Rolling forming device for automobile guide rail machining

By designing an adjustable roller forming device, the problem of changes in the bottom roller spacing caused by vibration in the prior art is solved, and the bending angle requirements for different models of automobile profiles are met, reducing processing costs.

CN222551797UActive Publication Date: 2025-03-04青岛永强汽车配件有限公司
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Patent Information

Application Number
CN202421310719.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-04
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

When existing roller presses process automobile guides, vibrations occur due to contact between the bottom roller and the profile, resulting in changes in the distance between the bottom rollers, which cannot meet the bending angle requirements of different models of automobile profiles, increasing processing costs.

Method used

A roll forming device for automotive guide rail processing is designed. Through the adjustment of the top pressure mechanism and the bottom pressure mechanism, the height and spacing of the top pressure roller and the bottom pressure roller are dynamically adjusted, and combined with the self-locking mechanism of the worm and the worm gear, it avoids vibration to drive the rotation of the threaded rod.

Benefits of technology

It realizes flexible processing of different bending angles of automobile guide rails, avoids unnecessary changes in bottom roller spacing and reduces processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile guide rail machining, and discloses a roll forming device for automobile guide rail machining, which comprises a transverse plate, vertical plates are mounted at the front end and the rear end of the transverse plate, a jacking mechanism is arranged between the two vertical plates and above the transverse plate, and a supporting plate is mounted on the upper surface of the transverse plate. Supporting rods are installed on the front side and the rear side of the left side surface of the supporting plate correspondingly, and an adjusting mechanism is arranged on the left side of a threaded rod. The pressing rod in the jacking mechanism is rotated to drive the sliding block to ascend and descend, so that the height of the jacking roller is adjusted; the two bottom pressing rollers move to be close to or separated from each other by rotating a threaded rod, so that the distance between the two bottom pressing rollers is adjusted, the device meets different bending angles needed by the automobile guide rail, a worm in the adjusting mechanism has a specific spiral angle, a worm gear cannot rotate the worm, and the device is convenient to use. And the phenomenon that the threaded rods rotate due to the fact that the threaded rods vibrate under the driving of vibration during operation of the bottom pressing rollers is avoided, and therefore unnecessary changes of the distance between the two bottom pressing rollers are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile guide rail processing, in particular to a roller forming device for automobile guide rail processing. Background Art

[0002] With the rapid development of the automobile industry, automobile guide rails, as important automobile parts, are made of metal profiles. Rolling equipment is needed for rolling during production and processing. The spacing between the bottom rollers on both sides of the existing roller press is fixed. In the actual production process of automobile profiles, the bending angles required for profiles of different models of automobiles are different, and the bending chamfer radii are also different. The lower pressing roller of the above-mentioned roller press is also fixedly connected to the lower pressing displacement assembly and cannot be replaced separately. Therefore, it is necessary to prepare multiple roller presses with lower pressing rollers of different sizes, which increases the cost of roller processing.

[0003] A Chinese patent discloses a new type of automobile profile roller press (authorization announcement number CN219851547U). The patented technology uses a mechanical pulling device to pull the card plate to both sides to make it move outward in the through slot, driving the side plate to move outward on the outer wall of the side rod to squeeze the steel spring to generate potential energy, and at the same time, the inner end of the card plate is disengaged from the card slot on both sides of the plug plate, so that the pressure roller can be directly disassembled downward to replace the pressure roller of the required diameter size; twisting the knob drives the second screw head to rotate, and the meshing drives the first screw heads on both sides to rotate synchronously, driving the two The rod body connected to the side rotates, and the outer wall of the rod body connected to the first screw head is provided with threads, which mesh with the threaded holes provided inside the front sleeve plate of the bottom roller, so that the meshing drives the bottom rollers on both sides to move toward or away from each other, and adjusts the spacing between the bottom rollers on both sides. The adjusting rod is twisted to mesh inside the top plate and move downward, driving the cross plate to move vertically downward under the limit of the slide plate embedded in the slide groove, driving the pressing roller to press down the automobile profile placed on the upper side of the bottom roller for pressing processing, so as to facilitate the rapid pressing processing of the profile with different bending chamfer radii, which brings convenience to the pressing roller processing;

[0004] However, it has certain disadvantages: during production and processing, the bottom roller contacts the profile while rotating, which will produce certain vibrations. The vibrations are transmitted to the rod body, causing it to rotate unnecessary due to the vibration, thereby causing unnecessary changes in the distance between the two bottom rollers, making the bending angle of the profile fail to meet the requirements. Utility Model Content

[0005] The utility model aims to provide a roll forming device for machining automobile guide rails to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A roller forming device for processing automobile guide rails comprises a transverse plate, vertical plates are installed at both front and rear ends of the transverse plate, sliding holes are opened inside the vertical plates, a top pressing mechanism is arranged between the two vertical plates and above the transverse plate, a support plate is installed on the upper surface of the transverse plate, support rods are installed on the front and rear sides of the left side surface of the support plate, and a threaded rod is rotatably connected to the left side surface of the support plate between the two support rods, a bottom pressing mechanism is arranged on the outside of the threaded rod, an adjusting mechanism is arranged on the left side of the threaded rod, the adjusting mechanism comprises a worm and a worm wheel, and a bearing sleeve is arranged on the lower end of the worm.

