Discharging device for purlin supporting plate stamping die
By introducing a quality inspection mechanism into the stamping machine drainage device, the inspection of workpiece openings and automatic screening of inferior workpieces is achieved, and the problem of lack of material detection function of the cutting device in the prior art is solved, which improves production efficiency and reduces the labor intensity of staff.
Patent Information
- Application Number
- CN202421842400.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing stamping machine cutting device lacks material detection function, which leads to the workpiece being re-screened after being discharged, which increases the working intensity and labor intensity.
A cutting device for purlin pallet stamping mold is designed, including a quality inspection mechanism. Through the coordination of electromagnetic column rods, positioning column rods and cylinders, the inspection of workpiece openings and automatic screening of inferior workpieces is realized.
By inspecting the openings of workpieces during the discharge process, the screening of workers is reduced, production efficiency is improved, and inferior workpieces are effectively automatically introduced into the waste box, reducing the labor intensity of workers.
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Figure CN222551963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching machine blanking devices. Background Art
[0002] A stamping die is a special process equipment used to process materials into parts during cold stamping. It is called a cold stamping die. Usually, when processing purlins, the tempered plate is placed on a stamping machine, which punches holes in it.
[0003] When the existing punching machine punches holes in the tempered metal plate, its unloading method is mainly that the loading device pushes the tempered metal plate in sequence, so that the purlin support plate with the punched holes is cut off by the punching machine and falls to one side of the punching machine, and the punched parts are slid into the collection box by the inclined plate. However, the unloading device itself does not have the function of material detection. Therefore, once the unloaded objects are concentrated in the collection box, the later staff will have to re-screen the workpieces in sequence, which increases the workload of the staff. Summary of the invention
[0004] The utility model provides a blanking device for a purlin support plate stamping die, aiming to solve the problem in the background technology that the existing blanking device cannot perform quality inspection on the workpiece during the process of blanking the workpiece.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blanking device for a purlin support plate stamping die, comprising a blanking device fixedly arranged on one side of a stamping machine and a collecting box arranged at the tail end of the blanking device;
[0006] The unloading device comprises an unloading plate, one end of which is detachably connected to the punching machine, and the tail end of which is fixedly connected to the collecting box by bolts; a guide plate is symmetrically installed above the unloading plate, and the guide plate is adapted to the specifications of the workpiece, and the workpiece slides down along the unloading plate;
[0007] The blanking plate is provided with a quality inspection mechanism;
[0008] The quality inspection mechanism includes a fixing frame and a mounting frame, the fixing frame is arranged at the lower end of the blanking plate, the lower end of the mounting frame is symmetrically provided with an electromagnetic rod, the mounting frame is arranged at the lower end of the driving assembly, the blanking plate is provided with a rectangular groove, a limit block is installed at one end of the fixing frame, the limit block is movably connected with the rectangular groove, positioning holes are symmetrically provided on the blanking plate, and a reset assembly is installed at the upper end of the fixing frame; the rectangular groove provided at the blanking plate is close to one end of the collecting box, the positioning holes provided on the blanking plate are symmetrically arranged, and the positioning holes mainly play the role of calibration and matching the reset assembly.
[0009] Preferably, the reset assembly includes a hydraulic damper installed on the upper end of the fixing frame and a spring sleeved on the outside of the hydraulic damper, the upper ends of the spring and the hydraulic damper are connected to the lower end of the blanking plate, and the lower end of the spring is connected to the upper end of the fixing frame; the spring is sleeved on the outside of the hydraulic damper, and by installing the spring and the hydraulic damper between the fixing frame and the blanking plate, after the fixing frame is forced to move downward to a certain distance, the hydraulic damper will slow down the reset of the spring for a certain period of time.
[0010] Preferably, positioning columns are symmetrically installed at the lower end of the mounting frame, and the positioning columns are adapted to the positioning holes. A waste box is provided on one side of the collection box, and a material guide plate is installed at the front end of the waste box.
[0011] Preferably, the driving assembly includes a rail frame installed on the side of the waste bin and a servo motor arranged at the rear end of the rail frame, a threaded rod is installed inside the rail frame, and a slider is threadedly inserted into the threaded rod.
[0012] Preferably, a cylinder is installed at the lower end of the sliding block, and the telescopic end of the cylinder is installed at the upper end of the mounting frame.
[0013] Preferably, a battery is installed at the upper end of the slider, and an electrical connection port is installed at the upper end of the mounting frame, and the battery and the electrical connection port are connected via a wire.
