp the copper bar. At this time, the electric telescopic rod 4 starts to move the bending block 5 installed at its output end forward to bend the copper bar. At this time, the sensor 21 receives the signal and transmits the information to the processor, so that the fixing device stops fixing the copper bar, and then starts the transportation mechanism to transport the processed copper bar to the storage box 22.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A copper busbar quick bending device for new energy vehicles with a fixing mechanism, comprising a base plate (1), a movable plate (2) and a mounting frame (3), characterized in that: An electric telescopic rod (4) is fixedly mounted on the top of the movable plate (2), and a bending block (5) for resisting against the copper busbar to bend it is fixedly mounted on the output end of the electric telescopic rod (4); A fixing assembly for fixing the copper busbar is provided at the top of the mounting frame (3), and the fixing assembly comprises a fixing plate (6), a slot (7), a support column (8), a mounting slot plate (9), a first motor (10), a moving block (11), an extension rod (12) and a rubber block (13). The fixing plate (6) is fixedly installed at the top of the mounting frame (3), and a plurality of slots (7) are provided at the top of the fixing plate (6). The support columns (8) for supporting the mounting slot plate (9) are clamped in the slots (7). The first motor (10) is fixedly installed at one side of the mounting slot plate (9), and a bidirectional threaded rod is transmission-connected to the output end of the first motor (10). The surface of the bidirectional threaded rod is threadedly connected to the moving block (11), and the inner lower end of the moving block (11) is fixedly installed with an extension rod (12), and the bottom of the extension rod (12) is fixedly installed with a rubber block (13) for clamping the copper busbar.
2. According to claim 1, a copper busbar quick bending device for new energy vehicles with a fixing mechanism is characterized in that: A support plate (14) is fixedly mounted on one end of the top of the bottom plate (1), and an electromagnet (15) for fixing the movable plate (2) is fixedly mounted on the top of the support plate (14), and the bottom of the movable plate (2) is clamped on the top of the electromagnet (15).
3. According to claim 1, a copper busbar quick bending device for new energy vehicles with a fixing mechanism is characterized in that: The mounting frame (3) is fixedly mounted at the top center of the base plate (1), and the mounting frame (3) is symmetrical.
4. According to claim 3, a copper busbar quick bending device for new energy vehicles with a fixing mechanism is characterized in that: A transport mechanism is provided inside the mounting frame (3), the transport mechanism comprising a second motor (16), a driving roller (17), a roller (18) and a crawler (19); the second motor (16) is fixedly mounted on the outside of the mounting frame (3), and the output end of the second motor (16) is transmission-connected to the driving roller (17); both ends of the roller (18) pass through the inside of the mounting frame (3), and the crawler (19) is sleeved on the surfaces of the driving roller (17) and the roller (18).
5. According to claim 2, a copper busbar quick bending device for new energy vehicles with a fixing mechanism is characterized in that: A control panel (20) for controlling the bending device is fixedly mounted on one side of the base plate (1), and a sensor (21) for sensing the copper busbar is fixedly mounted at the inner center of the mounting frame (3).
6. A copper busbar quick bending device for new energy vehicles with a fixing mechanism according to claim 5, characterized in that: A storage box (22) for storing processed copper bars is provided on the other side of the base plate (1), and a card block installed on the back of the storage box (22) is snapped into a mounting groove provided on the side of the base plate (1).