[0008] As a further solution of the utility model: the pressing mechanism includes a pressing roller, the front and rear ends of the pressing roller are rotatably connected with sliders, the lower end of the slider is installed with a spring, and the upper end of the slider is movably fitted with a pressure rod.

[0009] As a further solution of the utility model: the bottom pressure mechanism includes two movable plates, a motor is installed on the rear surface of the left movable plate, and bottom pressure rollers are respectively installed and rotatably connected to the output end of the motor and the front surface of the right movable plate.

[0010] As a further solution of the utility model: a fixing plate is installed at the lower end of the bearing sleeve, and a rocker is installed at the upper end of the worm.

[0011] As a further solution of the utility model: the worm is meshingly connected to a worm wheel, and the worm wheel is installed outside the left end of the threaded rod.

[0012] As a further solution of the utility model: the sliding block is slidably connected inside the sliding hole, the lower end of the spring is installed on the inner lower surface of the sliding hole, and the pressure rod is threadedly connected to the upper end of the vertical plate.

[0013] As a further solution of the utility model: the support rod movably passes through the movable plate, and the threaded rod passes through and is threadedly connected to the movable plate.

[0014] As a further solution of the utility model: the right end of the fixed plate is installed on the left side surface of the horizontal plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model drives the slider up and down by rotating the pressure rod in the top pressure mechanism, thereby adjusting the height of the top pressure roller; rotating the threaded rod makes the two rollers move closer or apart, thereby adjusting the distance between the two bottom pressure rollers, so that the device can meet the different bending angles required by the automobile guide rail.

[0017] 2. The utility model is provided with an adjustment mechanism, in which the worm has a specific helix angle, so that the worm wheel cannot rotate the worm, thereby avoiding the vibration of the bottom pressure roller during operation to drive the threaded rod to vibrate and cause it to rotate, thereby avoiding unnecessary changes in the distance between the two bottom pressure rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a roll forming device for machining automobile guide rails;

[0019] Figure 2 It is a structural schematic diagram of a bottom pressing mechanism in a roll forming device for machining automobile guide rails;

[0020] Figure 3 The present invention is a schematic diagram of the structure of an adjustment mechanism in a roller forming device for machining automobile guide rails.

[0021] In the figure: 1. horizontal plate; 2. vertical plate; 3. sliding hole; 4. top pressure mechanism; 5. top pressure roller; 6. sliding block; 7. spring; 8. pressure rod; 9. support plate; 10. support rod; 11. threaded rod; 12. bottom pressure mechanism; 13. moving plate; 14. motor; 15. bottom pressure roller; 16. adjusting mechanism; 17. worm; 18. worm wheel; 19. bearing sleeve; 20. fixed plate; 21. rocker; 22. automobile guide rail. DETAILED DESCRIPTION

[0022] See also Figure 1 and Figure 2 In the embodiment of the utility model, a roller forming device for processing automobile guide rails includes a horizontal plate 1, and vertical plates 2 are installed at both front and rear ends of the horizontal plate 1. A sliding hole 3 is opened inside the vertical plate 2. A top pressing mechanism 4 is arranged above the horizontal plate 1 between the two vertical plates 2. The top pressing mechanism 4 includes a top pressing roller 5. Both front and rear ends of the top pressing roller 5 are rotatably connected with a slider 6. The slider 6 is slidably connected to the inside of the sliding hole 3. A spring 7 is installed at the lower end of the slider 6. The lower end of the spring 7 is installed on the lower surface of the inner part of the sliding hole 3. A pressure rod 8 is movably fitted on the upper end of the slider 6. The pressure rod 8 passes through the vertical plate 2 and is threadedly connected to the vertical plate 2. At the upper end, a support plate 9 is installed on the upper surface of the horizontal plate 1, and support rods 10 are installed on both the front and rear sides of the left surface of the support plate 9, and the left surface of the support plate 9 is located between the two support rods 10 and is rotatably connected with a threaded rod 11, and a bottom pressure mechanism 12 is arranged outside the threaded rod 11, and the bottom pressure mechanism 12 includes two moving plates 13, the support rod 10 movably penetrates the moving plate 13, and the threaded rod 11 penetrates and is threadedly connected to the moving plate 13, and a motor 14 is installed on the rear surface of the left moving plate 13, and a bottom pressure roller 15 is installed and rotatably connected with the output end of the motor 14 and the front surface of the right moving plate 13 respectively;

[0023] The pressure rod 8 can be rotated to make it rise and fall, and in cooperation with the spring 7, the slider 6 can be driven to rise and fall, thereby adjusting the height of the top pressure roller 5; the threaded rod 11 can be rotated to drive the two movable plates 13 to move toward the middle at the same time, or to move to both sides respectively, thereby adjusting the distance between the two bottom pressure rollers 15; so that the device can meet the different bending angles of the automobile guide rail 22;

[0024] The motor 14 is used to drive a bottom pressure roller 15 to rotate, thereby transporting the automobile guide rail 22.