[0014] Beneficial effect: The material unloading device is provided with a quality inspection mechanism, a rail frame is installed on one side of the waste box, and a slider and a cylinder movable on the rail frame are used to drive the threaded rod to rotate by a servo motor to adjust the lateral movement of the mounting frame. When the mounting frame is located directly above the unloading plate, the cylinder drives the telescopic shaft to approach the purlin support plate. After the electromagnetic column rod is plugged into the opening of the purlin support plate, it indicates that the opening of the purlin support plate is correct. At this time, the positioning column rod is plugged into the positioning hole and the fixing frame is further squeezed downward until the limit block is squeezed downward from the rectangular groove. At this time, the limit block no longer limits the purlin support plate. The cylinder quickly retracts the mounting bracket, and the purlin support plate is no longer restricted and slides into the collection box. On the contrary, the electromagnetic column rod cannot be inserted into the opening of the purlin support plate, and the limit block cannot move downward. The battery energizes the electromagnetic column rod to magnetically attract the inferior purlin support plate, and adsorbs the purlin support plate to the guide plate through the slider. After the battery is powered off, the inferior purlin support plate is no longer adsorbed and slides from the guide plate to the waste box. Through this unloading method, the quality of the product opening is inspected during the unloading process, which reduces the labor intensity of the staff and improves the production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a blanking device for a purlin support plate stamping die;
[0016] Figure 2 is a schematic diagram of the waste box structure;
[0017] Figure 3 It is a schematic diagram of the blanking plate structure;
[0018] Figure 4 It is a schematic diagram of the rail frame structure;
[0019] Figure 5 It is a schematic diagram of the guide plate structure;
[0020] Figure 6 A schematic diagram of the fixed frame structure.
[0021] In the figure: 1. punching machine; 2. quality inspection mechanism; 21. blanking plate; 22. positioning hole; 23. limit block; 24. spring; 25. hydraulic damper; 26. fixing frame; 27. mounting frame; 28. positioning column rod; 29. electromagnetic column rod; 3. collection box; 4. waste box; 5. drive assembly; 51. rail frame; 52. servo motor; 53. slider; 54. battery; 55. cylinder; 6. guide plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides a blanking device for a purlin support plate stamping die, such as Figure 1-6 As shown, the material unloading device comprises a material unloading device fixedly arranged on one side of the punching machine 1 and a material collecting box 3 arranged at the rear end of the material unloading device;
[0024] The blanking device includes a blanking plate 21, one end of which is detachably connected to the punching machine 1, and the rear end of the blanking plate 21 is fixedly connected to the collecting box 3 by bolts;
[0025] A quality inspection mechanism 2 is provided on the blanking plate 21;
[0026] The quality inspection mechanism 2 includes a fixing frame 26 and a mounting frame 27. The fixing frame 26 is arranged at the lower end of the blanking plate 21. The lower end of the mounting frame 27 is symmetrically provided with an electromagnetic column rod 29. The mounting frame 27 is arranged at the lower end of the driving component 5. The blanking plate 21 is provided with a rectangular groove. One end of the fixing frame 26 is provided with a limit block 23. The limit block 23 is movably connected with the rectangular groove. The blanking plate 21 is symmetrically provided with positioning holes 22. The upper end of the fixing frame 26 is provided with a reset component. The reset component It includes an oil pressure damper 25 installed on the upper end of the fixing frame 26 and a spring 24 sleeved on the outside of the oil pressure damper 25. The upper ends of the spring 24 and the oil pressure damper 25 are connected to the lower end of the unloading plate 21, and the lower end of the spring 24 is connected to the upper end of the fixing frame 26. The lower end of the mounting frame 27 is symmetrically equipped with positioning columns 28, and the positioning columns 28 are adapted to the positioning holes 22. A waste box 4 is arranged on one side of the collecting box 3, and a guide plate 6 is installed at the front end of the waste box 4.
[0027] Specifically, a guide plate is symmetrically installed above the blanking plate 21, and the guide plate is adapted to the specifications of the workpiece. The workpiece slides downward along the blanking plate 21 until it is blocked by the limit block 23. The limit block 23 is installed with the fixing frame 26 and movably interlaced with the rectangular groove. After the electromagnetic column 29 at the lower end of the mounting frame 27 is plugged into the opening of the purlin support plate, the positioning column 28 will simultaneously be plugged into the positioning hole 22 and press the fixing frame 26 downward. At this time, the oil pressure damper 25 extends a certain distance. After the cylinder 55 quickly retracts the mounting frame 27, the spring 24 is slowly reset by the influence of the oil pressure damper 25. During the reset process, the purlin support plate workpiece slides into the inside of the collecting box 3. After the limit block 23 is reset, it continues to limit and block the new workpiece.
[0028] It should be noted that the electromagnetic column rod 29 can be detachably mounted below the mounting frame 27, and the electromagnetic column rod 29 can be replaced with a suitable specification according to the size of the opening of the workpiece.
[0029] The driving assembly 5 includes a rail frame 51 installed on the side of the waste bin 4 and a servo motor 52 arranged at the rear end of the rail frame 51. A threaded rod is installed inside the rail frame 51. A slider 53 is threadedly inserted through the threaded rod. A cylinder 55 is installed at the lower end of the slider 53. The telescopic end of the cylinder 55 is installed at the upper end of the mounting frame 27. A battery 54 is installed at the upper end of the slider 53. An electrical connection port is installed at the upper end of the mounting frame 27. The battery 54 is connected to the electrical connection port through a wire.