[0025] exist Figures 1 to 3 Middle: An adjustment mechanism 16 is provided on the left side of the threaded rod 11, and the adjustment mechanism 16 includes a worm 17 and a worm wheel 18, the worm 17 is meshedly connected to the worm wheel 18, and the worm wheel 18 is installed on the left end of the threaded rod 11. A bearing sleeve 19 is installed on the lower end of the worm 17, and a fixing plate 20 is installed on the lower end of the bearing sleeve 19. The right end of the fixing plate 20 is installed on the left surface of the horizontal plate 1;

[0026] The bearing sleeve 19 includes a bearing seat and a bearing installed in the bearing seat, and the worm 17 is installed in the bearing, so the worm 17 and the bearing sleeve 19 rotate relatively;

[0027] The helix angle of the worm 17 is less than 3°29'11" (i.e., the operating coefficient is 0.6). In a static state, the worm wheel 18 and the worm 17 are self-locking. At this time, the worm 17 cannot be rotated by the worm wheel 18, and the worm wheel 19 can only be rotated by the worm 17. This prevents the vibration of the bottom pressure roller 15 from driving the threaded rod 11 to vibrate, causing the threaded rod 11 to rotate, thereby causing unnecessary changes in the distance between the two bottom pressure rollers 15.

[0028] exist Figure 3 Middle: A rocker 21 is mounted on the upper end of the worm 17 ; the rocker 21 facilitates the rotation of the worm 17 .

[0029] The working principle of the utility model is as follows: when in use, the staff turns on the motor 14 to drive a bottom pressure roller 15 to rotate, and then places the automobile guide rail 22 between the top pressure roller 5 and the bottom pressure roller 15 to pass through, thereby roller-forming the automobile guide rail 22; when different bending angles need to be adjusted, the staff can rotate the pressure rod 8 to make it rise or fall, thereby driving the slider 6 to rise and fall, and then adjusting the height of the top pressure roller 5; the rocker 21 can also be rotated to drive the worm 17 to rotate, so that the worm wheel 18 meshing with the worm 17 drives the threaded rod 11 to rotate, thereby making the two movable plates 13 close to or separate to adjust the distance between the two bottom pressure rollers 15; after adjustment, the automobile guide rail 22 is roller-formed.

[0030] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A roller forming device for processing automobile guide rails, comprising a transverse plate (1), wherein both front and rear ends of the transverse plate (1) are provided with vertical plates (2), a sliding hole (3) is provided inside the vertical plate (2), a top pressing mechanism (4) is provided between the two vertical plates (2) and above the transverse plate (1), a support plate (9) is provided on the upper surface of the transverse plate (1), support rods (10) are provided on both the front and rear sides of the left side surface of the support plate (9), and a threaded rod (11) is rotatably connected to the left side surface of the support plate (9) between the two support rods (10), and a bottom pressing mechanism (12) is provided outside the threaded rod (11), characterized in that: An adjustment mechanism (16) is arranged on the left side of the threaded rod (11), the adjustment mechanism (16) comprising a worm (17) and a worm wheel (18), and a bearing sleeve (19) is installed at the lower end of the worm (17).

2. A roll forming device for machining automobile guide rails according to claim 1, characterized in that: The pressing mechanism (4) comprises a pressing roller (5), the front and rear ends of which are rotatably connected to sliders (6), the lower end of which is provided with a spring (7), and the upper end of which is movably fitted with a pressing rod (8).

3. A roll forming device for machining automobile guide rails according to claim 1, characterized in that: The bottom pressure mechanism (12) comprises two movable plates (13), a motor (14) being mounted on the rear surface of the left movable plate (13), and bottom pressure rollers (15) being mounted and rotatably connected on the output end of the motor (14) and the front surface of the right movable plate (13).

4. A roll forming device for machining automobile guide rails according to claim 1, characterized in that: A fixing plate (20) is installed at the lower end of the bearing sleeve (19), and a rocker (21) is installed at the upper end of the worm (17).

5. The roll forming device for machining automobile guide rails according to claim 1, characterized in that: The worm (17) is meshingly connected to a worm wheel (18), and the worm wheel (18) is mounted on the outside of the left end of the threaded rod (11).

6. A roll forming device for machining automobile guide rails according to claim 2, characterized in that: The slider (6) is slidably connected inside the slide hole (3), the lower end of the spring (7) is installed on the inner lower surface of the slide hole (3), and the pressure rod (8) is threadedly connected to the upper end of the vertical plate (2).

7. A roll forming device for machining automobile guide rails according to claim 3, characterized in that: The support rod (10) movably penetrates the movable plate (13), and the threaded rod (11) penetrates and is threadedly connected to the movable plate (13).

8. A roll forming device for machining automobile guide rails according to claim 4, characterized in that: The right end of the fixing plate (20) is mounted on the left side surface of the transverse plate (1).

Citation Information

Patent Citations

  • Novel novel automobile profile roller press

    CN219851547U