[0030] Furthermore, the waste box 4 is used to store inferior purlin pallet workpieces. The side of the rail frame 51 is fixed to the side of the waste box 4 by bolts. The servo motor 52 is installed at the upper tail end of the rail frame 51. The threaded rod installed inside the rail frame 51 is connected to the output end of the servo motor 52. The slider 53 is threadedly sleeved with the threaded rod. When the servo motor 52 is started, it will rotate with the threaded rod, so that the slider 53 moves laterally along the rail frame 51. The position of the cylinder 55 can be adjusted by the lateral movement.
[0031] Furthermore, after the electromagnetic rod 29 cannot be inserted into the opening of the purlin support plate, the limit block 23 cannot move downward, and the battery 54 energizes the electromagnetic rod 29 to magnetically attract the inferior purlin support plate, and adsorbs the purlin support plate to the guide plate 6 through the slider 53. After the battery 54 is powered off, the inferior purlin support plate is no longer adsorbed and slides from the guide plate 6 into the waste box 4.
[0032] When in use, by setting up the quality inspection mechanism 2, a rail frame 51 is installed on one side of the waste box 4, and the slider 53 and the cylinder 55 that are movable on the rail frame 51 are used to drive the threaded rod to rotate by the servo motor 52, so as to adjust the lateral movement of the mounting frame 27. When the mounting frame 27 is located directly above the blanking plate 21, the cylinder 55 drives the telescopic shaft to approach the purlin support plate. After the electromagnetic column rod 29 is plugged into the opening of the purlin support plate, it indicates that the opening of the purlin support plate is correct. At this time, the positioning column rod 28 is plugged into the positioning hole 22 and the fixing frame 26 is further squeezed downward until the limit block 23 is squeezed downward from the rectangular groove. At this time, the limit block 23 no longer presses the purlin. The support plate is limited, and the cylinder 55 quickly retracts the mounting frame 27. The purlin support plate is no longer restricted and slides into the collection box 3. On the contrary, the electromagnetic column rod 29 cannot be inserted into the opening of the purlin support plate, and the limit block 23 cannot move downward. The battery 54 energizes the electromagnetic column rod 29 to magnetically attract the inferior purlin support plate, and adsorbs the purlin support plate to the guide plate 6 through the slider 53. After the battery 54 is powered off, the inferior purlin support plate is no longer adsorbed and slides from the guide plate 6 to the waste box 4. Through this unloading method, the quality of the product opening is inspected during the unloading process, which reduces the labor intensity of the staff and improves the production efficiency of the product.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A material discharge device for a purlin support plate stamping die, comprising a material discharge device fixedly arranged on one side of a stamping machine (1) and a material collection box (3) arranged at the rear end of the material discharge device; The blanking device comprises a blanking plate (21), one end of the blanking plate (21) is detachably connected to the punching machine (1), and the rear end of the blanking plate (21) is fixedly connected to the collecting box (3) by means of bolts; Features: The blanking plate (21) is provided with a quality inspection mechanism (2); The quality inspection mechanism (2) comprises a fixing frame (26) and a mounting frame (27), wherein the fixing frame (26) is arranged at the lower end of a blanking plate (21), an electromagnetic column rod (29) is symmetrically arranged at the lower end of the mounting frame (27), and the mounting frame (27) is arranged at the lower end of a driving component (5), the blanking plate (21) is provided with a rectangular groove, a limit block (23) is installed at one end of the fixing frame (26), and the limit block (23) is movably connected to the rectangular groove, positioning holes (22) are symmetrically arranged on the blanking plate (21), and a reset component is installed at the upper end of the fixing frame (26).
2. The blanking device for the purlin support plate stamping die according to claim 1, characterized in that: The reset assembly comprises a hydraulic damper (25) mounted on the upper end of the fixing frame (26) and a spring (24) sleeved on the outside of the hydraulic damper (25); the upper ends of the spring (24) and the hydraulic damper (25) are connected to the lower end of the blanking plate (21); and the lower end of the spring (24) is connected to the upper end of the fixing frame (26).
3. The blanking device for the purlin support plate stamping die according to claim 2, characterized in that: A positioning column (28) is symmetrically mounted on the lower end of the mounting frame (27), and the positioning column (28) is matched with the positioning hole (22). A waste box (4) is arranged on one side of the collection box (3), and a guide plate (6) is mounted on the front end of the waste box (4).
4. The blanking device for the purlin support plate stamping die according to claim 3 is characterized in that: The driving assembly (5) comprises a rail frame (51) mounted on the side of the waste bin (4) and a servo motor (52) arranged at the rear end of the rail frame (51); a threaded rod is mounted inside the rail frame (51), and a slider (53) is threadedly inserted into the threaded rod.
5. The blanking device for the purlin support plate stamping die according to claim 4, characterized in that: A cylinder (55) is mounted on the lower end of the slider (53), and a telescopic end of the cylinder (55) is mounted on the upper end of the mounting frame (27).
6. The blanking device for the purlin support plate stamping die according to claim 5, characterized in that: A storage battery (54) is mounted on the upper end of the slider (53), and an electrical connection port is mounted on the upper end of the mounting frame (27); the storage battery (54) and the electrical connection port are connected via a wire.